Ex-III 1(a)-(216)
[ 1 ]
TAMIL NADU
GOVERNMENT GAZETTE
EXTRAORDINARY
PUBLISHED BY AUTHORITY
©
[Regd. No. TN/CCN/467/2012-14.
GOVERNMENT OF TAMIL NADU
[R. Dis. No. 197/2009.
2022
[Price: Rs. 96.00 Paise.
No. 216]
CHENNAI, MONDAY, APRIL 11, 2022
Panguni 28, Pilava, Thiruvalluvar Aandu–2053
Part III—Section 1(a)
General Statutory Rules, Notifications, Orders, Regulations, etc.,
issued by Secretariat Departments.
NOTIFICATIONS BY GOVERNMENT
LABOUR WELFARE AND SKILL DEVELOPMENT DEPARTMENT
OCCUPATIONAL SAFETY, HEALTH AND WORKING CONDITIONS (TAMIL NADU) RULES, 2022
[G.O. Ms. No. 38, Labour Welfare and Skill Development (H2), 11th April 2022,
2053.]
No. SRO A-8(c)/2022.
The following draft rules, which the Government of Tamil Nadu proposed to make in the exercise of powers conferred by,
sections 133 and 135 of the Occupational Safety, Health and Working Conditions Code, 2020 (Central Act 37 of 2020) read
with section 23 of the General Clauses Act, 1897 (Central Act X of 1897) and in supersession of-
1. The Tamil Nadu Contract Labour (Regulation and Abolition) Rules, 1975;
2. The Tamil Nadu Inter-State Migrant Workmen (Regulation of Employment and Conditions of Service) Rules, 1983;
3. The Tamil Nadu Beedi and Cigar Workers (Conditions of Employment) Rules, 1968;
4. The Tamil Nadu Building and Other Construction Workers (Regulation of Employment and Conditions of Services) Rules,
2006;
5. The Tamil Nadu Factories Rules, 1950;
6. The Tamil Nadu Safety Offi cers (Duties, Qualifi cations and Conditions of Service) Rules, 2005;
7. The Tamil Nadu Factories (Welfare Offi cers) Rules, 1953;
8. The Tamil Nadu Control of Industrial Major Accident Hazards Rules, 1994;
9. The Tamil Nadu Plantations Labour Rules, 1955; and
10. The Tamil Nadu Motor Transport Workers Rules, 1965;
except as respects things done or omitted to be done before such supersession, are hereby notifi ed as required by sub-
section (1) of said section 133 and sub-section (1) of section 135 of the said Code, for information of all persons likely to be
aff ected thereby and notice is hereby given that the said draft rules will be taken into consideration after the expiry of a period
of 45 days from the date on which the copies of the Tamil Nadu Government Gazette in which this Notifi cation is published are
made available to the public;
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Objection or suggestion, if any, may be addressed to the Secretary to Government, Labour Welfare and Skill Development
Department, Government of Tamil Nadu through the Director of Industrial Safety and Health, Guindy, Chennai 32. (e-mail id: cif@
tn.gov.in). The objection or suggestion should be sent in a proforma containing columns, (i) specifying the name and address
of the persons and organisations (ii) specifying the rule or sub-rule which is proposed to be modifi ed and (iii) specifying the
revised rule or sub-rule proposed to be substituted and the reasons therefor;
Objections and suggestions, which may be received from any person or organisation with respect to the said draft rules
before expiry of the period of 45 days, specifi ed above, will be considered by the Government of Tamil Nadu.
OCCUPATIONAL SAFETY, HEALTH AND WORKING CONDITIONS (TAMIL NADU) RULES, 2022.
DRAFT RULES.
CHAPTER I.
PRELIMINARY.
1. Short title, extent and commencement.-(1) These rules may be called the Occupational Safety, Health and Working
Conditions (Tamil Nadu) Rules, 2022.
(2) They extend to the whole of the State of Tamil Nadu.
(3) They shall come into force on the date of their fi nal publication in the Tamil Nadu Government Gazette.
2. Defi nitions.-(1) In these rules, unless the context otherwise requires,-
(a) “Board” means Tamil Nadu State Occupational Safety and Health Advisory Board constituted by the
Government under sub-section (1) of section 17;
(b) “Code” means the Occupational Safety, Health and Working Conditions Code, 2020 (Central Act 37 of 2020);
(c) “electronically” means any information submitted by email or uploaded on the portal or making digital payment
through any mode for the purposes of the Code;
(d) “Form” means a form annexedto these rules;
(e) “Government” means the Government of Tamil Nadu;
(f) “Inspector-cum-Facilitator” means a person appointed by the Government by notifi cation under sub-section (1) of
section 34;
(g) “Licensing Authority” means authority appointed by the Government by notifi cation under the sub-section (1) of
section 119;
(h) “hazardous substance” means any chemicals and substances as specifi ed in column (2) along with the quantity
mentioned in column (3) of Schedule II and Schedule III undertheManufacture,StorageandImportofHazardous
CemicalRules,1989, as amended from time to time;
(i) “member” means a member of the Board and includes its Chairperson;
(j) “power” means electrical energy, or any other form of energy which is mechanically transmitted and is not generated
by human or animal agency;
(k) “qualifi ed person” means a person designated by the occupier, who by his experience and knowledge of necessary
precautions against risks of danger or hazard, is fi t to undertake such work;
(l) “Registering officer” means the registering officer appointed by the Government under sub-section (1) of
section 3;
(m) “Schedule” means the Schedule to these rules;
(n) “section” means the section of the Code;
(o) “Standard Safe Operating Practices” means the practice followed for the safety and health of workers and safe
operation of machinery, process and equipment used in such practices and such practices conform to all or any
of the following, namely:-
(i)
relevant standards approved by the Bureau of Indian Standards or International Standards;
(ii)
National Building Code;
(iii) manufacturer’s instruction on safe use of equipment and machinery;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
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(iv) code of practice on safety and health practices published by the International Labour Organisation and
amended from time to time.
(2) The words and expressions used in these rules and are not defi ned therein, but are in the Code, shall have respectively
meaning assigned to them in the Code.
CHAPTER II.
Registration.
3. Application for registration under section 3.- (1) No establishment shall function without a valid certifi cate of registration.
(2) (i) The employer seeking registration for an establishment not already registered under any other labour law shall apply
in FORM I to the Registering offi cer appointed by the Government under sub-section (1) of section 3 of the Code, within sixty
days from the date of such applicability of the Code along with the fee prescribed in this rule:-
(a) in case of factory or building and other construction works, electronically through the Online Portal of the Directorate
of Industrial Safety and Health;
(b) in case of establishments other than factory or building and other construction works, electronically through the
Online Portal of Labour Welfare Department,
by giving details about the establishment, and uploading documents related to registration of the establishment, proof of identity
and address of the employer(s) as specifi ed in the FORM I. The Form shall be signed digitally or electronically or in any other
manner as may be required on the portal. The applicant shall be responsible for veracity of all informations submitted in the
application.
(ii) The fees to be paid for the grant of a Registration Certifi cate shall be as specifi ed in the Table below, namely:-
THE TABLE.
Serial No.
(1)
Number of workers
(2)
Fees in
rupees
(3)
(1)
Upto 9 workers
200
(2)
10 to 49 workers
500
(3)
50 to 100 workers
1000
(4)
101 to 250 workers
2000
(5)
251 to 500 workers
3000
(6)
501 to 1000 workers
5000
(7)
1001 to 5000 workers
10000
(8)
5001 and above
20000
(iii) If the application for registration is submitted after expiry of the prescribed period specifi ed in clause (i), the
application may be entertained only on payment of the late fee specifi ed below in addition to the fee payable under clause (i).
Serial
No.
Period
Late fee
(1)
If the Registration application submitted
within a period of 3 months after expiry
of the prescribed time mentioned in
clause(i)
25% of fee
payable under
clause (ii) of
this sub-rule
(2)
If the Registration application submitted
after expiry of 3 months but within
6 months of the prescribed time
mentioned in clause(i)
50% of fee
payable under
clause (ii) of
this
sub-rule
(3)
If the Registration application submitted
after expiry of 6 months of the
prescribed time mentioned in clause(i)
100% of fee
payable under
clause (ii) of
this
sub-rule
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(3) The Permanent Account Number (PAN) of the applicant or the establishment allotted under Income Tax Act, 1961 (Central
Act 43 of 1961) or any other unique number allotted to the establishment under any other Act for the time being in force or any
other particular furnished in the form, may be verifi ed online.
4. Appeal under section 4.- (1) The employer aggrieved by the order of the registering offi cer issued under section 3,
may appeal against such order before the appellate offi cer appointed by the Government for such purpose within thirty days
from the date of receipt by him of such order, electronically.
(2) Where the memorandum of appeal is in order, the appellate offi cer shall admit the appeal, acknowledge it and intimate
admission of such appeal, and shall register the appeal in electronic form to be kept for the purpose called the register of appeals.
(3) When the appeal has been admitted, the appellate offi cer shall send the notice of the appeal to the registering offi cer,
against whose order the appeal has been preferred and the registering offi cer shall thereupon send the records of the case to
the appellate offi cer online electronically.
(4) On receipt of the appeal, the appellate offi cer shall send a notice electronically or by registered post to the appellant to
appear before him on such date and time as may be specifi ed in the notice for the hearing of the appeal.
(5) If on the date fi xed for hearing, the appellant does not appear, the appellate offi cer may dismiss the appeal for default
of appearance of the appellant by sending the copy of the order to the applicant electronically.
(6) Where an appeal has been dismissed, the appellant may apply electronically to the appellate offi cer for the restoration
of the appeal within thirty days from the date of receipt of the order and if the appellate offi cer is satisfi ed that the appellant
was prevented by suffi cient cause from appearing, the appellate offi cer shall restore the appeal.
(7) The order of the Appellate Offi cer shall be communicated electronically or by registered post to the appellant and copy
thereof shall be sent to the registering offi cer against whose order the appeal has been preferred and shall be disposed of within
a period of thirty days from the date of receipt of appeal.
5. Notice of commencement and cessation of operation under section 5.- The employer of every establishment
being factory, building or other construction work or relating to contract labour, shall within thirty days of the commencement or
cessation of operation, submit to the Registering Offi cer in FORM II, electronically and the notice of cessation of operation shall
be enclosed with a certifi cate that the payment of all dues to the workers employed in the establishment have been made and
the premises are kept free from storage of hazardous chemicals and substances.
CHAPTER III.
Duties of Employer and Employee.
6. Annual Health Examination of employees under clause (c) of sub-section (1) of section 6.-Every employer, shall
arrange to conduct free of cost, medical examination for every worker annually, that is within 120 days from the commencement
of the every calendar year who has completed 45 years of age. The medical examination shall be conducted by a qualifi ed
medical practitioner as per proforma in the FORM III.
7. Letter of appointment to employee under clause (f) of sub-section (1) of section 6.- No employee shall be employed
in any establishment unless he has been issued a letter of appointment in the format hereunder:-
Format.
(1)
Name of employee:
(2)
Father‘s name:
(3)
Aadhar number of employee:
(4)
Labour Identifi cation Number (LIN) of the establishment:
(5)
Universal Account Number (UAN)/Insurance Number (ESIC) of employee (if available):
(6)
Registration number of the establishment (DISH/COL):
(7)
Name and address of the establishment:
(8)
Designation:
(9)
Category of skill:
(10)
Date of joining (if already joined):
(11)
Wages, Basic Pay & Dearness Allowance:
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
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(12)
Other allowances including accommodation whichever is/are applicable:
(13)
Avenue for achieving higher wages/higher position:
(14)
Applicability of social security Employees’ Provident Fund Organisation and Employees’ State Insurance Scheme
benefi ts (if applicable):
(15)
Registration number issued by the Tamil Nadu Construction Workers Welfare Board:
(16)
Registration number issued by the Tamil Nadu Labour Welfare Board:
(17)
Health check-up details:
(18)
Broad Nature of duties to be performed:
(19)
Any other information:
Signature
Occupier/employer/owner/agent/manager
8. Notice of accidents and dangerous occurrences under sub-section (1) of section 10 and section 11.- (1) Where at
any place in an establishment, an accident occurs which results in the death of any person, the employer of the establishment
shall forthwith inform by telephone or special messenger or electronically to the Inspector-cum-Facilitator, Chief Inspector-cum-
Facilitator, District Collector or Sub-Collector / Revenue Divisional Offi cer, the Offi cer-in-charge of the nearest police station
and the family members or kin of the deceased person and shall forthwith send a notice thereof in FORM IV electronically or
through special messenger within 12 hours of the occurrence of the accident.
(2) Where at any place in an establishment, an accident occurs which results in bodily injury by reason of which the person
injured is prevented from working for a period of forty eight hours or more immediately following the accident, the employer of
the establishment shall forthwith send a notice in FORM IV within twenty four hours after the completion of forty eight hours,
electronically or through special messenger or through post to the Inspector-cum-Facilitator.
(3) Wherein an establishment there is any dangerous occurrence as specifi ed in the list annexed hereto, whether causing
any bodily injury or disability or not, a notice in FORM IV shall within twelve hours be sent to:
(a) The Inspector-cum-Facilitator;
(b) District Collector or Sub-Collector / Revenue Divisional Offi cer:
Provided that if in the case of an accident or dangerous occurrence, death occurs to any person injured by such accident
or dangerous occurrence after the notices and reports referred to in the foregoing sub-rules have been sent, the employer of
the establishment shall forthwith send a notice thereof by telephone and electronically to the authorities and persons mentioned
in sub-rules (1) and (2) and also have this information confi rmed in writing within 12 hours of the death:
Provided further that, if the period of disability from working for 48 hours or more referred to in sub-rule (2) does not
occur immediately following the accident, or the dangerous occurrence, but later, or occurs in more than one spell, the report
referred to shall be sent to the Inspector-cum-Facilitator in the prescribed form within 24 hours following the hours when the
actual total period of disability from working resulting from the accident or the dangerous occurrence becomes 48 hours.
(4) No injured person shall be allowed to return to work without a fi tness certifi cate issued by a qualifi ed medical practitioner.
(5) Wherever the person injured does not return to work in the establishment before the expiry of 21 days after the occurrence of the
accident with or without disablement and wherever the person injured returns to work in the establishment after sustaining compensable
disablement as a result of the accident, the employer of the establishment shall send to the Inspector-cum-Facilitator within
28 days of the occurrence of the accident, a written report in the prescribed FORM V and follow it up as necessary with further
reports in the same FORM V once every fortnight thereafter, until the fi nal report on the date of return to work of the person
injured is made. In the event of the person injured not returning to work of his own accord or otherwise the full circumstances
of the same should also be reported to the Inspector-cum-Facilitator by the employer of the establishment within seven days of
his name being removed from muster roll of the establishment. Even if the person injured were to be covered by the Employees'
State Insurance Scheme, it shall be the responsibility of the employer of the establishment to obtain the relevant information
for the purpose of this rule in FORM V and report the same to the Inspector-cum-Facilitator.
LIST OF DANGEROUS OCCURRENCES
The following classes of dangerous occurrences, whether or not they are attended by personal injury or disablement,
namely:-
(i) Bursting, of any plant or pipeline or equipment containing petroleum, steam, compressed air or other substance at
a pressure greater than the atmospheric pressure;
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(ii) Collapse or failure of a crane, derrick, winch, hoist or other appliances used in raising or lowering persons or goods,
or any part thereof, or the overturning of a crane;
(iii) Fire, Explosion, leakage or release of harmful toxic gases, bursting out, leakage or escape of any molten metal,
or hot liquid or gas and implosion;
(iv) Explosion of a receiver or container used for the storage at pressure greater than atmospheric pressure of any
gas or gases (including air) or any liquid or solid resulting from the compression of gas;
(v) collapse or failure of lifting appliances or hoist or conveyors or other similar equipment for handling building
or construction material or breakage or failure of rope, chain or loose gears; overturning of cranes used in building or other
construction work; falling of objects from height;
(vi) collapse of any wall, fl oor, gallery, roof bridge, tunnel, chimney, wall, building or subsidence of soil or any other
structure, platform, staging, scaff olding or any means of access including formwork; contact work, excavation and collapse of
transmission;
(vii) Spillage or leakage of hazardous substances and damage to their container; collapse, capsizing, toppling or
collision of transport equipment within the establishment;
(viii) fall from height of any excavation, loading or transport machinery;
(ix) an instantaneous failure of a pillar, part of a pillar or several pillars of coal (i.e., a bump) in working below ground;
(x) a rock-burst in working belowground; a premature collapse of any part of the working;
(xi) a breakage, fracture or failure of an essential part of any machine or apparatus whereby the safety of persons
may be endangered;
(xii) a slide causing injury to any person, damage to any machinery, or interruption of normal mining operations;
(xiii) failure of dump or side in opencast working; a blowout;
(xiv) a failure of any structure or installation whereby the safety of persons may be endangered; or spark generated
due to electrical fl ash-over causing burn injury to any person;
(xv) a major uncontrolled emission of petroleum or chemical spillage;
(xvi) Excessive radioactive emission.
9. Notice of disease under sub-section (1) and (2) of section 12.- (1) A notice in the following format shall be sent forthwith
electronically or through special messenger or through post, to the Inspector-cum-Facilitator or Chief Inspector-cum-Facilitator, by the
employer of an establishment in which there occurs any disease as notifi ed under the Third Schedule of the Code.
NOTICE OF DISEASE
1. Name, address and registration number of establishment:
2. Nature of establishment:
3. Details of Patient:
a. Name of Patient:
b. Universal Account Number (UAN) / Insurance Number (ESIC) of Patient (if available):
c. Address of Patient:
d. Precise occupation of Patient:
4. Nature of disease from which the patient is suff ering:
5. Date of Detection of disease:
6. Details of Medical Practitioner:
7. Has the case been reported to the Medical Offi cer:
Date:
Signature of employer or occupier or manager
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
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(2) If any qualifi ed medical practitioner attends on a person who is or has been employed in an establishment and who is
or is believed by the qualifi ed medical practitioner to be suff ering from any disease specifi ed in the Third Schedule to the Code,
the qualifi ed medical practitioner shall send a report in writing within 48 hours to the offi ce of the Chief Inspector-cum- facilitator
stating-
(i) the name and full postal address of the patient;
(ii) the disease from which he believes the patient to be suff ering; and
(iii) the name, address and registration number of the establishment in which the patient is or was last employed.
10. Duties of employee under clauses (d) and (g) of section 13.- If an employee comes to know that of any unsafe or
unhealthy condition in the establishment, he shall report to the employer, supervisor or safety offi cer and Inspector-cum-Facilitator,
as soon as practicable, electronically or in writing or telephonically.
11. Rights of Employee under sub-section (3) of section 14.- On receipt of information from the employee relating to
the existence of an imminent danger to their safety and health, the employer shall take immediate remedial action in this regard.
The employer, whether satisfi ed or not, shall send a report forthwith of such actions taken, to the Inspector-cum-Facilitator
electronically or by registered post or speed post within forty eight hours of receipt of information.
CHAPTER IV.
Occupational Safety and Health.
12. Constitution of Tamil Nadu State Occupational Safety and Health Advisory Board under sub-sections (1) and
(2) of section 17.-
(1) The members of the Board will be as follows:-
(i) The Secretary to Government, Labour Welfare and Skill Development Department, Government of Tamil Nadu
-Chairperson ex-offi cio;
(ii) The Director of Industrial safety and health, Government of Tamil Nadu - member Secretary ex-offi cio;
(iii) The Commissioner of Labour, Government of Tamil Nadu- member ex-offi cio;
(iv) The Chairman, Tamil Nadu Pollution Control Board or his representative - member ex-offi cio;
(v) Regional Director - Employees’ State Insurance Corporation, Chennai - member ex-offi cio;
(vi) Director of Medical Services, Government of Tamil Nadu or his representative - member ex-offi cio;
(vii) fi ve representatives of employers to be nominated by the Government- members;
(viii) fi ve representatives of employees to be nominated by the Government - members;
(ix) fi ve eminent persons connected with the fi eld of Occupational Safety and Health, or representatives from reputed
institutions / organisations of similar discipline to be nominated by the Government - members;
(x) The Chairperson of the Board may invite persons as special invitees for seeking inputs on specifi c matters -
members;
(2) The Board shall meet to discharge the functions as specifi ed in sub-section(1) of section 17 of the Code.
(3) The term of offi ce of the members referred to in clauses (vii) to (ix) of sub-rule (1) shall be of three years.
(4) Notwithstanding anything contained in this rule, members referred to in clauses (vii) to (ix) of sub-rule (1) will continue
to hold offi ce during the pleasure of the Government.
(5) If a member changes his address, he shall notify his new address to the Member-Secretary of the Board who shall
thereupon enter his new address in the offi cial records.
(6) When a vacancy occurs or is likely to occur on completion of the term of the member in the membership of the Board
or resignation of a member or due to removal, the Member Secretary shall submit a report to the Government to nominate a
person to fi ll the vacancy.
(7) (i) The Board shall meet at such places and at such times as may be decided by the Chairperson and it shall meet
at least once in six months.
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(ii) Ordinarily two week notice shall be given to the members of the Board of a proposed meeting. Notice together with
a list of business proposed to be transacted approved by the Chairperson shall be sent to every member of the State Board,
through e-mail or registered post or speed post or by special messenger.
(iii) In case when the Chairperson calls an emergency meeting of the Board for considering any matter which is urgent,
a notice with such reasonable time shall be sent to every member through e-mail or by registered post or speed post or special
messenger.
(iv) No business other than for which the meeting of the Board has been convened shall be transacted at the meeting
except with the permission of the Chairperson.
(8) No business shall be transacted at any meeting of the Board unless at least seven members are present in that meeting
which shall include at least one non-offi cial member:
Provided that if at a meeting, less than seven members are present, the Chairperson may adjourn the meeting to another
date informing the members present and giving notice to the other members that he proposes to dispose of the business at
the adjourned meeting whether there is prescribed quorum or not, and it shall there upon be lawful for him to dispose of the
business at the adjourned meeting irrespective of the number of members attending.
(9) Every matter which the Board is required to take into consideration shall be considered at a meeting of the Board, or
if the Chairperson so directs, by sending the necessary papers to every member for opinion, and the matter shall be disposed
of in accordance with that decision of the majority:
Provided that where there is no opinion of majority on a matter and the members of the Board are equally divided, the
Chairperson shall have a second or a casting vote.
(10) (i) The minutes of each meeting showing inter-alia the names of the member present there, shall be forwarded to each
member of the Board and to the Government as soon as possible and in any case not later than four weeks after the meeting.
(ii) The minutes of each meeting of the Board shall be signed by the Chairperson.
(iii) The minutes of the meeting shall be confi rmed, with such modifi cation if any, at the next meeting.
(iv) The minutes of a meeting of the Board shall be kept in separate Book.
(11) The Member Secretary shall, with the approval of the Chairperson, issue notice to convene meetings of the Board and
keep record of minutes and shall take necessary steps for carrying out the decision of the Board.
13. Resignation.-(1) A member of the Board, not being an ex-offi cio member, may resign by a letter in writing addressed
to the Government.
(2) The seat of such a member shall fall vacant from the date on which his resignation is acceptedby the Government
or on the expiry of thirty days from the date of receipt of intimation of resignation, whichever is earlier.
14. Cessation of membership.-(1) If any member of the Board, not being an ex-offi cio member, fails to attend three
consecutive meetings of the Board, without obtaining the leave sanctioned by the Chairperson of the Board for such absence,
he shall cease to be a member of the Board:
Provided that the Chairperson may, if it is satisfi ed that such member was prevented by suffi cient cause from attending
three consecutive meetings, direct that such cessation shall not take place and on such direction being made, such member
shall continue to be a member of the Board.
(2) A member nominated shall cease to be a member of the Board if he ceases to represent the category of interest from
which he was so nominated.
15. Disqualifi cation for membership.-A person shall be disqualifi ed for being a member of the Board-
(i) if he is of unsound mind and stands so declared by a competent authority;
(ii) if he is an un-discharged insolvent; or
(iii) if he has been convicted for an off ence, having a penalty of imprisonment of three months or more.
16. Removal from membership.-The Government may remove any member of the Board, if in its opinion such member
has ceased to represent the interest which he purports to represent the Board.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
9
17. Travelling Allowances of Members.- (1) The travelling allowance of an offi cial member of the Board shall be governed
by the rules applicable to him for journey performed by him on offi cial duties and shall be paid by the authority paying his salary
as approved by the Board.
(2) The Board shall be treated as a fi rst class committee and members of the Board other than the offi cial members
shall be paid travelling allowance and daily allowance at such rates admissible to the non-offi cial members of the fi rst class
committee.
18. Safety Committee under section 22.- (1) In every establishment,-
(i) wherein two hundred and fi fty workers or more are ordinarily employed; or
(ii) which carries on any hazardous process as defi ned in clause (za) of section 2 or carries operation declared to
be dangerous under the Code and employs fi fty or more workers; or
(iii) which handles an hazardous substance as defi ned in clause (h) of rule 2 and employs fi fty or more workers;
shall constitute a safety committee consisting of representatives of employers and workers.
(2)The tenure of the safety committee shall be two years. The safety committee shall meet at least once in every
quarter.
(3) The employer shall, within a period of fi fteen days from the date of receipt of the recommendations of the Safety
Committee shall take action to implement the recommendations.
19. Composition of Safety Committee.-(1)The representatives of the management on Safety Committee, shall consist of,-
(i) A senior offi cial, who by his position in the organisation can contribute eff ectively to the functioning of the Committee,
shall be the Chairman;
(ii) A Safety Offi cer wherever available; and
(iii) A representative each from the production, maintenance, human resource and purchase departments.
(2) The workers’ representatives on this committee shall be as equal to the number of representatives of the management,
as elected by the workers:
Provided that there shall be adequate representation of the women workers in the committee.
(3) The minutes of the meeting of the Safety Committee shall be recorded and produced to the Inspector-cum-Facilitator
on demand.
(4) Safety Committee shall have the right to be adequately and suitably informed of,-
(i) potential safety and health hazards to which the workers may be exposed at workplace;
(ii) data on accidents as well as data resulting from surveillance of the working environment and of the health of
workers exposed to hazardous substances.
(5) Function and duties of the Safety Committee shall include,-
(i) assisting and co-operating with the management in achieving the aims and objectives outlined in the ‘Safety and
Health Policy’;
(ii) dealing with all matters concerning health, safety and environment and to arrive at practicable solutions to problems
encountered;
(iii) creating safety awareness amongst all workers;
(iv) undertaking educational, training and promotional activities;
(v) discussing reports on safety, environmental and occupational health surveys, safety audits, risk assessment,
emergency and disaster management plans and implementation of the recommendations made in the reports;
(vi) carrying out health and safety surveys and identifying causes of accidents;
(vii) looking into the matters likely to cause danger to the safety and health of the workers and suggest corrective
measures; and
(viii) reviewing the implementation of the recommendations made by it.
10
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
20. Safety Offi cer for Factory and Building and Other Construction Works.-(1) A person shall not be eligible for
appointment as a safety offi cer relating to factory or building or other construction work unless he possesses–
(i) a recognised degree in any branch of engineering or technology and has had practical experience in a supervisory
capacity for a period of not less than two years; or
(ii) a recognised degree in physics or chemistry and has had practical experience in a supervisory capacity for a period
of not less than fi ve years; or
(iii) a recognised diploma in any branch of engineering or technology and has had practical experience in a supervisory
capacity for a period of not less than fi ve years; and
(iv) possesses any Diploma in Industrial Safety conducted by any Institute under Directorate General, Factory Advice
Service and Labour Institutes (DGFASLI), Ministry of Labour and Employment, Government of India (or) possesses a degree
(or) a Diploma in Industrial Safety with equivalent syllabus and duration of not less than one year awarded by any university
incorporated under the Central or State Acts or Department of Technical Education or Board of Technical Education of any State
/ Union Territories / Government of India; and
(v) has adequate knowledge of Tamil Language:
Provided that the employer shall ensure that the safety offi cer appointed shall acquire adequate knowledge of the language
spoken by majority of workers within one year from the date of such appointment.
(2) Notwithstanding anything contained in sub-rule (1), any person who –
(i) possesses a recognised degree or diploma in engineering or technology and has had experience of not less than
fi ve years in a department of the Central or State Government which deals with the administration of the Factories, Building or
other Construction Workers; or
(ii) possesses a recognised degree or diploma in engineering or technology and has had experience of not less than
fi ve years, full time, on training, education, consultancy, or research in the fi eld of accident prevention in industry or in any
institution, shall also be eligible for appointment as a safety offi cer.
21. Recruitment of Safety offi cer.-(1) The post of Safety Offi cer to be fi lled in any factory or building and other construction
work shall be advertised by the concerned employer in a prominent online job portal or at least in two newspapers having wide
circulation in the State, out of which one newspaper shall be in Tamil and other in English:
Provided that the vacancies in the post of Safety Offi cers in the Government establishments, Quasi-government
establishments and Public undertakings shall be fi lled up based on the concerned establishment’s recruitment policy:
Provided further that the offi cers from the Directorate of Industrial Safety and Health, Government, may be posted as
safety offi cers on deputation basis in which the procedures laid down in sub-rule (1) need not be followed:
Provided also that when the post is proposed to be fi lled by transfer or promotion from among the members of staff
in the establishment or group of establishments belonging to the same employer, the Government Public Sector Undertaking or
Government Establishment or Quasi Government Establishment, the vacancy shall be widely published among the prospective
staff by suitable methods.
(2) Selection for appointment to the post of Safety Offi cer by direct recruitment or by transfer or promotion or nomination
shall be made from among the candidates applying for the post, through a selection committee appointed by the employer of
the establishment.
(3) The appointment of the Safety Offi cer, when made, shall be notifi ed by the employer of the establishment to the Chief
Inspector-cum-Facilitator, giving full details about the qualifi cations, age, pay and allowances, previous experience and other
relevant particulars of the offi cer appointed and the terms and conditions of the service applicable to him.
22.Filling up of the vacancy of the post of Safety Offi cer.- Every vacancy in the post of Safety Offi cer caused by death,
dismissal or discharge of the person holding such post or by any other cause, shall be forthwith notifi ed by the Employer to the
Chief Inspector-cum-Facilitator and shall be fi lled up within three months of the occurrence of such vacancy.
23. Number of safety offi cers and conditions of service.- (1) The number of Safety Offi cers shall be appointed in an
establishment as per the table below:-
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
11
THE TABLE.
Sl.
No.
Number of workers
ordinarily employed in an
Establishment
Number of Safety
Offi cers to be
employed
1.
Not exceeding 2000
1 (one)
2.
Above 2000 but not
exceeding 5000
2 (Two)
3.
Above 5000 but not
exceeding 8000
3 (Three)
4.
Above 8000 but not
exceeding 10000
4 (Four)
5.
Above 10000
5 (Five)
(2) When more than one Safety Offi cers are appointed, any one among them shall be designated as the Chief Safety Offi cer
and shall have the status higher than that of others. The Chief Safety Offi cer shall be in overall charge of the safety functions,
as specifi ed in rule 24 and other Safety Offi cers shall work under his control.
(3) The Chief Safety Offi cer or the Safety Offi cer in the case of the establishments where only one Safety Offi cer is required
to be appointed, shall be given the status of a senior executive equivalent to the Head of Department and he shall work directly
under the control of the Chief Executive of the establishment. All the Safety Offi cers shall be given appropriate status to enable
them to discharge their functions eff ectively.
(4) The scale of pay and allowance to be granted to the Safety Offi cers including the Chief Safety Offi cer and the conditions
of their service shall be the same as those of the other offi cers of corresponding status in the establishment.
(5) In the case of dismissal or discharge, the concerned Safety Offi cer shall have the right to appeal to the Chief Inspector-
cum-Facilitator, whose decision thereon shall be fi nal and binding upon the employer of the establishment.
(6) The appeal shall be preferred within thirty days from the date of the receipt of the order of dismissal or discharge by
the Safety Offi cer concerned.
24. Duties of Safety Offi cer.-The duties of the Safety Offi cers shall be to advise and assist the Establishment in the
fulfi llment of its obligations, statutory or otherwise, concerning prevention of personal injuries and maintaining a safe working
environment. These duties shall include the following, namely:-
(1) to advise the concerned departments in planning and organising measures necessary for the eff ective control of
personal injuries;
(2) to advise on safety aspects in all job studies and to carryout detailed job safety studies of selected jobs;
(3) to check and evaluate the eff ectiveness of the action taken or proposed to be taken to prevent personal injuries;
(4) to advise the purchasing and stores departments in ensuring high quality and availability of personal protective equipment;
(5) to advise on matters relating to carrying out of plant safety inspections ;
(6) to carry out plant safety inspections in order to observe the physical conditions of work and the work practices and
procedures followed by workers and to render advise on measures to be adopted for removing the unsafe physical conditions
and preventing unsafe actions by workers;
(7) to render assistance on matters relating to reporting and investigation of industrial accidents and occupational diseases ;
(8) to investigate all accidents and near-miss incidents ;
(9) to render assistance for the cases of industrial diseases contracted and in respect of dangerous occurrences specifi ed
in rule 8;
(10) to render assistance on the maintenance of such records as are necessary relating to accidents, dangerous occurrences
and industrial diseases ;
(11) to organise in association with the concerned department or campaigns, competitions, contests and other activities which
will develope and maintain the interest of the workers in establishing and maintaining safe conditions of work and procedure ; and
(12) to design and conduct either independently or in collaboration with the training department, suitable training and
educational programs for the prevention of personal injuries and for the propagation of safety awareness.
12
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
25. Facilities to be provided to Safety Offi cer.-An employer of the establishment shall provide each Safety Offi cer with
adequate technical and secretarial staff and other facilities, equipment and information as are necessary to enable him to
discharge his duties eff ectively and effi ciently.
26. Prohibition of performance of other duties.-No Safety Offi cer shall be required or permitted to do any work which
is inconsistent with or detrimental to the performance of the duties prescribed in rule 24.
CHAPTER V.
Hours of Work and Annual Leave with Wages.
27.Daily and weekly working hours under clause (b) of sub-section (1) of section25.- (1) No worker shall be required
or allowed to work in an establishment for more than forty eight hours in any week.
(2) The period of work of a worker shall be so arranged that inclusive of his intervals for rest, shall not spread over for
more than twelve hours in a day.
(3) The periods of work of workers shall not exceed fi ve hours continuously and that no worker shall work for more than
fi ve hours continuously before he has had an interval for rest of at least half an hour.
28.Weekly day of rest under section26.- (1) For the purpose of section 26, there shall be posted up in a conspicuous
place at or near the entrance or published in the website of every establishment a notice in Tamil, English and the language
understood by majority of the workers showing the weekly day of rest. Where the weekly day of rest is not the same day for all
persons employed in the establishment, the notice shall show the day of rest allowed to each relay, or set of persons or individual.
(2) No adult worker shall be required or allowed to work in an establishment on the weekly day of rest (hereinafter referred
to as the said day), unless-
(i) he has or will have a holiday for a whole day on one of the three days immediately before or after the said day;
and
(ii) the employer of the establishment has, before the said day or the substituted day under clause (i), whichever is
earlier,-
(a)
delivered a notice at the offi ce of the Inspector-cum-Facilitator of his intention to require the worker to work
on the said day and of the day which is to be substituted; and
(b)
displayed a notice to that eff ect in the establishment:
Provided that no substitution shall be made which will result in any worker working for more than ten days consecutively
without a holiday for a whole day.
(3) Notices given under sub-rule (2) may be cancelled by a notice delivered at the offi ce of the Inspector-cum-Facilitator
and a notice displayed in the establishment or published in the website of establishment not later than the day before the said
day or the holiday to be cancelled, whichever is earlier.
(4) Where, in accordance with the provisions of sub-rule (2), any worker works on the said day and has had a holiday
on one of the three days immediately before it, the said day shall, for the purpose of calculating his weekly hours of work, be
included in the preceding week.
29. Compensatory holidays.-(1) Where, a worker is deprived of any of the weekly holidays for which provision is made
under section 26, except in the case of worker engaged in any work which for technical reasons must be carried on continuously
throughout the day, the compensatory holidays to be allowed under sub-section (3) of section 26 of the Code shall be so spaced
that not more than two compensatory holidays are given in one week.
(2) The employer of the establishment shall display, on or before the end of the month in which holidays are lost, a notice
in respect of workers allowed compensatory holidays during the following month and of the dates thereof, at the place at which
the notice of periods of work prescribed under section 31 is displayed. Any subsequent change in the notice in respect of any
compensatory holiday shall be made not less than three days in advance of the date of that holiday.
(3) Any compensatory holiday or holidays to which a worker is entitled shall be given to him before he is discharged or
dismissed and shall not be reckoned as part of any period of notice required to be given before discharge or dismissal.
30. Extra Wages for overtime under section 27.- (1) In pursuance of section 27 of Code, wherein an establishment a
worker works for more than eight hours in any day or for more than forty-eight hours in any week, as the case may be, he shall
in respect of such overtime work be entitled to wages at the rate of twice his ordinary rate of wages and shall be paid at the
end of each wage period.
(2) In calculating overtime on any day, a fraction of an hour between 15 to 30 minutes shall be counted as 30 minutes and
in case of more than 30 minutes it shall be rounded and shall be counted as an hour on actual basis.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
13
(3) In calculating the wages or earnings in the case of a worker paid by the month, the daily wages shall be 1/26th of his
monthly wages; and in the case of any other worker it shall be the daily wages or earnings as the case may be.
(4) Total number of hours of work in any day shall not exceed twelve and the spread over for the workers shall not exceed
fourteen hours in any one day under the following works and circumstances, namely:-
(i) urgent repairs;
(ii) work in the nature of preparatory or complimentary work;
(iii) work which is necessarily so intermittent that the intervals during which they do not work while on duty ordinarily
amount to more than the intervals for rest;
(iv) work which for technical reasons must be carried on continuously;
(v) engaged in making or supplying articles of prime necessity which must be made or supplied every day;
(vi) engaged in a process which cannot be carried on except during fi xed seasons;
(vii) engaged in a process which cannot be carried on except at times dependent on the irregular action of natural
forces;
(viii) engaged in an engine-rooms or boiler-houses or in attending to power-plant or transmission machinery;
(ix) engaged in process on account of the break-down of machinery;
(x) engaged in the loading or unloading of railway wagons or lorries or trucks;
(xi) exceptional pressure of work; and
(xii) engaged in any work, which is notifi ed by the Central Government in the Offi cial Gazette as a work of national
importance.
Provided that no worker shall be allowed to work overtime exceeding one hundred twenty fi ve hours in any quarter
of a year.
31. Restriction of double employment under section 30.- An adult worker may be employed in more than one factory
on the same day with the previous approval of the Inspector-cum-Facilitator, subject to the following conditions:-
(1) He shall not be employed for more than eight hours in all on any one day;
(2) He shall receive a weekly holiday in accordance with the provisions of section 26;
(3) Every worker who is required to work in another factory on the same day shall carry with him a card in which the
following particulars shall be entered by the occupier of the fi rst factory:-
(i) His normal periods of work as the notice of period of work, for the day.
(ii)
The period or periods he has worked in the fi rst factory for the day.
(4) The occupier of the second factory in which he is to work for the rest of the day shall enter in the card the period or
periods he has worked for the day in his factory. The occupier of both the factories in which the worker has worked for the day
on the same day shall send to the Inspector-cum-Facilitator, an extract of the card mentioned above not later than three days
from the date on which the worker has so worked in the two factories on the same day.
32. Notice of periods of work under sub-section (2) of section 31.- The notice referred to insub-section (2) of section
31 shall be displayed at conspicuous places on a notice board or electronic board in Tamil, English and language understood
by the majority of the employees in FORM VI and copy of such notice shall be sent to Inspector-cum-Facilitator electronically
or by registered post.
CHAPTER VI.
Maintenance of Registers, Records and Returns.
33. Maintenance and production of reports registers and other records under section 33.-(1) Every employer shall
maintain register of workers, wages, overtime, fi ne, deduction for damage or loss in FORM VII electronically or manually and
shall be kept available at an offi ce or the nearest convenient building within the precincts of the establishment.
(2) The employer or the contractor, as the case may be, shall maintain a muster roll of all the persons employed by him
in the establishment in FORM VIII electronically or manually and entries shall be made at the commencement and completion
of each period of work. The employer shall make it readily available for inspection to the Inspector-cum-Facilitator at all times
during working hours.
14
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(3) In case of manual registers and other records, entry shall be made with indelible ink in English or Tamil.
(4) All reports, registers and other records shall be preserved in original for a period of three calendar years after the date
of the last report or entry:
Provided that when the original record is lost or destroyed before the expiry of three years period, true copies thereof,
if available, shall be preserved for the prescribed period.
(5) All reports, registers and other records shall be produced, electronically or manually or by registered post, on demand
before the Chief Inspector-cum-Facilitator or an Inspector-cum-Facilitator or any person authorised in that behalf of the Government.
34. Display of notice board.-Every employer shall cause to display at the conspicuous place of the workplace or publish in
the website of the establishment under his control, notice showing the name, address and registration number of the establishment,
hours of work, wage period, date of payment of such wages, name, address and contact number of the Inspector-cum-Facilitator
having jurisdiction to such establishment and date of payment of unpaid wages to such workers in Tamil or English.
35. Return.-Every employer of an establishment shall electronically submit annually a return relating to such establishment
in FORM IX to the Inspector-cum-Facilitator having jurisdiction through the Online Portal of Directorate of Industrial Safety and
Health or Labour Department, as the case may be, so as to reach him not later than 31stJanuary following the end of each
calendar year with a copy to Director General, Labour Bureau.
36. Register of accidents and dangerous occurrences.-The registers of accidents and dangerous occurrences required
by sub-clause (v) of clause (a) of section 33 of the Code shall be maintained electronically or manually in FORM X.
37. Register of leave with wages under clause (a) of section33.- (1) The employer of every establishment shall maintain
in respect of every worker thereof a record of leave with wages electronically or manually in FORM XI.
(2) The register mentioned in sub- rule (1) shall be preserved for a period of three years after the last entry in them has been
made and shall not be destroyed even after the expiry of that period unless it has been properly transferred to the new register.
CHAPTER VII.
Inspector-cum-Facilitator and other Authority.
38. Power to take samples of any articles or substances under clause (x) of sub-section (1) of section 35.- (1)
An Inspector-cum-Facilitator shall take samples or substances in an establishment after informing the employer / employer’s
representative of the establishment, taken in the manner hereinafter provided a suffi cient sample of any substance used or
intended to be used in the establishment, such use being–
(i) in the belief of the Inspector-cum-Facilitator in contravention of any of the provisions of this Code or the rules made
thereunder, or
(ii) in the opinion of the Inspector-cum-Facilitator likely to cause bodily injury to, or injury to the health of employee in
the establishment.
(2) Where the Inspector-cum-Facilitator takes a sample under sub-rule (1), he shall, in the presence of the employer or
employer’s representative informed under that sub-rule unless such person willfully absents himself, divide the sample into
three portions and eff ectively seal and suitably mark them, and shall permit such person to add his own seal and mark thereto.
(3) The person informed as aforesaid shall, if the Inspector-cum-Facilitator so requires, provide the appliance for dividing,
sealing and marking the sample taken under this rule.
(4) The Inspector-cum-Facilitator shall,-
(i) forthwith give one portion of the sample to the employer or employer representative;
(ii) forthwith send the second portion to a Government laboratory or National Accreditation Board for Testing and
Calibration Laboratories (NABL) accredited laboratory for analysis and report thereon; and
(iii) retain the third portion for production to the Court before which proceedings, if any, are instituted in respect of
the substance.
(5) Any document purporting to be a report under the hand of any Government Analyst or NABL accredited laboratory upon
any substance submitted to him for analysis and report under this rule, may be used as evidence in any proceeding instituted
in respect of the substance.
39. Powers and duties of Inspector-cum-Facilitator under clause (xiv) of sub-section (1) of section 35.- (1) If it
appears to the Inspector-cum-Facilitator that any building or part of a building or any part of the ways, machinery or plant in a
factory or any building or other construction work is in such a condition that it is dangerous to human life or safety or health, he
may serve on the occupier of the factory or employer of the building or other construction work, an order in writing specifying
the measures which in his opinion should be adopted and requiring them to be carried out before a specifi ed date.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
15
(2) If it appears to the Inspector-cum-Facilitator that the use of any building or part of a building or any part of the ways,
machinery or plant in a factory or any building or other construction work involves imminent danger to human life or safety or
health, he may serve on the occupier of the factory or employer of the building or other construction work an order in writing
prohibiting its use until it has been properly repaired or altered.
(3) Inspector-cum-Facilitator shall, after every inspection, as may be deemed necessary, issue improvement notice pointing
out the non-compliance of provisions of safety, health and working conditions under the Code, and rules and regulations framed
there under, to the employer of the establishment.
40. Appointment of Medical offi cer under sub-section (1) of section 42.- The Medical Offi cer shall be a medical practitioner
who possesses any recognised medical qualifi cation as defi ned in the National Medical Commission Act, 2019 (Central Act 30
of 2019) and who is enrolled on a Indian Medical Register as defi ned in clause (e) and on a State Medical Register as defi ned
in clause (l) of section 35, 36, 37 and 40 of the said Act.
41. Duties of Medical Offi cer under sub-section (2) of section 42.- (1) On receipt of a reference under clause (c) of
sub-section (2) of section 42 of the Code, the Medical Offi cer shall, after giving prior notice regarding date, time and place for
medical examination and upon examining the person sent for such examination, prepare the age and fi tness certifi cate and
deliver the same to the employer of the establishment concerned after retaining a copy thereof.
(2) The medical offi cer may seek opinion of specialists like radiologist, dentist and orthopaedic surgeon as the case may be.
(3) Medical Offi cer shall carry out such examination and furnish such report as the Director of Industrial Safety and Health
or Commissioner of Labour may direct-
(i) for examination and certifi cation of workers in an establishment in such dangerous occupation or hazardous processes
as specifi ed in the First Schedule to the Code;
(ii) for medical supervision of any establishment or class of establishment where cases of chronic occupational illness
have occurred due to arduous nature of any process carried on or hazardous condition of work;
(iii) in respect of any establishment or class of establishment or description of establishment in which operations
involve any risk of injury to the health of any person or class of persons employed therein;
(iv) to undertake occupational health survey for any or class of an establishment, where cases of illness have occurred
or there is prevalence of diseases as prescribed in the Third Schedule of the Code; and
(v) to assess the age and issue fi tness of adolescent for employment in an establishment or class of establishment.
CHAPTER VIII.
Special Provision relating to Employment of Women.
42. Employment of Women in establishment under section 43.- The following conditions shall be met for employment
of women before 6.00 a.m. and beyond 7.00 p.m in any day, namely:-
(1) the consent of women employee shall be taken;
(2) No women shall be employed against the maternity benefi t provisions laid down under the Social Security Code, 2020
(Central Act 36 of 2020);
(3) Adequate transportation facilities shall be provided to women employee to pick-up and drop such employee at her
residence;
(4) The workplace including passage towards conveniences or facilities concerning toilet, washrooms, drinking water,
entry and exit of women employee should be well-lit;
(5) The toilet, washroom and drinking facilities should be near the workplace where such women employees are employed;
(6) Sanitary napkins of adequate quantity conforming to relevant Indian Standards formulated by Bureau of Indian Standards
shall be provided and maintained in the women’s toilets for their use, and the same shall be replenished on daily basis;
(7) Disposable bins with lids shall be provided within the women’s toilets for the collection of the used sanitary napkins. The
used sanitary napkins shall be disposed off in a safe, hygienic and eco-friendly process by using suitable electrical incinerator;
(8) Provide safe, secure and healthy working condition such that no women employee is disadvantaged in connection
with her employment; and
(9) The provisions of the Sexual Harassment of Women at Workplace (Prevention, Prohibition and Redressal) Act, 2013
(Central Act 14 of 2013), as applicable to the establishments, shall be complied with.
16
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
43. Adequate safety of employment of women under section 44.- (1) Notwithstanding anything contained in any rule
made under the Code, every woman employed in manufacturing process wherein dust or fume or other impurity is given off ,
shall be provided with suitable respirator, nose mask etc.,
(2) No woman worker shall be engaged to work near the machinery in motion without wearing head cap, apron and suitable
overcoat so as to avoid the risk of bodily injury from any moving part.
(3) Notwithstanding the provisions under clause (iv) of sub-section (1) of section 24, suitable arrangements for sitting
shall be provided and maintained separately for all women obliged to work in the standing position, in order that they may take
advantage of any opportunities for rest which may occur in the course of their work.
(4) As far as practicable woman worker shall not be engaged in any workplace involving poor ergonomics detrimental to
the safety and health.
(5) The employer carrying on hazardous process and dangerous operations shall disseminate the information to every
woman in relation to dangers, physical and health hazards arising from the exposure, handling, transportation, storage and other
processes involved therein and such information shall be in Tamil and in the language understood by every woman.
CHAPTER IX.
Contract Labour.
44. Conditions of Licence under sub-section (3) of section 47.- (1) The contractor shall ensure that-
(i) the hours of work shall conform to section 25 of the Code.
(ii) the wages shall be paid in accordance with the Code on Wages, 2019 (Central Act 29 of 2019).
(2) The contractor shall intimate within fi fteen days of the receipt of a contract work order about the details of the contract
work order and in the manner as under rule 51.
(3) (i) If contract worker of the contractor is working at the premises of the principalemployer then it shall be the responsibility
of the principal employer to maintain in his establishment health, safety and working conditions and to provide the welfare
facilities specifi ed under sections 23 and 24 of the Code.
(ii) All other facilities and entitlements shall be provided by the contractor.
(4) In case, the contractor fails to make payment of minimum wages to the contract worker, then the authority notifi ed
under sub-section (1) of section 45 of the Code on Wages, 2019 (Central Act 29 of 2019), who shall cause such payment to
be made to the contract workers.
45. Form and manner of application for common licence under sub-section (1) of section 48.-Every application by
a contractor for the grant of a common licence shall be made,-
(1) in case of factory or building and other construction works, electronically through the Online Portal of the Directorate
of Industrial Safety and Health;
(2) in case of establishments other than factory or building and other construction works, electronically through the Online
Portal of Labour Department,
in FORM XII to the licensing authority notifi ed under sub-section (1) of section119 of the Code along with online payment of the
appropriate licence fee specifi ed in rule 47.
46. Forms, terms and conditions of licence.-(1) Every licence granted shall be in FORM XIII.
(2) Every licence granted or renewed is subject to the following conditions, namely:—
(i) the licence shall be non-transferable;
(ii) the number of workers employed as contract labour by the contractor shall not, on any day, exceed the maximum
number specifi ed in the licence;
(iii) save as provided in these rules, the fees paid for the grant, or as the case may be, for renewal of the licence shall
be non-refundable;
(iv) the rates of wages payable to the workers by the contractor shall not be less than the rates prescribed under the
Code on Wages, 2019 (Central Act 29 of 2019) and where the rates have been fi xed by agreement, settlement or award, not
less than the rates so fi xed.
47. Procedure for issue of licence under sub-section (2) of section 48.- (1) Before a licence is issued, an amount
calculated at the rate of Rupees Five hundred for each of the workmen to be employed as contract labour, in respect of which
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
17
the application for licence has been made, shall be deposited as security deposit by the contractor for due performance of the
conditions of the licence and compliance with the provisions of the Code or the rules made there under.
(2) The amount of security deposit to be deposited under sub-rule (1) shall be paid through the Online Portal of Directorate
Of Industrial Safety and Health or Labour Department.
(3) Wherein the issued contract licence had expired, based on the request of the applicant in
FORM XII, the licensing offi cer may adjust the security deposit in respect of his application for new licence.
(4) The fees to be paid for the grant of a licence shall be as specifi ed in the table below, namely:-
TABLE.
Sl No.
(1)
Number of contract labour
(2)
Fees
(in rupees)
(3)
1
50 to 100
15000
2
101 to 250
20000
3
251 to 500
30000
4
501 to 1000
40000
5
1001 to 5000
50000
6
5001 and above
60000
48. Renewal of licence under section 48.- (1) Every contractor shall apply electronically to the appropriate licensing
authority for renewal of the licence in FORM XII.
(2) Every such application shall be submitted on the said portal under rule 47, at least thirty days prior to expiry of licence
period.
(3) The security deposit and the fee chargeable for renewal of the licence shall be the same as for the grant of licence
under rule 47:
Provided that if the application for renewal is not received within the time specifi ed in sub-rule (2), an additional fee
of twenty fi ve per cent, shall be payable for such renewal.
(4) Licence issued under this rule shall be valid for a period of fi ve consecutive calendar years commencing from the year
in which the licence is renewed.
49. Refund of security deposit.-(1) On expiry of the period of licence the contractor may, if he does not intend to have
his licence renewed further, make an application electronically to the licensing authority for the refund of the security deposited
by him along with copy of licence and notice of completion of work.
(2) If the Licensing Authority is satisfi ed that there is no breach of the conditions of licence or there is no order for the
forfeiture of security deposit or any portion thereof, he shall direct the refund of the security deposit to the applicant.
(3) If there is any order directing the forfeiture of any portion of contractor’s security deposit, the amount to be forfeited
shall be deducted from the security deposit, and balance, if any, shall be refunded to the contractor.
(4) Any application for refund shall, as far as possible, be disposed of within 30 days of the receipt of the application.
50. Responsibility of contractor under sub-section (4) of section 48.- (1) The rates of wages payable to the workers by
the contractor shall not be less than the rates prescribed under the Code on Wages, 2019 (Central Act 29 of 2019) and where
the rates have been fi xed by agreement, settlement or award, not less than the rates fi xed.
(2) In case where the worker employed by the contractor perform the same or similar kind of work as the worker directly
employed by the principal employer of the establishment, the wage rates, holidays, hours of work and other conditions of service
of the workers of the contractor shall be the same as applicable to the workers directly employed by the principal employer of
the establishment on the same or similar kind of work. In case of any dispute whether the work is of similar kind, the matter be
referred to the Inspector-cum-Facilitator whose decision shall be fi nal.
(3) In other cases the wage rates, holidays, hours of work and conditions of service of the workers of the contractor shall
be such as specifi ed under the Code and rules made thereunder.
(4) All contract labour shall be made member of Employees’ Provident Fund Organisation and Employees’ State Insurance
Scheme subject to applicability as under respective provisions of the Code on Social Security, 2020 (Central Act 36 of 2020).
18
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(5) The contractor shall notify in FORM XII any change in the number of workers or conditions of work or any other
particulars already furnished to the Licensing Authority, electronically.
51. Intimation of work order and time limit for intimation under sub-section (1) of section 50.-(1) Every contractor
shall within fi fteen days of the receipt of a contract work order shall intimate about the contract work order containing the details
such as the name of the principal employer, address of the premises where work is being undertaken, date of commencement
of the contract work, the number of contract labour employed under that work order, duration of work orders.
(2) The details of work order shall be sent by the contractor or his authorised representative.
(3) The intimation shall be sent electronically on the Online Portal of the Directorate of Industrial Safety and Health or
Labour Department as the case may be.
52. Manner of suspending or cancelling the Licence of contractor under sub-section (2) of section 50.-Whenever
it comes to the knowledge of the appropriate licensing authority that any contractor has not given intimation as required under
sub-section (1) of section 50, it may start the proceeding to cancel or suspend the licence following the procedure herein after
mentioned:-
(a) the licensing authority shall issue a show cause notice to the contractor, electronically or otherwise, to explain his conduct;
(b) the contractor shall reply to the notice given under clause (a) within the time limit specifi ed in such notice; and
(c) the licensing authority shall examine such reply and shall pass speaking orders.
53.Amendment of licence under sub-section (2) of section 51.- Every contractor shall apply to the appropriate licensing
authority for the amendment of licence in FORM XII through the online portal of the Directorate of Industrial Safety and Health
or Labour Department as the case may be along with an additional fee payable as per the Table in sub-rule (4) of rule 47 and
an additional amount of security deposit at the rate of fi ve hundred rupees for every additional workman employed as Contract
Labour.
54. Single Licence for Contractor in more than one establishment in the State.-(1) The contractor opting for a single
licence for supplying or engaging contract labour undertaking or executing the contract works under sub-sections (1) or sub-
section (2) of section 47,-
(i) in case of more than one factory or building and other construction works located in diff erent locations in the State, shall
apply electronically on the Online Portal of the Directorate of Industrial Safety and Health;
(ii) in case of more than one establishments other than factory or building and other construction works located in diff erent
locations in the State, shall apply electronically on the Online Portal of Labour Department,
in FORM XII to the licensing authority as notifi ed by the Government under sub-section (1) of section 119 of the Code
along with the licence fees of each establishment involved therein.
(2) All the provisions of rules 44 to 53shall mutatis mutandis apply in case of the single licence granted under sub-rule (1).
55. Responsibility of Payment of wages under section 55.- (1) The contractor shall fi x the wage periods in respect of
which wages shall be payable and no wage period shall exceed one month.
(2) The wages of every person employed as contract labour in an establishment or by a contractor shall be paid before
the expiry of seventh day after the last day of the wage period in respect of which the wages are payable.
(3) The wages shall be disbursed through bank transfer or electronic mode only.
56. Making payment of wages from the security deposit amount under sub-section (4) of section 55.-If the contractor
or principal employer does not pay the wages to the contract labour employed by him, the Chief Inspector-cum-Facilitator or
his representative or the competent offi cer as may be notifi ed by the Government shall conduct or cause to conduct, an inquiry
and after giving an opportunity to be heard to the contractor shall pass an order to make payment if any, of such wages from
the amount deposited by the contractor as security deposit. The contractor shall re-furnish the security deposit within a period
of fi fteen days or else his licence will be liable to be suspended.
57. Experience Certifi cate under section 56.- Every concerned contractor shall issue on demand, experience certifi cate
in FORM XIV to the contract labour giving details of the period, work performed, experience gained in various fi elds performed
by such contract labour.
58. Prohibition of employment of contract labour under sub-section (2) of section 57.-(1)If a question arises as to
whether any activity of an establishment is a core activity or otherwise, the aggrieved party may make an application in FORM
XV giving reasons along with supporting documents to the Secretary, Labour Welfare and Skill Development Department of
the Government.
(2) The Government shall refer the matter to the designated authority.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
19
(3) The designated authority shall examine and report to the Government within fi fteen days from the date of receipt.
(4) The Government shall pass an order based on the report received from the authorities referred in sub-rule (2), within
fi fteen days.
CHAPTER X.
Inter-State Migrant Worker.
59. Journey allowance to Inter-State Migrant Worker under section 61.-The employer shall pay to every inter-state
migrant worker employed in his establishment, in a year a lump sum amount of fare for to and from journey to his native place
from the place of his employment based on the following conditions, namely:-
(1)The minimum service of the worker entitled for journey allowance shall be one hundred and eighty days;
(2) The journey allowance shall be provided for minimum sleeper fare by train; and
(3) The employer shall pay a lump sum amount of one hundred rupees per family member per day for the period of
travel of the worker (if family is staying with him at the location of his workplace) for food during the journey.
60. Setting up of a Toll Free helpline number to the inter-state migrant worker under section 63.-A Toll-Free help-line
number shall be provided by the Government to address queries and grievances of the inter-state migrant workers.
61. Study of inter-state migrant workers under section 64.-The Government may identify the studies to be carried out
to promote safety, health and welfare of inter-state migrant workers.
CHAPTER XI.
Audio-Visual Workers.
62. Authority to whom the copy of the agreement for Audio- Visual worker shall be forwarded by the producer
under sub-section (3) of section 66.- The agreement for the audio-visual workers with the producer shall be registered with
the competent authority as may be notifi ed by the Government. A copy of the agreement with respect to the employment of the
audio-visual worker shall, if such audio-visual worker is covered under the provision of any enactment for the time being in force
for providing the benefi t of provident fund to him, also be forwarded by the producer of the audio-visual program electronically
on the designated portal of the Government, or by registered post, to the Joint Commissioner of Labour having jurisdiction.
63. Procedure for reference of disputes to a Conciliation Offi cer or a Tribunal under sub-section (4) of section 66.-
The procedure for reference of disputes to a Conciliation Offi cer or a Tribunal shall be in conformity with the Industrial Relations
Code, 2020 (Central Act 35 of 2020) and rules framed thereunder.
CHAPTER XII.
Beedi and Cigar Workers.
64. Application for grant of Licence under sub-section (2) of section 74.-(1) Every application under sub-section (2)
of section 74 for a Licence to use or allow to be used in any place or premises as an industrial premises for Beedi and Cigar
establishments shall be made electronically to the Licensing Authority as notifi ed by the Government through Online Portal of
Labour Department in FORM XVI.
(2)The applicant shall fi ll the application and upload the following documents namely:-
(a) Plans showing,-
(i) the site of such place or premises, the areas therein to be used for manufacturing processes and the immediate
surroundings of such place or premises, including adjacent buildings, structures, roads, drains and the like ; and
(ii) the plan, elevation and necessary cross-sections of the details relating to natural lighting, ventilation, means of
escape in case of fi re, position of the plant and machinery, if any, used aisles and passage ways in or in relation to the various
buildings which are intended to be used for manufacturing processes ; and
(b) Appropriate fee for the licence as specifi ed in sub-rule (1) of rule 68 should be paid online.
(3) Before granting a licence, the Licencing Authority shall also take into consideration whether the site of any industrial
premises is proposed to be altered or whether any industrial premises has been closed, by the applicant during the period of
twelve months immediately preceding the date of the application with a view to causing prejudice to the interests of the labour.
65. Form and terms and conditions of licence.-(1) A licence granted under this Chapter shall be in FORM XVII.
(2)The terms and conditions subject to which such licence may be granted or renewed shall be the following, namely:-
20
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(i) The manufacturing process shall be carried on only in that part of the premises specifi ed in the licence;
(ii) The total number of employees employed in the premises shall not on any day, during the period of the licence,
exceed that specifi ed in the licence;
(iii) No machinery or power which has not been specifi ed in the licence shall be used in the manufacturing process
in the premises;
(iv) No industrial premises reconstructed or extended subsequent to the grant or renewal of the licence shall be used
as industrial premises except with the written permission of the Licensing Authority;
(v) The licence shall not be transferable from one employer to another except in the cases and in accordance with
the procedure specifi ed in rule 69;
(vi) The fees paid shall not be refunded except in the cases specifi ed in sub-rule (2) of rule 68;
(vii) The Licensing Authority shall, before granting the licence, satisfy himself that new branches were opened by
management by way only to expand business, and shall take into account the history of such management closing and opening
business in that area;
(viii) The Licensing Authority may, in addition to the foregoing terms and conditions, determine and specify in the
licence such other terms and conditions, in individual cases as it may deem necessary.
(ix) Licence issued under this rule shall be valid for a period of fi ve consecutive calendar years commencing from
the year in which the licence is granted.
66. Renewal of licence.-(1) (i) Every application for the renewal of licence shall be in FORM XVII and apply electronically
on the Online Portal of Labour Department to the Licencing Authority as notifi ed for renewal of the licence.
(ii) Every such application shall be submitted on the said portal atleast thirty days prior to expiry of licence period:
Provided that if the application for renewal is not received within the time specifi ed in sub-rule (2), an additional fee
of 25% for renewal is sent within a period of one month from the date of expiry of licence, an additional fee of 50% for renewal
is sent after the expiry of one month but within two month of date of the expiry of the licence, and an additional fee of 100%
for renewal is sent after the expiry of two months and within three months from the date of expiry of licence in addition to the
fees prescribed under sub-rule(1) of rule 68for the renewal of the licence shall be payable for such renewal.
(2) Refusal to grant a licence in certain cases.-Subject to the provisions of section 74(4) of the Code, the concerned
Inspector-cum-Facilitator may refuse to grant a licence if he is satisfi ed-
(i) that an online application is not accompanied by the documents; or
(ii) that the conditions subject to suitability of the place or premises have not been complied with; or
(iii) if not having the suffi cient fi nancial resources or fi nancial capacity to meet the demands arising out of the provisions
of the laws for the time being in force relating to welfare of labour;
(iv) if benami of any other person.
67. Appeals under section 75.- (1) An appeal under section 75 of the Code shall be made electronically to the appellate
authority as notifi ed by the Government within a period of thirty days from the date of receipt of the order sought to be appealed
against.
(2) The fees payable in respect of an appeal under section 75 of the Code shall be Rs.500/-
68. Fees.-(1) The fees to be paid for the grant or renewal of a licence under section 74 shall be as specifi ed in the Table
below:-
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
21
THE TABLE.
Fees for Industrial
premises in which
power driven
machinery is used
(in Rupees)
Fees for Industrial premises in which power
driven machinery is not used
(in Rupees)
Serial
Number
of
workers
(a)
10 – 20
2,000
1,400
(b)
21-50
5,500
3,400
(c)
51-100
10,000
6,800
(d)
101-250
20,000
17,000
(e)
250 and
above
37,000
34,000
(2) (i) If the Licensing Authority refuses to grant or renew any licence under section 74, it shall order the refund of the
fees paid thereof.
(ii) If no industry or manufacturing process connected with the making of beedi or cigar is carried on in an industrial
premises at any time during the period of validity of the licence in respect thereof, the licence may within a period of three
months from the last date of the fi nancial year for which the licence was granted or renewed, apply to the competent authority
for the refund of the fee paid by him for such Licence and the competent authority shall, after making such enquiry as he may
deem necessary and after satisfying himself about the correctness of the statements made in the application, order refund of
such fee.
(3) (i) A licence granted or renewed under the Code and these rules may be amended by the licensing authority on an
application from the licensee;
(ii) The application for the amendment of a licence shall be accompanied by.-
(a) A statement indicating the nature of the amendment required;
(b) A statement showing the change in particulars already furnished in FORM XVI under rule 64 which necessitate
the application for amendment;
(c) Fresh plans as provided in rule 64 in cases where the plans submitted with the original application no longer
hold good;
(d) the licence granted to be uploaded.
(iii) The amount that would have been payable if the licence had originally been issued in the amended form deducting
the fee originally paid for the licence.
(iv) An application for the amendment of the licence shall be dealt with by the Licensing Authority in the same manner
as an application for grant of a licence.
69. Procedure on death or insolvency of Licensee.-(1) If a licensee dies or becomes insolvent, the person carrying on
the business of such licensee shall apply through the online portal of the Labour Department for grant of licence in his own
name for the unexpired period of the original licence within thirty days from date of death or insolvency.
(2) The licensing authority shall, if approves it, enter the licence under his signature and endorsement to the eff ect that the
licence has been granted to the applicant.
(3) An application for the licence under this rule shall be dealt with by the Licensing Authority in the same manner as an
application for the grant of a licence.
22
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
70. Single Licence for more than one beedi and cigar establishment in Tamil Nadu.- (1) The beedi and cigar establishment
opting for a single licence under section 74, for engaging labour in more than one Beedi and cigar establishments located in
various locations in Tamil Nadu, shall apply electronically on the Online Portal of Labour Department, in FORM XVI to the
Licensing Authority as notifi ed by the Government under sub- section (1) of section 119 of this Code along with the cumulative
licence fees of each establishment involved therein.
(2) All the provisions of rules 64to 69 shall apply mutatis mutandis in case of the single licence granted under sub-rule (1)
71.Permission to work by employees outside industrial premises under section 76.- (1) The employer on behalf of
the employees, who are engaged in wetting or cutting of beedi or tobacco leaves outside the industrial premises shall apply for
permission to the licensing authority in the Online Portal of Labour Department.
(2) The Licensing Authority on receipt of the application electronically in FORM XVIII may consider the following and issue
permission electronically within seven days from the date of receipt of application:-
(i) The employer who applies for the above permission shall have valid licence issued under section 74 for such
premises.
(ii) The suitability of the place where it is proposed to be used for wetting or cutting of beedi or tobacco leaves.
(iii) Wetting or cutting of beedi or tobacco leaves shall be carried on only in that place where permission is granted.
(iv) The total number of employees employed by the employer for wetting or cutting of beedi or tobacco leaves outside
the industrial premises shall not exceed the total number of workers for which issued under section 74.
(v) The Licensing Authority may, in addition to the foregoing terms and conditions, determine and specify in the
permission such other terms and conditions, in individual cases as it may deem necessary.
(3) The employer shall maintain the record of the work permitted under sub-rule (2) to be carried outside the industrial premises in
FORM XVIII-A, Home – workers Log Book in FORM XVIII-B, Service Book in FORM XVIII-C, Register of Service Book in
FORM XVIII-D, Home worker-Employment Register in FORM XVIII-E and Home worker-Overtime register in FORM XVIII-F.
CHAPTER XIII.
Factories.
72. Approval of site, construction or extension of a factory.-(1) (i) No site shall be used for the location of a factory or no
building in a factory be constructed, reconstructed extended or taken into use as a factory or part of a factory, or no installation
of plant or machinery carried out in a factory without the previous permission in writing of the Chief Inspector-cum-Facilitator
or Joint Chief Inspector-cum-Facilitator or Deputy Chief Inspector-cum-Facilitator as the case may be. The previous permission
of the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief Inspector-cum-Facilitator as the
case may be shall also be obtained for the installation of additional machinery or for the installation of prime movers exceeding
the horse-powers already installed in the factory.
(ii) The ChiefInspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief Inspector-cum-Facilitator
as the case may be may require, for the purpose of the Code, submission of plans of building/premises to be taken in use as
a factory which was either in existence on the date of commencement of the Code or which had been constructed or extended
since then.
(2) Application for such permission or submission of plans shall be made in FORM XIX through Online Portal of Directorate
of Industrial Safety and Health. It shall be accompanied by the following documents, namely:-
(i) a fl ow chart of the manufacturing, process supplemented by a brief description of the process in its various stages,
including the chemicals used, if any, in the various stages of the process and the steps proposed to be taken for eff ective
removal of dust, fumes, gases and regarding the proper and eff ective disposal of trade wastes and effl uents;
(ii) plans drawn to scale showing,-
(a) the site of the factory and immediate surroundings including adjacent buildings and other structures, roads,
drains, and the like ; and
(b) the plan elevation and necessary cross sections of various buildings indicating all relevant details relating to
natural lighting, ventilation and means of escape in case of fi re. The plans shall also clearly indicate the position of the plant
and machinery, aisles and Passageways.
(iii) a certifi cate from the Tamil Nadu Pollution Control Board, to the eff ect that the arrangements made for disposal
of industrial liquid wastes, effl uents and air pollutants in the case of complex chemical factories and regarding the steps taken
for proper disposal of wastes and effl uents are eff ective;
(iv) such other particulars as the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy
Chief Inspector-cum-Facilitator, as the case may be, may require.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
23
(3) After examination of the documents referred to in sub-rule (2), the Chief Inspector-cum-Facilitator or Joint Chief Inspector-
cum-Facilitator or Deputy Chief Inspector-cum-Facilitator, as the case may be, may accord the permission applied for:
Provided that the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief Inspector-
cum-Facilitator as the case may be, may call for such other particulars as he may require before according such permission:
Provided further that the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief
Inspector-cum-Facilitator, as the case may be, may accord such permission electronically subject to such conditions as considered
necessary.
(4) The fact that the permission applied for is accorded shall be noted on the plans and specifi cations and shall be signed
by the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief Inspector-cum-Facilitator, as the
case may be. One copy of each of the said plans and specifi cations shall be returned electronically to the applicant.
(5) (i) A factory or part of a factory constructed, reconstructed, extended or taken into use, shall be in accordance with
the plans approved by the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief Inspector-
cum-Facilitator, as the case may be and shall satisfy the conditions subject to which the plans have been approved.
(ii) No machine or prime mover or a permanent fi xture not shown in the plans approved by the Chief Inspector-
cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief Inspector-cum-Facilitator, as the case may be, shall be
installed, fi xed or used in any factory except in replacement of any machine, prime mover or a permanent fi xture not occupying
more fl oor area than that already shown in the approved plans.
(6) Plans which have already been approved by the Chief / Joint Chief / Deputy Chief Inspector-cum-Facilitator under
the Factories Act, 1948 (Central Act 63 of 1948) before the coming into force of these rules, shall be deemed to have been
approved under these rules.
(7) The plans approved by the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-Facilitator or Deputy Chief
Inspector-cum-Facilitator, as the case may be, shall be readily available in the factory for inspection by the Inspector-cum-Facilitator.
(8) The plans and layouts of factory buildings sent to the Chief Inspector-cum-Facilitator or Joint Chief Inspector-cum-
Facilitator or Deputy Chief Inspector-cum-Facilitator, as the case may be for approval under this rule shall be prepared by a
person possessing a diploma or degree in Engineering.
(9) No manufacturing process shall be carried on in any factory constructed, extended or taken in to use as a factory or
part of a factory until a Certifi cate of Stability in FORM XX in respect of the buildings has been sent by the occupier of the
factory to the Inspector-cum-Facilitator.
Provided that the Certifi cate of Stability sent by the occupier to the Inspector-cum-Facilitator as required in this rule shall
be valid only for a period of three years from the date of its issue and within thirty days after the expiry of the said period, a
fresh certifi cate of stability shall be sent to the Inspector-cum-Facilitator.
The certifi cate of stability referred to in sub-rule (9) shall be signed by a competent person recognised by the Chief Inspector-
cum-Facilitator under rule 158 for that purpose.
(10) An occupier shall not use any premises as a factory or carry on any manufacturing process in a factory unless a
licence has been issued in respect of such premises and is in force for the time being
73. Grant of licence for a factory.-(1) No premises shall be used as factory nor any manufacturing process carried on in
any factory except under, and in accordance with, the licence granted under these rules.
(2) An application for grant of a licence to a factory shall be submitted electronically to the jurisdictional Deputy Chief
Inspector-cum-Facilitator in FORM XXI through Online Portal of Directorate of Industrial Safety and Health.
(3) The online application in FORM XXI shall be made with e-Payment of appropriate licence fee specifi ed in the table
appended hereto.
(4) If the Deputy Chief Inspector-cum-Facilitator is satisfi ed that the licence may be granted, such licence shall be issued
electronically in FORM XXII:
Provided that the Deputy Chief Inspector-cum-Facilitator may call for such other particulars as may be required before
grant of such licence:
Provided further that the Deputy Chief Inspector-cum-Facilitator may grant licence subject to such conditions as
considered necessary and which shall be specifi ed in the licence.
(5) The Occupier of a factory may opt to remit the licence fees for obtaining initial licence for a period up to fi fteen consecutive
calendar years, instead of getting it renewed for every calendar year. Occupier shall make a specifi c request in FORM XXI
indicating the number of years for which licence is sought for. In such cases the fees payable for the grant of licence to a factory
shall be proportionate to the annual fees as per the table multiplied by the number of years for which the licence is sought for.
(6) If the licence fee is enhanced, the diff erence between the enhanced fee and the fee already paid for the licence shall
be paid from the date on which the amendment come into force.
24
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(7) Every licence granted or renewed under this chapter shall remain in force up to and inclusive of the 31st December
of the year for which the licence is granted or renewed.
Tඉඊඔඍ.
Total
Horse
Power
installed
inclusive
of Mobile
Equipment
Number of Persons employed on any day during the calendar year
Up
to 9
10 to
20
21 to
50
51 to
100
101 to
250
251 to 500
501 to
1000
1001 to
2000
2001 to
5000
5001 to
10000
Above
10000
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(Fees Payable in Rupees)
Nil Horse
Power
800
1600
2400
3200
7200
10800
24000
36000
66000
96000
120000
Up to
10 Horse
Power
1600
2400
3200
4800
10800
18000
48000
72000
108000
144000
180000
Above
10 Horse
Power
Up to
50 Horse
Power
2400
3200
4800
7200
18000
28800
72000
108000
144000
180000
216000
Above
50 Horse
Power
Up to
129
Horse
Power
3200
4800
7200
12000
28800
48000
108000
144000
180000
216000
240000
Above
129
Horse
Power
Up to
250
Horse
Power
4800
7200
12000
19200
48000
72000
144000
180000
216000
240000
264000
Above
250
Horse
Power
Up to
500
Horse
Power
7200
12000
16000
25600
72000
96000
180000
216000
240000
264000
288000
Above
500
Horse
Power
Up to
1000
Horse
Power
12000
12800
25600
48000
96000
120000
216000
240000
264000
288000
312000
Above
1000
Horse
Power
Up to
2000
Horse
Power
12800
25600
48000
64000
120000
144000
240000
264000
288000
312000
336000
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
25
Total
Horse
Power
installed
inclusive
of Mobile
Equipment
Number of Persons employed on any day during the calendar year
Up
to 9
10 to
20
21 to
50
51 to
100
101 to
250
251 to 500
501 to
1000
1001 to
2000
2001 to
5000
5001 to
10000
Above
10000
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(Fees Payable in Rupees)
Above
2000
Horse
Power
Upto
5000
Horse
Power
25600
48000
64000
80000
144000
168000
264000
288000
312000
336000
360000
Above
5000
Horse
Power
Up to
7500
Horse
Power
48000
64000
80000
96000
168000
192000
288000
312000
336000
360000
384000
Above
7500
Horse
Power
Up to
10000
Horse
Power
64000
80000
96000
112000
192000
216000
312000
336000
360000
384000
408000
Above
10000
Horse
Power
80000
96000
112000
128000
216000
240000
336000
360000
384000
408000
432000
74. Amendment of licence.-(1) The limits specifi ed in the licence granted to a factory in regard to horse power or the
number of persons employed shall not be altered or the name of the factory changed unless the licence has been amended by
the Deputy Chief Inspector-cum-Facilitator having jurisdiction over the area where the factory is situated.
(2) An application for the amendment of a licence granted to a factory shall be submitted through Online Portal of Directorate
of Industrial Safety and Health to the Deputy Chief Inspector-cum-Facilitator having jurisdiction over the area where the factory
is situated, specifying the nature of the amendment sought and the reasons therefor, prior to the date on which the applicant
desires the amendment to take eff ect, along with an additional fee payable as per the Table in sub-rule (7) of rule 73.
(3) On the receipt of such application, the Deputy Chief Inspector-cum-Facilitator may amend the licence suitably:
Provided that the Deputy Chief Inspector-cum-Facilitator may call for such other particulars as he may require before
amending the licence:
Provided further that the Deputy Chief Inspector-cum-Facilitator may amend the licence subject to such conditions as
he may consider necessary and which shall be specifi ed in the licence.
(4) The amendment made shall be incorporated in the licence.
75. Renewal of licence.-(1) No premises shall be used as a factory nor any manufacturing process carried on in any
factory except under, and in accordance with, the licence renewed under these rules.
(2) The occupier of every factory licenced under rule 73, shall submit to the Deputy Chief Inspector-cum-Facilitator having
jurisdiction over the area where the factory is situated, an application in FORM XXI through Online Portal of Directorate of
Industrial Safety and Health, for the renewal of the licence. The online application for such renewal shall be made not less than
two months before the date on which the licence expires.
(3) The same fee shall be charged for the renewal of a licence as for the grant thereof:
Provided that if the online application for renewal is not received within the time specifi ed in sub-rule (2), the licence
shall be renewed only on payment of Late fee of,-
26
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(i) ten percentum of the fee payable, if the online application for the renewal is received in the month of November of
the year for which the licence is granted or renewed;
(ii) twenty percentum of the fee payable, if the online application for renewal is received in the month of December of
the year for which the licence is granted or renewed;
(iii) thirty percentum of the fee payable, if the online application for renewal is received after the expiry of the licence:
Provided further that if the occupier of the factory opts to remit the fee for the renewal of licence for a period upto
fi fteen consecutive calendar years instead of getting it renewed for every calendar year he shall indicate in FORM XXI, the
number of years for which the licence is required.
(4) If the online application has been made in accordance with this rule, the premises shall be held to be duly licenced until
such date as the Deputy Chief Inspector-cum-Facilitator may pass orders on the online application for the renewal.
(5) If the licence fee is enhanced, the diff erence between the enhanced fee and the fee already paid for the licence shall
be paid from the date of on which the amendment come into force.
76. Refusal to grant a licence in certain cases.-(1) Subject to the provisions of clause (c) of sub-section (1) of section
79 of the Code, the Chief Inspector-cum-Facilitator may refuse to grant a licence if he is satisfi ed,-
(i) that an online application is not accompanied by the documents referred to in rule 73; or
(ii) that the conditions subject to which permission was accorded under rule 72 have not been complied with; or
(iii) that there is imminent danger to human life in the factory due to explosive or infl ammable dust, gas or fumes and
eff ective measures, in his opinion, have not been taken to remove such danger; or
(iv) that there is imminent danger to human life due to the building or the entrances thereto or exists there from being
in a dangerous or structurally unsound condition, and eff ective measures in his opinion, have not been taken to remove the
danger.
(2) Where a Deputy Chief Inspector-cum-Facilitator is of the opinion that there is prima facie case to refuse to grant a
licence for all or any of the reasons stated in sub-rule (1), he shall forward to the Chief Inspector-cum-Facilitator the online
application for grant of licence received from an occupier of the factory to pass such orders as he deems fi t.
77. Transfer of licence.-(1) The holder of a licence or any person carrying on the business of such licensee may, before
expiry of the licence, apply through Online Portal of the Directorate of Industrial Safety and Health to transfer the licence to
another person or to himself, as the case may be.
(2) The Deputy Chief Inspector-cum-Facilitator concerned, if he approves of the transfer, enter upon the licence under his
signature, an endorsement to the eff ect that the licence has been transferred to the person named:
Provided that the Deputy Chief Inspector-cum-Facilitator concerned may call for such other particulars as he may
require before eff ecting the transfer:
Provided further that the Deputy Chief Inspector-cum-Facilitator concerned may eff ect such transfer subject to such
conditions as he may consider necessary and which shall be specifi ed in the licence.
(3) No person shall carry on the business unless the licence is transferred as per sub-rule (2) and the person carrying on
the business shall be liable for penalty under the Code.
78. Procedure on death or insolvency of Licensee.- (1) If a licensee dies or becomes insolvent, the person carrying on
the business of such licensee shall apply through the online portal of the Directorate of Industrial Safety and Health for grant of
the licence in his own name for the unexpired period of the original licence within thirty days from date of death or insolvency.
(2) The Licensing Authority shall, if approves it, enter the licence under his signature and endorsement to the eff ect that
the licence has been granted to the applicant.
(3) An application for the licence under this rule shall be dealt with by the Licensing Authority in the same manner as an
application for the grant of a licence.
79. Common Licence for Factories located in diff erent locations in the State.-(1) The occupier opting for a common
licence for more than one factory located in diff erent locations in Tamil Nadu, shall apply electronically on the Online Portal of
the Directorate of Industrial Safety and Health in FORM XXI to the licensing authority as notifi ed by the Government under sub-
section (1) of section 119 of this code along with the cumulative licence fees of each factory involved therein.
(2) All the provisions of rules 73 to 78 shall mutatis mutandis apply in case of the common licence granted under sub-rule (1).
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
27
80. Liability of owner of the premises under section 80.-The owner of the premises and the occupiers of the factories
utilizing common facilities shall be jointly and severally responsible for provision and maintenance of.-
(1) Latrines, urinals, washing facilities and drinking water in so far as the maintenance of the common supply of water for
these purposes is concerned;
(2) Safe maintenance of machinery and plant such as hoists and lifts, pressure plant belonging to the owner and not
specifi cally entrusted to the custody or use of an occupier;
(3) Prevention of Overcrowding and provision for Disposal of wastes and effl uents;
(4) Safety of buildings, internal roads, pits, sumps and openings in fl oors.
81. Dangerous operations.-(1) The following operations when carried on in any factory are declared to be dangerous
operations under section 82.-
(1)
Manufacture of aerated waters and other bottling processes;
(2)
Phosphating, Electrolytic plating or oxidation of metal articles by use of an electrolyte containing acids, bases or salts
of metals such as chromium, nickel, cadmium, zinc, copper, silver, gold etc;
(3)
Manufacture and repair of Electric Accumulators;
(4)
Glass manufacture;
(5)
Grinding or glazing of metals and processes incidental thereto;
(6)
Manufacture and treatment of Lead and certain compounds of Lead;
(7)
Generation of gas from dangerous petroleum;
(8)
Cleaning, Smoothing, Roughening etc., of articles by a jet of sand metal shot or grit or other abrasive propelled by a
blast of compressed air or steam;
(9)
Liming and Tanning of raw hides and skins, Wet Leather fi nishing and processes incidental thereto;
(10) Painting, Powder Coating and process incidental thereto;
(11) Graphite Powdering;
(12) Printing Press And Type Foundries - Certain Lead process carried on therein;
(13) Cashew nut processing;
(14) Dyeing, Stenciling, Printing and incidental processes;
(15) Pottery;
(16) Chemical Works;
(17) Manufacture of Dichromates;
(18) Compression of Oxygen and Hydrogen produced by the electrolysis of water;
(19) Manipulation of stone or any other material containing free silica;
(20) Handling and processing of Asbestos, Manufacture of any article or substance of Asbestos and any other process of
manufacture or otherwise in which asbestos is used in any form;
(21) Handling and manipulation of Corrosive Substances;
(22) Manufacture or Manipulation of Carcinogenic Dye Intermediates;
(23) Process of Extracting Oils and Fats in Solvent Extraction Plants;
(24) Fire Works Manufactories and Match Factories;
(25) Manufacture or Manipulation of Manganese and its Compounds;
(26) Carbon-Disulphide Plants;
(27) Manufacture, handling and use of Benzene;
(28) Operations involving High Noise and Vibration Levels;
28
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(29) Manufacture or manipulation of dangerous pesticides;
(30) Manufacture of Rayon by Viscose Process;
(31) Flammable Liquefi ed or Compressed Gases and Highly Flammable Liquids;
(32) Operations in Foundries and Furnaces;
(33) Operations Involving Compressed Air Working Environment;
(34) Welding, Soldering and Brazing;
(35) Manufacturing and processing of textiles;
(36) Processing of Rubber and plastic compounds;
(37) Forging, Forming, Heat Treatment and incidental processes; and
(38) Manufacturing of Paper, Paper boards and allied products.
(2) (i) The fee for medical examination of employees by the Medical Offi cer as required by the Schedules annexed to this
rule, shall be Rs.200/- (Rupees two hundred only) for each examination of any such employee.
(ii) The fee charged in clause (i) shall be exclusive of any charges for biological, radiological or other tests which may
have to be carried out in connection with the medical examination. Such charges shall be paid by the occupier.
(iii) The Occupier shall pay the fees through the Online Portal of Directorate of Industrial Safety and Health (DISH).
(3) The provisions specifi ed in the Schedules annexed hereto shall apply to any class or description of factories wherein
dangerous operations specifi ed in each schedule are carried out.
(4) If in respect of any factory or a part thereof, the Chief Inspector-cum-Facilitator is satisfi ed that owing to the exceptional
circumstances or infrequency of the processes or for any other reason, all or any of the schedules is not necessary for protection
of the employees in the factory, the Chief Inspector-cum-Facilitator may by a certifi cate in writing, which he may at his discretion
revoke at any time, exempt such factory from all or any of such provisions subject to Such conditions, if any, as he may specify
therein.
(5) Notwithstanding the provisions specifi ed in the Schedules annexed to this rule, the Inspector-cum-Facilitator may by
issue of orders in writing to the occupier, direct them to carry out such measures, and within such time, as may be specifi ed in
such order with a view to remove conditions dangerous to the health of the employees, or to suspend any process, where such
process constitutes, in the opinion of the Inspector-cum-Facilitator, imminent danger of poisoning or toxicity.
(6) Any register or record of medical examinations and tests connected therewith required to be carried out under any of
the annexed Schedules I to XXXVIII in respect of any employee shall be kept readily available to the Inspector-cum-Facilitator
and shall be preserved till the expiry of one year after the employee ceases to be in employment of the factory.
(7) First employment means employment for the fi rst time in a hazardous process or operation so specifi ed under section
82, or re-employment therein after cessation of employment in such process or operation for a period exceeding three calendar
months.
(8) Without prejudice to the medical examination mentioned in rule 6, the employees above 45 years of age shall be
subjected to the medical examination as per the provisions of the annexed Schedules I to XXXVIII.
(9) No pregnant women shall be employed or permitted to work in the process area covered under the Schedules II,III,IV,
V,VI,VII,VIII,IX,X,XI,XII,XIII,XIV,XV,XVI,XVII,XIX,XX,XXI,XXII, XXIII, XXIV, XXV, XXVII, XXIX, XXXII, XXXIV and XXXVII without
prejudice to the provisions contained in the schedules.
82. Site appraisal committee.-(1) The Government may, for purposes of advising it to consider applications for grant of
permission for the initial location of a factory involving a hazardous process or for the expansion of any such factory, constitute
a Site Appraisal Committee consisting of-
(a) the Chief Inspector-cum-Facilitator- Chairman;
(b) a representative of the Central Pollution Control Board for the Prevention and Control of Water and Air Pollution under
section 3 of the Water (Prevention and Control of Pollution) Act, 1974 (Central Act 6 of 1974) and section 3 of the Air (Prevention
and Control of Pollution) Act, 1981(Central Act 14 of 1981)– Member;
(c) a representative of the Tamil Nadu Pollution Control Board for the Prevention and Control of Water and Air Pollution
under section 4 of the Water (Prevention and Control of Pollution) Act, 1974 (Central Act 6 of 1974) and section 5 of the Air
(Prevention and Control of Pollution) Act, 1981 (Central Act 14 of 1981)- Member;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
29
(d) a representative of the Department of Environment, Climate Change and Forest in the State - Member;
(e) a representative of the Meteorological Department of the Government of India- Member;
(f) a representative of the Directorate of Town and Country Planning of the Government– Member;
(g) an expert in the fi eld of occupational safety and health nominated by Government- Member;
and not more than four other members who may be co-opted by the Chairman on the need basis who shall be-
(h) two experts having specialised knowledge of the hazardous process which will be involved in the factory;
(i) a representative of the local authority within whose jurisdiction the factory is to be established;
(j) a representative nominated by the Central Government if any process relates to a factory owned or controlled by the
Central Government or to a corporation or a company owned or controlled by the Central Government.
(2) No member of the Site Appraisal Committee unless required to do so by a Court of Law, shall disclose otherwise than
in connection with the purpose of Act, at any time any information relating to manufacturing or commercial business or any
working process which may come to his knowledge during his tenure as a Member on this Committee.
(3) The Site Appraisal Committee shall have power to call for any information from the person making an application for
the establishment or expansion of a factory involving a hazardous process.
(4) Applications for appraisal of sites-
(i) Applications for appraisal of sites in respect of the Factories covered under the First Schedule under Section 2 (za)
of the code shall be submitted to the Chairman of the Site Appraisal Committee.
(ii) The application for site appraisal along with fi fteen copies thereof shall be submitted in the FORM XXVI. The
Committee may dispense with furnishing information on any particular item in the Application Form if it considers the same to
be not relevant to the application under consideration.
(5) Functions of the Committee:
(i) The Chairman shall arrange to register the applications received for appraisal of site in a separate register and
acknowledge the same within a period of seven days.
(ii) The Chairman shall fi x up meeting in such a manner that all the applications received and registered are referred
to the Committee within a period of one month from the date of their receipt.
(iii) The Committee may adopt a procedure for its working keeping in view of the need for expeditious disposal of
applications.
(iv) The Committee shall examine the application for appraisal of a site with reference to the prohibitions and restrictions
on the location of industry and the carrying on of processes and operations in diff erent areas as per the provisions of rule 5 of
the Environment (Protection) Rules, 1986 framed under the Environment (Protection) Act, 1986 (Central Act 29 of 1986).
(v) The Committee may call for documents, examine experts, inspect the site if necessary and take other steps for
formulating its views in regard to the suitability of the site.
83. Disclosure of information to workers.-(1) The Occupier of a factory carrying on a hazardous process shall supply to all
workers the following information in relation to handling of hazardous materials or substances in the manufacture, transportation,
storage and other processes:-
(i) Requirements of sections 84 and 85 of the Code;
(ii) A list of hazardous processes carried on in the factory;
(iii) Location and availability of all Material Safety Data Sheets as per the annexed Schedule XXXIX;
(iv) Physical and health hazards arising from the exposure to or handling of substances;
(v) Measures taken by the occupier to ensure safety and control of physical and health hazards;
(vi) Measures to be taken by the workers to ensure safe handling, storage and transportation of hazardous substances;
(vii) Personal Protective Equipment required to be used by workers employed in hazardous process or dangerous
operations;
(viii) Meaning of various labels and markings used on the containers of hazardous substances;
30
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(ix) Signs and symptoms likely to be manifested on exposure to hazardous substances and to whom to report;
(x) Measures to be taken by the workers in case of any spillage or leakage of a hazardous substance;
(xi) Role of workers vis-a-vis the emergency plan of the factory in particular the evacuation procedures; and
(xii) Any other information considered necessary by the occupier to ensure safety and health of workers.
(2) The information required by sub-rule (1) shall be compiled and made known to workers individually through supply of
booklets or leafl ets and display of cautionary notices at the work places.
(3) The booklets, leafl ets and the cautionary notices displayed in the factory shall be in the language understood by the
majority of the workers, and also explain to them.
(4) The Chief Inspector-cum-Facilitator may direct the Occupier to supply further information to the workers as deemed
necessary.
84. Disclosure of information to the Chief Inspector-cum-Facilitator.-(1) The Occupier of every factory carrying on
"hazardous process" shall furnish in writing to the Chief Inspector-cum-Facilitator a copy of all the information furnished to the
workers.
(2) A copy of compilation of Material Safety Data Sheets in respect of hazardous substances used, produced or stored in
the factory shall be furnished to the Chief Inspector-cum-Facilitator and the local Inspector-cum-Facilitator.
(3) The Occupier shall also furnish any other information asked for by the Chief Inspector-cum-Facilitator from time to time
for the purpose of this Code and these rules.
85. Disclosure of information to the local authority.-The Occupier of every factory carrying on a “hazardous process”
shall furnish the following information in writing to the Panchayat Unions, Townships, Municipalities or Corporations having
jurisdiction over the target area in which the factory is situated,-
(i)The information furnished to general public as prescribed in rule 86;
(ii)A statement of the names and the quantities generally stored or in process of hazardous substances included in the
list of chemicals prescribed under clauses (vi) and (vii) of sub-section (2) of Section 3 of the Environment (Protection) Act,1986
(Central Act 29 of 1986):
Explanation.- The ‘target area’ mentioned under this rule means the area which might be aff ected by an accident.
86. Disclosure of information to general public.-(1) The Occupier of every factory carrying on a hazardous process shall
in consultation with the District Emergency Authority designated by the Government, take appropriate steps to inform the general
public who are likely to be in the area which may be aff ected by an accident. Such information shall include,-
(i)
Name of the factory and address where situated;
(ii)
Identifi cation, by name and position of the person giving the information;
(iii) Confi rmation that the factory has approval from the Directorate of Industrial Safety and Health and Pollution
control board;
(iv) An explanation in simple terms of a hazardous process (es) carried on in the premises;
(v) The common names of the hazardous substances used which could give rise to an accident likely to aff ect them,
with an indication of their principal harmful characteristics;
(vi) Brief description of the measures to be taken to minimize the risk of such an accident in compliance with its legal
obligations under relevant safety statutes;
(vii) Salient features of the approved disaster control measures adopted in the factory;
(viii) Details of the factory’s emergency warning system for the general public;
(ix) General advice on the action, members of the public should take on hearing the warning;
(x) Brief description of arrangements in the factory, including liaison with the emergency services, to deal with the
foreseeable accidents of such nature and to minimize their eff ects; and
(xi) Details of where further information can be obtained.
(2) The occupier shall also supply any further information,-
(i) to general public as directed by the District Emergency Authority from time to time;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
31
(ii) to the elected representatives of the general public on request
(3) The occupier shall endeavour to enter an agreement with the District Emergency Authority for the area, with in whose
jurisdiction the factory is situated, for the District Emergency Authority to take appropriate steps to inform the general public
outside the factory who are likely to be aff ected by an accident as required in sub-rule (1).
(4) The information in sub-rule (1) shall be in Tamil, English and in the language understood by majority of the public in
the vicinity.
87. Health and Safety Policy.-(1) The occupier of every factory, except as provided for in sub-rule (2), shall prepare a
written statement of his policy in respect of health and safety of workers at work.
(2) All factories,-
(i) covered under section 2 (w) (i) of the Code but employing less than fi fty workers;
(ii) covered under section 2 (w) (ii) but employing less than one hundred workers are exempted from requirements of
sub-rule (1):
Provided that they are not covered under the First Schedule under section 2 (za) or carrying out processes or operations
declared to be dangerous under section 82 of the Code.
(3) Notwithstanding anything contained in sub-rule (2), the Chief Inspector-cum-Facilitator may require the occupiers of
any of the factories or class or description of factories to comply with the requirements of sub-rule (1), if, in his opinion, it is
expedient to do so.
(4) The Health and Safety Policy should contain or deal with,-
(i) declared intention and commitment of the top Management to health, safety and environment and compliance with
all the relevant statutory requirements;
(ii) organisational set up to carry out the declared policy clearly assigning the responsibility at diff erent levels; and
(iii) arrangements for making the policy eff ective.
(5) In particular, the policy should specify the following:-
(i) arrangements for involving the workers;
(ii) intention of taking into account the health and safety performance of individuals at diff erent levels while considering
their career advancement;
(iii) fi xing the responsibility of the contractors, sub-contractors, transporters and other agencies entering the premises;
(iv) providing a resume of health and safety performance of the factory in its Annual Report;
(v) relevant techniques and methods, such as safety audits and risk assessment for periodical assessment of the
status on health, safety and environment and taking all the remedial measures;
(vi) stating its intentions to integrate health and safety, in all decisions, including those dealing with purchase of plant,
equipment machinery and material as well as selection and placement of personnel; and
(vii) arrangements for informing, educating and training and retaining its own employees at diff erent levels and the
public, wherever required;
(6) A copy of the declared Health and Safety Policy signed by the occupier shall be made available to the Inspector-cum-
Facilitator having jurisdiction over the factory and to the Chief Inspector-cum-Facilitator.
(7) The policy shall be made widely known by -
(i) making copies available to all workers including contract workers, apprentices, transport workers, suppliers, etc.;
(ii) displaying copies of the policy at conspicuous places; and
(iii) any other means of communication in a language understood by majority of workers.
(8) The occupier shall revise the Safety Policy as often as may be appropriate, but it shall necessarily be revised under
the following Circumstances:-
(i) Whenever any expansion or modifi cation having implications on safety and health of persons at work is made; or
(ii) Whenever new substance(s) or articles are introduced in the manufacturing process having implications on health
and safety of persons exposed to such substances.
32
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
88. Information on Industrial Wastes.-(1) The information furnished under rules 84 and 85 shall include the quantity of
the solid and liquid wastes generated per day, their characteristics and the method of treatment such as incineration of solid
wastes, chemical and biological treatment of liquid wastes, and arrangements for their fi nal disposal.
(2) It shall also include information on the quality and quantity of gaseous waste discharged through the stacks or other
openings and arrangements such as provision of scrubbers, cyclone separators electrostatic precipitators or similar such
arrangement made for controlling pollution of the environment.
(3) The Occupier shall also furnish the information in the sub-rules (1) and (2) to the State Pollution Control Board.
89. Cautionary Notice to Public.- Notwithstanding anything contained on the information furnished by the occupier, a
Cautionary notice showing all the information regarding danger, physical and health hazards and the measure to overcome such
hazards arising from the exposure to hazardous substance like solid, liquid and gaseous products evolved by the hazardous
process or discharged as waste or accidental release, quantity of hazardous chemicals shall be prominently displayed near
the factory entrance gate. Such display shall be in Tamil and in the language understood by the majority of the general public
in the vicinity.
90. Making available Health Records to Workers.-(1) The Occupier of every factory carrying out an "hazardous process"
shall make accessible the health records including the record of worker's exposure to hazardous process or, as the case may
be, the medical records of any worker for his perusal under the following conditions:-
(i) Once in every six months or immediately after the Medical examination whichever is earlier;
(ii) If the Factory Medical Practitioner is of the opinion that the worker has manifested signs and symptoms of any
notifi able disease as specifi ed in the Third Schedule of the Code;
(iii) If the worker leaves the employment;
(iv) If any one of the following authorities so direct-
(a) An Inspector-cum-Facilitator notifi ed under the code
(b) District Health Offi cer
(c) The Commissioner of Workmen's Compensation
(d) The Director General, Employees' State Insurance Corporation
(e) The Director, Employees' State Insurance Corporation (Medical Benefi ts)
(f) The Director-General, Factory Advice Service and Labour Institutes.
(2) A copy of the up to-date health records including the records of worker's exposure to hazardous process or as the
case may be, the medical records shall be supplied to the worker, on receipt of an application from him. X-ray plates and other
medical diagnostic reports may also be made available for reference to his medical practitioner.
91. Medical Examination.-(1) Workers employed in a "hazardous process" shall be medically examined by a qualifi ed
medical practitioner hereinafter referred to as Factory Medical Practitioner in the following manner:
(i) Prior to employment, to ascertain the physical fi tness of the person to do the particular job.
(ii) Once in a period of six months, to ascertain the health status of all the workers in respect of occupational health
hazards to which they are exposed; and in cases where in the opinion of the Factory Medical Practitioner/Inspector-cum-Facilitator
it is necessary to do so at a shorter interval in respect of any workers.
(iii) The details of pre-employment and periodical examinations carried out as aforesaid shall be recorded in the Health
Register in FORM XXIV.
(2) No person shall be employed for the fi rst time without a Certifi cate of Fitness in FORM XXIII granted by the Factory
Medical Practitioner. If the Factory Medical Practitioner declares a person unfi t for being employed in any process covered
under sub-rule (1), such a person shall have the right to appeal to the Inspector-cum-Facilitator who shall refer the matter to
the Medical Offi cer whose opinion shall be fi nal in this regard. If the Inspector-cum-Facilitator is also a Medical Offi cer, he may
dispose of the application himself.
(3) Any fi ndings of the Factory Medical Practitioner revealing any abnormality or unsuitability of any person employed in the
process shall immediately be reported to the Medical Offi cer who shall in turn, examine the concerned worker and communicate
his fi ndings to the occupier within thirty days. If the Medical Offi cer is of the opinion that the workers examined is required to be
taken away from the process for health protection, he will direct the occupier accordingly, who shall not employ the said worker
in the same process. However, the worker so taken away shall be provided with alternate placement unless he is in the opinion
of the Medical Offi cer, fully incapacitated in which case the worker aff ected shall he suitably rehabilitated.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
33
(4) A Medical Offi cer on his own motion or on a reference from an Inspector-cum-Facilitator may conduct medical examination
of a worker to ascertain the suitability of his employment in a hazardous process or for ascertaining his health status. The opinion
of the Medical Offi cer in such a case shall be fi nal. The fee required for this medical examination shall be paid by the occupier.
(5) The worker taken away from employment in any process under sub-rule (2) may be employed again in the same process
only after obtaining the Fitness Certifi cate from the Medical Offi cer and after making entries to that eff ect in the Health Register.
(6) The worker required to undergo medical examination under these rules and for any medical survey conducted by or on
behalf of the Central or the State Government shall not refuse to undergo such medical examination.
92. Occupational Health Centers.-(1) In respect of any factory carrying on "hazardous process" there shall be provided
and maintained in good order an Occupational Health Centre with the services and facilities as per scale laid down hereunder:-
(i) For factories employing upto one hundred workers.-
(a) the services of a Factory Medical Practitioner on retainership basis, in his clinic to be notifi ed by the occupier. He
will carry out the pre employment and periodical medical examination as stipulated in rule 91 and render medical assistance
during any emergency;
(b) to have a minimum of fi ve persons trained in fi rst-aid procedure amongst whom at least one shall always be
available during the working period; and
(c) to have a fully equipped fi rst aid box.
(ii) For factories employing hundred and one to two hundred and fi fty workers-
(a) shall have an occupational health centre. It is suggested that it shall have a room with a fl oor area of fi fteen square
meters with fl oors and walls made of smooth and imperious surface and adequate illumination and ventilation. It is suggested
to have the equipments given in the Schedule annexed to this rule;
(b) a part-time Factory Medical Practitioner shall be in overall charge of the centre who shall visit the factory atleast
twice in a week and whose services shall be readily available during medical emergencies;
(c) to have one qualifi ed and trained dresser-cum-compounder on duty throughout the working period; and
(d) to have a fully equipped fi rst-aid box in all the departments.
(iii) For factories employing above two hundred and fi fty workers-
(a) one full time Factory Medical Practitioner for factories employing up to fi ve hundred workers and one more Medical
Practitioner for every additional thousand workers or part thereof;
(b) shall have an Occupational Health Centre. It is suggested that it shall have two rooms with a fl oor area of fi fteen sq.
meters with fl oors and walls made of smooth and impervious surface and adequate illumination and ventilation. It is suggested
to have the equipments given in the annexed Schedule XL;
(c) there shall be one nurse, one dresser-cum-compounder and one sweeper-cum-ward boy throughout the working
period; and
(d) the Occupational Health Centre shall be suitably equipped to manage medical emergencies;
(2) The Factory Medical Practitioner required to be appointed under sub-rule (1) shall possess any recognised medical
qualifi cation as defi ned in the National Medical Commission Act, 2019 (Central Act 30 of 2019) and who is enrolled on a Indian
Medical Register as defi ned in clause (e) and on a State Medical Register as defi ned in clause (l) of section 35, 36, 37 and 40 of
the Act and possess a certifi cate of Training in Industrial Health of minimum three months duration recognised by the Government:
Provided that-
(i) a person possessing a Diploma in Industrial Health or equivalent shall not be required to possess the certifi cate of
training as aforesaid;
(ii) the Chief Inspector-cum-Facilitator may subject to such conditions as he may specify, grant exemption from
the requirement of this sub-rule, if in his opinion a suitable person possessing the necessary qualifi cation is not available for
appointment;
(iii) in case of a person who has been working as a Factory Medical Practitioner for a period of not less than three
years on the date of commencement of this rule, the Chief Inspector-cum-Facilitator may, subject to the condition that the said
person shall obtain the aforesaid certifi cate of training within a period of three years, relax the qualifi cation.
(3) The syllabus of the course leading to the above certifi cate, and the organisations conducting the Course shall be
approved by the Directorate-General of Factory Advice Service and Labour Institutes or the Government in accordance with the
guidelines issued by the Directorate-General of Factory Advice Service and Labour Institutes (DGFASLI).
34
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(4) Within one month of the appointment of a Factory Medical Practitioner, the occupier of the factory shall furnish to the
Chief Inspector-cum-Facilitator the following particulars:-
(i) name, address and enrollment number of the Factory Medical Practitioner;
(ii) qualifi cations;
(iii) experience, if any; and
(iv) the sub-rule under which appointed.
93. Ambulance Van.-(1) In any factory carrying on "hazardous process" there shall be provided and maintained in good
condition, a suitably constructed ambulance van equipped with item as per sub-rule (2) and manned by a full-time Driver-cum-
Mechanic and a Helper trained in fi rst-aid for the purpose of transportation of serious cases of accidents or sickness. The
ambulance van shall not be used for any purpose other than the purpose stipulated herein and will normally be stationed at or
near to the Occupational Health Centre:
Provided that a factory employing less than two hundred and fi fty workers, may make arrangements for procuring such
facility at short notice from a nearby hospital or other places to meet any emergency.
(2) It is suggested that the ambulance may have the following equipments:-
(i) General,-
(a) A wheeled stretcher with folding and adjusting devices with the head of the stretcher capable of being tilted
upward;
(b) Fixed suction unit with equipment;
(c) Fixed oxygen supply with equipment;
(d) Pillow with case, Sheets, Blankets, Towels, Emesis bags, Bed pan, Urinal, Glass:
(ii) Safety equipment,-
(a) Flares with life of thirty minutes, Flood lights, Flash lights;
(b) Fire Extinguisher dry powder type, Insulated gauntlets;
(iii) Emergency Care Equipment,-
(a) Resuscitation,-
- Portable suction unit, portable oxygen units, Bag, Valve, Mask, and operated artifi cial ventilation unit;
- Airways, Mouthgags, Tracheotomy adapters, Short spine board, I.V. Fluids with administration unit;
- B.P. Manometer, Cup, Stethoscope;
(b) Immobilization,-
- Long and short padded boards, Wire ladder splints;
- Triangular bondage, Long and short spine boards;
(iv) Dressings,-
Gauze pads 4 x 4, Universal dressing 10 x 36;
Roll of aluminum foils, soft roller bandages 6 x 5" yards, Adhesive tape in 3 "roll, Safety pins;
Bandage Sheets; Burn sheet;
(v) Poisoning,-
Syrup of Ipecac, Activated charcoal pre-packeted in dozes, Snake bite kit, Drinking Water;
(vi) Emergency Medicines,-
As per requirement (under the advice of Medical Practitioner only).
94. Decontamination facilities.-In every factory, carrying out “hazardous process” the following provisions shall be made
to meet emergency:-
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
35
(i) Fully equipped fi rst-aid box;
(ii) readily accessible means of water for washing by workers as well as for drenching the clothing of workers who
have been contaminated with hazardous and corrosive substance; and such means shall be as per the scale shown in the Table
below :-
THE TABLE.
Number of Persons
employed at any time
Number of drenching showers
(1)
(2)
(i) Up to 50 workers
2
(ii) Between 51 to 200
workers
2 + 1 for every additional 50
or part thereof.
(iii) Between 201 to 500
workers
5 +1 for every additional 100
or part thereof
(iv) 501 workers and
above
8+1 for every additional 200 or
part thereof
(iii) A suffi cient number of eye wash bottles fi lled with distilled water of suitable liquid kept in boxes or cup-boards
conveniently situated and clearly indicated by distinctive sign which shall be visible at all times.
95. Qualifi cations of Supervisors.-(1) All persons who are required to supervise the handling of hazardous substances
shall possess the following qualifi cations and experience:-
(i) (a) A degree in Chemistry or Diploma in Chemical Engineering or Technology with fi ve years experience; or
(b) A Master Degree in Chemistry or a Degree in Chemical Engineering or Technology with two years experience.
The experience stipulated above shall be in process operation and maintenance in the Chemical Industry.
(ii) Chief Inspector-cum-Facilitator may require the supervisor to undergo training in Health and Safety.
(2) The syllabus and duration of the above training and the organisations conducting the training shall be approved by the
Director-General of Factory Advice Service and Labour Institutes or the Government in accordance with the guidelines issued
by the Director-General of Factory Advice Service and Labour Institutes.
96. Permissible levels of certain chemical substances in work environment.-Without prejudice to the requirements in
any other provisions in the Code or these rules, requirements specifi ed in the annexed Schedule XLI shall apply to all factories.
97. Procedure in appeals.- An appeal presented under section 90 shall lie to the Chief Inspector-cum-Facilitator, or in
cases where the order appealed against is an order passed by the Chief Inspector-cum-Facilitator, to the Government and
shall be in the form of memorandum setting forth concisely the grounds of objection to the order and bearing court fee stamp
in accordance with Article 11 of Schedule II to the Court-fees Act, 1870 (Central act XVIII of 1870), and shall be accompanied
by a copy of the order appealed against certifi ed correct and attested by the Inspector-cum-Facilitator concerned and duly
stamped under the same Code.
98. Rule prescribed under sub-section (1) of section 91:
(1) Person defi ned to hold positions of supervision or management:
(a) The following categories of persons shall be deemed to hold positions of supervision or management;
(1) Directors;
(2) Managers;
(3) Assistant Managers;
(4) Engineers;
(5) Weaving Masters And Spinning Masters;
(6) Head Electricians;
(7) Labour Welfare Offi cers;
(8) Chief Chemist;
36
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(9) Chief Metallurgists;
(10) Chief Production Engineers;
(11) Work Superintendents ;
(12) Chief Security Offi cers;
(13) Fire Offi cers ;
(14) Chief Accounts Offi cers;
(15) Chief Personnel Offi cers;
(16) Chief Public Relations Offi cer;
(17) Foreman;
(18) Charge man;
(19) Chief Draftsman;
(20) Head Store-Keepers
(21) Safety Offi cers;
(22) Human Resources Development Offi cers;
(23) Quality Assurance Personnel;
(24) Sales Personnel;
(25) Material Issue Personnel; and
(26) Systems Analysts or Operators in Electronic Data Processing Section.
(b) Any other person, who, in the opinion of the Chief Inspector-cum-Facilitator of Factories, holds position of supervision
or management.
(2) Person defi ned to hold confi dential positions:
(a) The following categories of persons shall be deemed to be employed in confi dential
positions
(1) Stenographers;
(2) Personal Assistants or Secretaries of Managers of Factories;
(3) Time-Keepers;
(4) Telephone Operators;
(5) Personnel Offi cers;
(6) Human Resources Development Personnel;
(7) Security Offi cers;
(8) Industrial Engineers;
(9) Quality Assurance Personnel;
(10) Sales Personnel;
(11) Material Issue Personnel; and
(12) Systems Analysis or Operators in Electronic Data Processing Section.
(b) Any other person, who, in the opinion of the Chief Inspector-cum-Facilitator of Factories, is employed in confi dential
position.
(3) List to be maintained of persons holding confi dential positions or supervision or management.- A list showing
the names and designations of all persons referred to in this rule shall be maintained in every factory.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
37
(4) Exemptions under sub-section (1) of Section 91.- Adult workers engaged in factories in column (2) of Schedule XLII
on the work specifi ed in column (3) of the said Schedule shall be exempted from the provisions of the sections specifi ed in the
column (4), subject to the conditions, if any, specifi ed in the column (5) of the said Schedule.
CHAPTER XIV.
Plantation.
99. Housing accommodation for plantation workers.-Every employer shall provide for every worker and his family
residing in a plantation, housing accommodation as near as possible to the place of work.
100. Standard and specifi cation of housing accommodation.-All housing accommodation for workers in a plantation
shall conform to such standards and specifi cations as may be approved by the Government on the recommendation of the
Plantation Advisory Committee constituted as per sub-section (3) of section 17 of the Code.
101. Sites for housing accommodation .- (i) The housing accommodation shall be provided on dry well drained land
which, consistent with the requirement regarding distance from the plantation, has supplies of wholesome drinking water within
a reasonable distance. In malarial tracts, the house shall be provided at a safe distance from the swamps and marshes and
above the highest fl ood level.
(ii) Adequate electric lighting arrangements shall be provided by the employer in the houses provided for the workers
and also in and around the area in which housing accommodation is provided.
(iii) The employer shall maintain in good condition the approach roads and parts to the area where houses are located
as also the sewers and drains in that area.
(iv) The employer shall not deny the public free access to those parts of the plantation where the workers are housed.
(v) The employer shall cause the vicinity of all houses to be kept clear of refuse and excreta and the latrines and
drains to be cleaned out daily and all refuse in or near them to be collected, removed and disposed of hygienically.
(vi) Adequate facilities of toilets with sewage, disposal shall be ensured by the employer.
102. Constitution of Tamil Nadu State Plantation Advisory Committee under sub-section (3) of section 17.-(1) The
member of the Tamil Nadu State Plantation Advisory Committee will be as follows:-
A.
OFFICIAL MEMBERS.-
(i)
The Commissioner of Labour, Chennai-6 – Chairperson.
(ii)
The Chief Engineer (Buildings), Public Works Department, Chennai-5.
(iii) The Principal Chief Conservator of Forests, Chennai.
(iv) The Chief Inspector-cum- facilitator- Member Secretary.
B.
EMPLOYERS REPRESENTATIVES,- Seven representatives of employers to be nominated by the Government.
C.
EMPLOYEES REPRESENTATIVES,- Seven representatives of Employees to be nominated by the Government.
(2) The Tamil Nadu State Plantation Advisory Committee shall meet to advise the Government on issues mentioned in
section 92 and 93 of the Code, and rules made there under relating to Plantation workers.
(3) The tenure of non-offi cial members referred in clause B will be three years.
(4) The Plantation Advisory Committee will be treated as First Class Committee for the travelling allowances applicable to
non-offi cial members.
(5) The Chief Inspector-cum-Facilitator for plantations, Chennai is the Counter Signing Authority for the travelling allowance
bills for non-offi cial members.
(6) Notwithstanding anything contained in this rule, a member of the Committee will continue to hold offi ce during the
pleasure of the State Government.
(7) If a member changes his address, he shall notify his new address to the Member Secretary of the Committee who shall
there upon enter his new address in the offi cial records.
(8) When a vacancy occurs or is likely to occur on completion of the term of the member in the membership of the
Committee or resignation of a member or due to removal, the Member Secretary shall submit a report to the Government to
nominate a person to fi ll the vacancy.
38
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(9) (i) The Committee shall meet at such places and at such times as may be decided by the Chairperson and it shall
meet at least once in six months.
(ii) Ordinarily two week notice shall be given to the members of the Committee of a proposed meeting. Notice together
with a list of business proposed to be transacted approved by the Chairperson shall be sent to every member of the State
Committee, through e-mail or registered post or speed post or by special messenger.
(iii) In case when the Chairperson calls an emergency meeting of the Committee for considering any matter which is
urgent, a notice with such reasonable time shall be sent to every member through e-mail or by registered post or speed post
or special messenger.
(iv) No business other than for which the meeting of the Committee has been convened shall be transacted at the
meeting except with the permission of the Chairperson.
(10) No business shall be transacted at any meeting of the Committee unless at least seven members are present in that
meeting which shall include at least one non-offi cial member:
Provided that if at a meeting, less than seven members are present, the Chairperson may adjourn the meeting to another
date informing the members present and giving notice to the other members that he proposes to dispose of the business at
the adjourned meeting whether there is prescribed quorum or not, and it shall there upon be lawful for him to dispose of the
business at the adjourned meeting irrespective of the number of members attending.
(11) Every matter which the Committee is required to take into consideration shall be considered at a meeting of the
Committee, or if the Chairperson so directs, by sending the necessary papers to every member for opinion, and the matter shall
be disposed of in accordance with that decision of the majority:
Provided that where there is no opinion of majority on a matter and the members of the Committee are equally divided,
the Chairperson shall have a second or a casting vote.
(12) (i) The minutes of each meeting showing inter-alia the names of the member present there, shall be forwarded to
each member of the Committee and to the State Government as soon as possible and in any case not later than four weeks
after the meeting.
(ii) The minutes of each meeting of the Committee shall be signed by the Chairperson.
(iii) The minutes of the meeting shall be confi rmed, with such modifi cation if any, at the next meeting.
(iv) The minutes of a meeting of the Committee shall be maintained.
(13) The Member Secretary shall, with the approval of the Chairperson, issue notice to convene meetings of the Committee
and keep record of minutes and shall take necessary steps for carrying out the decision of the Committee.
103. Resignation.-(1) A member of the Tamil Nadu State Plantation Advisory Committee, not being an ex-offi cio member,
may resign by a letter in writing addressed to the Government.
(2) The seat of such a member shall fall vacant from the date on which his resignation is accepted or on the expiry of thirty
days from the date of receipt of intimation of resignation, whichever is earlier.
(3) The power to accept the resignation of a member shall vest with the Government.
104. Cessation of membership.-(1) If any member of the State Plantation Advisory Committee, not being an ex-offi cio
member, fails to attend three consecutive meetings of the State Plantation Advisory Committee, without obtaining the leave
sanctioned by the Chairperson of the State Plantation Advisory Committee for such absence, he shall cease to be a member
of State Plantation Advisory Committee:
Provided that the Chairperson may, if it is satisfi ed that such member was prevented by suffi cient cause from attending
three consecutive meetings, direct that such cessation shall not take place and on such direction being made, such member
shall continue to be a member of State advisory Committee.
(2) A member nominated shall cease to be a member of the Committee if he ceases to represent the category of interest
from which he was so nominated.
105. Disqualifi cation for membership.-A person shall be disqualifi ed for being a member of the State Plantation Advisory
Committee,-
(i) if he is of unsound mind and stands so declared by a competent authority;
(ii) if he is an un-discharged insolvent; or
(iii) if he has been convicted for an off ence, having a penalty of imprisonment of three months or more;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
39
106. Removal from membership.-The Government may remove any member of the State Plantation Advisory Committee,
if in its opinion such member has ceased to represent the interest which he purports to represent on such State Plantation
Advisory Committee.
107. Construction of houses in accordance with scheme and submission of annual return progress report in relation
thereto.-All houses shall be built in accordance with the scheme approved in writing by the Chief Inspector-cum-Facilitator of
Plantations. Every employer shall submit annual return prescribed, to Inspector-cum-Facilitator of Plantations having jurisdiction
over the area and also to the Chief Inspector-cum-Facilitator of Plantations.
108. Maintenance of houses.-(1) The employer shall, at his own expense, execute such repairs to the houses as may be
required from time to time and maintain the houses in fi t and safe condition for occupation.
(2) A worker occupying a house may, and Inspector-cum-Facilitator appointed under this Code shall bring to the notice of
the employer any defects in the condition of a house which make it dangerous to the health and safety of the worker. Where
an Inspector-cum-Facilitator so brings any such defects to notice, it shall be the duty of the employer to rectify the same at the
earliest.
(3) The employer shall get all the houses lime-washed at least once every year and all the doors, windows and other
wooden structure varnished or painted once in three years. A record of dates on which lime-washing or painting was carried
out shall be maintained in FORM XXVII.
(4) If any employer fails to comply the requirements of sub-rules (1), (2) or (3), the Chief Inspector- cum-facilitator may
cause repairs to be done and realise the cost thereof from the employer as arrears of land revenue.
109. Accommodation to be rent free.-No rent shall be charged by an employer for the housing accommodation provided
to workers and their families residing in his plantation.
110. Occupation of Houses.-(1) Houses shall be allotted on the basis of one house for a worker and his family:
Provided that if there are two or more workers in a family, only one house shall be allotted in respect of any such
family in the name of any worker in the family:
Provided further that in the case of termination of services of a worker, in whose name a house is allotted under the
preceding proviso, the said house or any other standard house shall be re allotted in the name of any other member of his
family, who is a worker:
Provided also that it shall be open to the employer to allot houses to workers not having families at the rate of one
house for not more than four such workers.
(2) The occupant of a house shall not make any unauthorised additions to or alterations in the house.
(3) The occupant shall not exchange the house with the occupant of another house except with the written permission of
the employer.
(4) The occupant shall not let the house or any portion thereof to any person.
(5) All workers and members of their families occupying the houses shall use the latrines provided and shall not pollute the
soil and shall keep the houses and the precincts thereof clean and tidy and shall not waste drinking water.
(6) No cattle or goats shall be kept in the living rooms or verandahs and no windows or air spaces shall be blocked up.
(7) The employer shall bring to the notice of each worker to whom housing accommodation has been provided, the conditions
governing the occupation of such accommodation, in writing, in a language which the latter can understand.
111. Occupation of accommodation after termination of employment.-(1) When a worker dies in the service of the
employer, or retires or goes on transfer, or resigns, or goes on leave or when his services are terminated he or his family may
retain the house up to the period as detailed below:-
(i) in the case of death, a period not exceeding three months, and in the case of transfer or termination of service, a
period not exceeding two months ;
(ii) in the case of retirement or resignation, a period not exceeding one month ;
(iii) in the case of leave, for the period of leave ; and
(iv) in the case where discharge or dismissal of a worker results in an industrial dispute, for so long as the same is
not fi nally disposed of.
(2) If the employer makes an application to the Industrial Tribunal having jurisdiction over the area and if the Industrial
Tribunal is satisfi ed that a worker or any member of his family refuses to vacate the house allotted to such workers, after the
40
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
expiry of the period specifi ed in sub-rule (1) , the Industrial Tribunal may, notwithstanding anything contained in any other law
for the time being in force, by notice served –
(a) by post, or any form of electronic mode;
(b) by affi xing a copy of it on the outer door or some other conspicuous part of such house, or require such worker or
a member of his family or any other person who may be in occupation of the whole or any part of the house to vacate in within
one month of the date of service of such notice.
(3) In the event of the failure of the worker or a member of the family or any other person who is in occupation of
the house to comply with the notice under sub-rule (2) the Industrial Tribunal may, by order, evict such worker, member of the
family or other person and take possession of the house and may, for that purpose, use such force as may be necessary:
Provided that before taking such possession, a copy of the order of eviction shall be served on the worker or a member
of the family or other any other person in occupation of the said house.
112. Facilities for harvesting standing crops on termination of employment.-In the case of termination of his employment,
a worker shall where possible, be given facilities to harvest the standing crops in his garden plot.
113. Drinking water.-An adequate supply of wholesome drinking water shall be made available in every plantation at
worksites or at a place or places to be approved by the Inspector-cum-Facilitator at all times, during working hours.
114. Source of supply.-The water provided for drinking shall be supplied,-
(a) from the taps connected with a public water supply system; or
(b) from any other source approved by the Chief Inspector-cum-Facilitator of Plantations.
115. Storage of water.-If drinking water is not supplied from taps connected with a public water supply system, it shall be
kept in suitable vessels and renewed atleast daily. All practicable steps shall be taken to preserve the water and vessels from
contamination and keep the vessels scrupulously clean.
116. Cleanliness of well or reservoir.-(1) Drinking water shall not be supplied from any open well or reservoir unless it
is so constructed, situated protected and maintained as to be free from the possibility of pollution by chemical or bacterial and
extraneous impurities.
(2) Where drinking water is supplied from such well or reservoir, the water in it shall be sterilized periodically as required
by the Inspector-cum-Facilitator by written order and the date on which sterilizing is carried out shall be recorded:
Provided that this requirement shall not apply to any such well or reservoir if the water therein is fi ltered and treated before
it is supplied for consumption.
117. Report from the Medical practitioner.- The Inspector-cum-Facilitator may, by an order in writing, direct the employer
to obtain at such time or at such intervals, (i.e., once in six months) as he may direct, a report either from the qualifi ed medical
practitioner or from the Tamil Nadu Water supply and Drainage Board Testing Laboratories or any other laboratory approved by
Government for this purpose, as to the fi tness for human consumption of the water supplied to workers, and in every case to
submit to the Inspector-cum-Facilitator a copy of such report as soon as it is received.
118. Toilet facilities.- (1)Toilet facilities shall be provided in every plantation on the scale of one toilet for every fi fty hectares
of the area under cultivation or part thereof in addition to the toilet provided to the houses of workers:
Provided that there shall be atleast one toilet for all genders.
(2) The toilet shall be conveniently situated and shall have exclusive access for all genders.
119. Toilets to conform to public health requirements.- The toilet should conform to public health requirements and
toilets other than those connected with an effi cient water-borne sewage system, shall comply with the requirements of the Public
Health authorities.
(i) Privacy of Toilets:- Every toilet shall be under cover and so partitioned off as to secure privacy and shall have a
proper door and fastenings.
(ii) Sign Boards to be displayed:-Where workers of both sexes are employed, there shall be displayed outside each
toilet each toilet or toilet block, a notice in the language understood by the majority of workers “For men only” or “For Women
only”, as the case may be. The notice shall also bear the fi gure of a man or of a woman as the case may be.
(iii) Water taps in toilet:-
a. Where piped water supply is available, a suffi cient number of water taps, conveniently accessible, shall be
provided in or near such toilet accommodation.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
41
b. If piped water-supply is not available, suffi cient quantity of water shall be kept stored in suitable receptacles near the toilet.
120. Urinal Facilities.-Urinal facility shall be provided on the scale of one urinal for every twenty hectares of the area under
cultivation or part thereof. The urinals shall be conveniently situated for all genders.
121. Urinals to conform to public health requirements.-Urinals shall conform to public health requirements. Urinals other
than those connected with an effi cient water-borne sewage system shall comply with the requirements of the Public Health
authorities.
122. Construction and maintenance of drains.-All drains carrying waste of sullage water shall be constructed in masonry
or other impermeable materials and shall be regularly fl ushed and the effl uent disposed of by connecting such drains with a
suitable drainage line:
Provided that, where there is no such drainage line, the effl uent shall be deodorized and rendered innocuous and
then disposed of in a suitable manner to the satisfaction of the Health Offi cer.
123. Creches.-(1) In every plantation wherein fi fty or more workers (including workers employed by any contractor) are
employed or were employed on any day of the preceding twelve months, the employer shall provide and maintain a creche or
creches for the use of their children who are below the age of six years according to the standards laid down in these rules.
(2) Every creche shall be conveniently accessible to the mothers of the children accommodated therein.
(3) There shall be not less than 1.5 square metres of the fl oor area for each child to be accommodated in a creche.
(4) The building in which the creche is situated shall be of sound construction with a good plinth.
(5) The plan of the creche building shall be in accordance with the standard plan or plans laid down by the Chief Inspector-
cum-Facilitator:
Provided that where no standard plan has been laid down or where it is proposed to deviate from a standard plan,
the Chief Inspector-cum-Facilitator’s approval shall be obtained.
(6) The creche shall be furnished with suitable furniture and a cradle for each child below the age of two and provided with
playing materials such as sliding chutes, see-saws, dummy horses, toys etc.
(7) A suitable fenced and shady open air playground shall be provided for the older children.
(8) The employer shall appoint (i) a woman trained in the care of children and infants as creche-in-charge to look-after
children during the absence of their mothers, and (ii) other staff on scale approved by the Government.
124. Wash room.-(1) There shall be in or adjoining creche a suitable wash room for the washing of the children and their
clothes.
(2) There shall be provided a toilet for the use of the children in the creche.
125. Supply of milk and refreshment.-At least 300 ml of clean pure milk if possible, otherwise, powdered milk approved
by the Medical Offi cer shall be made available for each child on every day it is accommodated in the creche and the mother
of such child shall be allowed in the course of her daily work, two intervals of suffi cient time to visit the creche and feed the
child. For children above two years of age, there shall be provided in addition an adequate supply of wholesome refreshment.
126. Supply of clothes, soaps and oils.-(1) The creche staff shall be provided with suitable clean clothes for use while
on duty in the creche.
(2) (a) Two sets of clothing once a year shall be made available for each child while it is in the creche. The clothing for boys
will consist of a shirt and a half-trouser and for girls a blouse and a skirt or a frock or gown. Measurement should be taken and
the clothing must be stitched accordingly to suit every child in the creche. The cost of the cloth and stitching thereof including
washing charges for washing the clothes once in a week shall be borne by the employer.
(b) One cake of soap weighing 100 gms. and 100 ml. oil shall be made available for the use of each child per month
while it is in the creche:
Provided that,-
(i) an establishment may avail common creche facility of the Central, State Government, Municipality, Town
Panchayath, Village Panchayath or private entity or provided by Non-Governmental Organisation or by any other organisation;
or
(ii) a group of establishments may agree to pool their resources for establishing a common creche.
127. Educational facilities for worker’s children.-(1)Every employer shall, if the number of workers’ children between
the ages of 6 and 12, in his plantation exceeds 25, provide and maintain a primary school or schools for imparting primary
education to the children:
Provided that an employer may not provide and maintain a primary school if there is one under the direct
management of the Government or of any local body for imparting free education to the children up to the primary or higher
42
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
standard, with enough seats to admit the children between the ages of six and twelve of the workers in his plantation and within
a distance of 1.6 kilometres from the place where workers reside in his plantation; or if under any other law, he is required to
pay a cess or tax for primary education:
Provided further that subject to the provisions of sub-rule (2), a group of employers may jointly provide and maintain
a primary school and share its expenses.
(2) Every school to be provided and maintained under sub-rule (1) shall be conveniently situated and within a distance of
1.6 kilometres from the workers’ quarters.
(3) The school building shall be constructed in accordance with the standard plan or plans which may be laid down by the
Government:
Provided that where there is no standard plan or where it is proposed to deviate from a standard plan, the Government’s
approval of the plan of the school building shall be obtained
(4) Where adequate space is available, an open air playground with suitable accessories shall also be provided for the
children attending the school.
(5) The employer or employers, as the case may be, shall provide for every primary school maintained under sub-rule (1)
such educational and other equipment as may be considered necessary by the Government.
(6) (i) The employer or employers concerned shall appoint one teacher for every forty children attending the primary
school.
(ii) The teacher shall possess the qualifi cations prescribed by the Government for teachers in Government primary
schools:
Provided that in the case of any person who is working as a school teacher in a plantation at the commencement of these
rules the Government may, subject to such conditions as it may specify, relax any of the qualifi cations.
(iii) The curriculum, duration, standard and syllabus of the course of instruction to be imparted in the primary school
shall be such as may be approved by the Government.
(iv) No fees shall be charged from the worker’s children attending the primary school.
128. Medical facilities under sub-section (1) (d) of section 92.- The employer shall provide health facilities as provided
in rules 129, 130, 131, 132, 133, 134, 135 and 136 to every worker employed in the plantation (including his family) or provide
coverage under the Employees’ State Insurance Scheme of Social Security Code.
129. Types of Hospitals.-There shall be two types of hospitals in plantations namely, garden hospitals and group hospitals:-
(1) Garden hospitals will deal with out-patients, in-patience not requiring any elaborate diagnosis and treatment, infectious
cases midwifery, simple pre-natal and postnatal care, care of infants and children and periodical inspection of workers.
(2) Group hospitals shall be capable of dealing effi ciently, with all types of cases normally encountered but will not be
used for routine treatment. Admission to group hospitals except in emergency shall be only on the recommendation of a garden
hospital doctor.
130. Garden hospitals.-(1) Every employer of plantations specifi ed in column(1) of the Table below shall provide the
medical facilities specifi ed in the corresponding entries in column (2) thereof:-
THE TABLE.
Serial
number
Class of plantations
Nature of medical facilities to be
provided
(1)
(2)
1
Plantations which employ 1,000 or
more workers
Own garden hospital.
2
Plantations employing more than
200 workers but less than 1,000
workers
Combined garden hospital and own
dispensary
3
Plantations employing 200 or less
workers.
Dispensary either individually or in
groups with necessary equipment
and arrangements for visiting doctors
(The employers shall ensure that
the doctor visits the dispensary at
least thrice a week)
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
43
(2) Each garden hospital shall be under a qualifi ed Medical Practitioner as assisted by at least one trained nurse, one
trained maternity assistant, a qualifi ed pharmacist, one man and one woman Nursing Orderly, one scavenger and one sweeper.
The services of the staff shall be readily available during all hours:
Provided that in the case of doctors, nurses, maternity assistants and pharmacists employed in plantation at the
commencement of these rules, the Chief Inspector-cum-Facilitators of plantations may in consultation with the Director of Medical
Services grant exemption from possessing the qualifi cations prescribed for them.
(3) Medical and auxiliary personnel shall be appointed according to the following scale:-
(i) one qualifi ed medical practitioner for every 1750 workers or part thereof.
(ii) nurse/number of workers not less than 1/1750.
(iii) maternity assistants/number of workers not less than 1/1750.
(iv) pharmacist / number of workers not less than 1/1750.
(v) men nursing orderly /number of workers not less than 1/1750.
(vi) women nursing orderly /number of workers not less than 1/1750
(vii) scavenger /number of workers not less than 1/1750.
(viii) sweeper /number of workers not less than 1/1750:
Provided that where the number of workers does not exceed 2000, no additional practitioner need to be appointed:
Provided further that where the number of women workers employed in any plantation is not less than 750, a woman
medical practitioner also shall be appointed.
(4) (a) A minimum of fi fteen beds shall be provided in every garden hospital per one thousand workers served and each
bed shall be allowed at least six square metres of fl oor space.
(b) Every hospital shall be of sound permanent construction with impermeable washable walls to a height of at least
1.5 metres on the inside with proper water supply and effi cient sanitary arrangements.
(c) Every hospital shall have pure piped water supply and the wards, consulting room, operation theatre and dispensary
shall each have a water point over a suitable glazed sink.
(d) The following departments shall be provided with:-
(i) general ward for male;
(ii) general ward for female;
(iii) maternity with separate labour room;
(iv) family planning centre;
(v) infectious ward with separate sanitary arrangements;
(vi) out-patient department (with suffi cient waiting space for patients to wait under cover) preferably situated in a
separate block form general wards;
(vii) consulting room so arranged that patients can be examined in privacy;
(viii) minor operation in dressing room;
(ix) dispensary and drug store;
(x) general store; and
(xi) kitchen for cooking.
(e) In every hospital, transport facilities shall be provided for carrying patients to and from group hospitals.
131. Group hospitals.-(1) Group hospitals shall be established.
(2) Plans for the establishment of group hospitals containing details as regards their location and size, areas of plantations
served, the number of workers employed thereon, etc., shall be approved by the Government.
(3) Every group hospital shall have a minimum of one hundred beds and there shall be at least three beds per seven
hundred workers, every bed having 7.5 square metres of fl oor space:
44
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Provided that the Government may fi x a lesser number of beds to be provided in a group hospital and exempt a
group of plantation from providing a group hospital, if it is satisfi ed that adequate alternative arrangements exist for treatment
of patients intended to be treated at a group hospital:
Provided further that no exemption shall be allowed without the previous approval of the Central Government.
(4) The hospital shall be built according to such specifi cations as may be approved by the Government.
(5) There shall be provision for piped supply of pure water, electricity, modern methods of sanitation and water fl ushed
closets. Each ward, labour room, surgical dressing room, consulting room and dispensary, shall have a water point over a
suitable glazed sink:
Provided that with the approval of the Government suitable alternative arrangements may be made in regard to supply
of pure water, electricity and other modern methods of sanitation.
(6) Each hospital shall have provision for,-
(i)
Operating theatre block;
(ii)
X-ray block;
(iii)
Physical treatment block;
(iv)
Dental treatment block;
(v)
Labour room;
(vi)
T.B. and V.D.clinics;
(vii)
Consulting and examination room;
(viii)
Clinical Laboratory fully equipped;
(ix)
Dispensary;
(x)
Administrative and offi ce block;
(xi)
Kitchen and Laundry blocks;
(xii)
Lavatories and bath-rooms;
(xiii)
Stores; and
(xiv)
Mortuary and post-mortem room.
Out-patient block which should preferably be at some little distance from the wards. Separate wards shall be provided for
male, female, maternity cases and small isolated wards for infectious diseases:
Provided that X-ray and physical Therapy blocks may not be provided if satisfactory arrangements are made by
employers to provide these facilities with some hospital approved by the chief Inspector-cum-Facilitator.
(7) (a) Every group hospital shall have such medical and other staff as may be specifi ed by the Government. All doctors
in a group hospital shall be qualifi ed medical practitioners.
(b) There shall be fi fteen nurses for one hundred bedded hospital of whom one shall be senior trained, fi ve junior
trained and nine assistant nurses. Such classifi cation may be made according to their qualifi cations and experience.
(8) A properly equipped ambulance shall be maintained every group hospital.
132. Equipments and drugs.-(1) Every dispensary/garden hospital and group hospital shall maintain such equipments
and drugs, etc., as may be specifi ed by the Government.
(2) The District Medical Offi cer concerned or (an Assistant surgeon nominated by District Medical Offi cer or a Medical
Offi cer appointed by the Labour Department) shall visit the dispensaries, garden hospitals and group hospitals at least once a
year to see whether they are suffi ciently equipped and stocked with drugs, and send a report to the management and to the
chief Inspector-cum-Facilitators of plantations.
133. Medical records.-The medical offi cer in charge of each dispensary, garden or group hospital shall maintain the
following records namely:-
(i) Admission and Discharge register;
(ii) Case sheets;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
45
(iii) Referrals;
(iv) Infectious and communicable diseases register;
(v) Immunization particulars;
(vi) Family welfare services;
(vii) Medico Legal records;
(viii) Maternal death record;
(ix) Infant death record;
(x) one to fi ve years child death record; and
(xi) Any other record as may be required by the Government from time to time.
134. Standard of medical facilities.-(a) Out-patients’ treatment,-
it shall include,-
(i) detention for observation and treatment;
(ii) preventive treatment such as vaccination and inoculation;
(iii) free provision of all drugs including those needed for injections and dressings and appliances that may be considered
necessary;
(iv) ante-natal and post-natal advice; and
(v) provision of certifi cates, free of cost in respect of maternity and sickness benefi t claims.
(b) In patients’ Treatment,-it shall include,-
(i) The hospital treatment shall include maintenance, food and medicines including treatment at confi nement as may
be available at the hospital and the said facilities shall subject to the provisions of clause(ii) be free of cost to workers and shall
be paid for by the plantations.
(ii) notwithstanding anything contained in clause(i), workers and their families admitted as in-patients in the hospital
shall be entitled to the supply of free diet, only where any award, agreement of contract of service provides for the supply of
free diet or where they were already enjoying the benefi t of free diet under any custom usage and past practice and such supply
shall be in accordance with the terms of the said award, agreement, contract, custom, usage and last practice, but where there
is no such award, agreement, contract, custom, usage and past practice the diet charges shall be paid for by the workers at
such rate as the Government may, from time to time, fi x.
(iii) workers and members of their families undergoing treatment as in-patients in the Garden or Group hospitals in
plantations shall be required during their period of stay in the hospitals to wear only the uniforms supplied by the Garden or
Group hospitals free of cost.
135. Failure to provide and maintain medical facilities as required in these rules.-(1) If any employer does not provide
and maintain medical facilities as required in these rules to the satisfaction of the Chief Inspector-cum-Facilitator, the Government
upon request by the Chief Inspector-cum-Facilitator will cause to be provided and maintained these facilities in the nearest
garden hospital or dispensary or in a Primary Health Centre or other similar hospital or dispensary.
(2) The defaulting employer shall be liable to pay the cost of such medical facilities including charges, if any, in respect of –
(a) a medical offi cer’s visit to the plantations for the purpose of attendance on any sick worker or workers and his or
their families respectively;
(b) The maintenance of sick workers or a member of his family in a hospital/dispensary for each day’s maintenance;
and
(c) Transport to and fro provided to the sick worker or a member of his family.
136. Recovery of sum due under rule 135.-When any sum of money is due from any employer underrule 135, the Chief
Inspector-cum-Facilitator shall give him notice in writing requiring the payment of the amount to the collector, who may recover
the same as an arrear of land revenue
137. Recreational Facilities.-Every employer shall provide and maintain,-
(i) a recreation centre or centres for workers with provision for indoor games suitable for adult workers and child;
and
46
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(ii) where adequate fl at open space is available within a reasonable distance, a playground or playgrounds for adult workers
and child with necessary sports equipment for outdoor games:
Provided that subject to the provisions of rule 138, a group of employers may, with the approval of the Chief Inspector-
cum-Facilitators, provide and maintain joint recreation centres and playgrounds and share their expenses.
138. Every recreation centre to be provided and maintained under rule 137 shall be conveniently situated as near as
possible to the worker’s quarters.
139. Restriction on employment of women and adolescent worker in handling insecticides, chemicals and toxic
substances.-No pregnant women or adolescent worker shall be allowed to handle any hazardous substance.
140.Appointment and qualifi cation of Supervisors.-The use, handling, storage and transportation of insecticides,
chemicals and toxic substances shall be supervised by a competent person who should possess the following qualifi cations:-
(i) he shall be a graduate in Agriculture or chemistry or he shall possess a Certifi cate Course on handling of chemicals
and toxic substances conducted by the United Planters’ Association of Southern India (UPASI);
(ii) he should be given training from a designated Training Institute; and
(iii) he should also possess valid certifi cate from St. Johns Ambulance Institute for giving fi rst aid treatment to workers.
141. Training.-(1)The persons involved in handling insecticides, chemicals and toxic substances shall be arranged for
suitable training in observing safety precautions and handling safety equipment provided to them in the institutes notifi ed by the
Government from time to time.
(2) All the workers who apply, handle, transport or come into contact with agro-chemicals or other chemical substances
must be trained in at least in the following subjects:-
(i)
General occupational health;
(ii)
Formulations, names, and the bin code action of the substances used in the
case of pesticides;
(iii)
Correct use of personal protective clothing and equipmeant;
(iv)
Preventive measures and measures for reducing damage to health and the
environment, caused by the chemical substances, equipment, techniques,
signage, medical examination etc.;
(v)
Emergency procedures, fi rst aid and medical attention for cases involving
poisoning or undue contact with chemical substances;
(vi)
Techniques for handling chemical substances and for the correct application of
agro-chemicals;
(vii)
Secure handling and transportation of agro-chemicals for drivers; and
(viii)
Other necessary training suitable for the plantation.
142. Medical examination to the workers.-(1) Without prejudices to clause (c) of section 6 of the Code and rule 6, every
worker who is engaged in the work of handling, dealing, or spraying or mixing insecticides, chemical and toxic substances shall
be medically examined initially at the time of employment and thereafter once in year in Group Hospital or Garden or any other
hospitals notifi ed in this regard.
(2) The medical examination and tests shall be in FORM XXVIII.
(3) Any person showing symptoms of poisoning shall be immediately examined and given proper treatment.
(4) Every employer shall maintain health record of every worker such as annual medical examination or any other examination
when required, shall be kept in plantation and every such worker shall have access to such record.
143. Washing, bathing, cloak room, protective clothing and equipment facilities.-(1) Every employer shall provide washing
bathing and cloak room facilities to the workmen, who are employed in handling insecticides, chemicals and toxic substances.
(2) (a) Persons handling insecticides, chemicals and toxic substances during its operation, distribution, mixing, spraying
shall be adequately protected with appropriate clothing.
(b) The protective clothing shall be made of materials which prevent or resist the penetration of any form of insecticide,
chemical and toxic formulations. The materials shall also be washable so as to remove the toxic elements after each use.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
47
(c) A complete suit of protective clothing shall consist of the following dresses, namely:-
(i)
Protective outer garment with hat;
(ii)
Rubber gloves or such other protective gloves extending of way upto the
fore arm made of materials impermeable to liquids;
(iii)
Dust proof goggles;
(iv)
Boots;
(v)
Reusable cloth masks.
144. Precautionary notices.-Every employer in the plantations shall display the following precautionary notices at or near
the place where the insecticides chemicals and toxic substances are handled:-
(i) Use protective clothing’s like overalls, gloves, goggles, rubber gum-boots
and wide-rimmed hats;
(ii) Do not wear clothes contaminated with insecticides and pesticides;
(iii) Clean the protective clothing by washing with soap and water;
(iv) Do not allow children, sick persons and pregnant women and nursing
mothers to handle insecticides and pesticides;
(v) Do not eat, drink, smoke or chew while handling insecticides and
pesticides;
(vi) Never blow out clogged nozzles with mouth;
(vii) Do not use leaking sprayers. Avoid contamination of the skin, mouth
and eyes;
(viii) Do not inhale the insecticides unattended in the fi elds;
(ix) Never spray insecticides and pesticides against the wind;
(x) Do not leave insecticides and pesticides unattended in the fi elds;
(xi) Do not allow humans and livestock to enter the insecticides
and pesticides sprayed fi elds for a period of time, suggested by the
manufacturers;
(xii) Do not wash insecticides and pesticides containers near a well or
running stream;
(xiii) Keep clean water, soaps and towels ready for use;
(xiv) Wash hands and exposed skin thoroughly with soap and water before
eating, drinking, smoking or, chewing and after work;
(xv) Keep the insecticides and pesticides locked in store room and out of
reach of children and other unauthorized persons;
(xvi) Do not enter sprayed fi eld. Follow the re-entry periods for all
insecticides and pesticides including herbicides, suggested by the
manufactures;
(xvii) Keep insecticides and pesticides in their original, labelled containers;
(xviii) Do not decant insecticides and pesticides into unlabelled containers
except for immediate use;
(xix) Dispose the containers safely after thoroughly emptying and washing.
They may be buried in a place away from water source;
(xx) Never reuse the container for any other purposes if it is impossible to
remove the traces and pesticides from the containers.
48
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
145. Transport and storage of insecticides within the plantation.-(1) No insecticides, chemicals and toxic substances shall
be transported or stored in such a way as to come into direct contact with food stuff s or animal feeds or drinking water.
(2) If any insecticides, chemicals and toxic substances are found to be leaked out in transport or storage, it shall be the
responsibility of the employer to take such measures urgently to prevent poisoning and pollution of soil or water, if any.
(3) The packages containing insecticides, chemicals and toxic substances shall be stored in separate rooms or premises
away from the rooms or premises used for storing such articles or shall be kept in separate almirahs under lock and key
depending upon the quantity and nature of the insecticides.
(4) The rooms or premises meant for storing insecticides, chemical and toxic substances shall be well built, dry, well lit
and ventilated with suffi cient dimension.
146. List of insecticides, chemicals and toxic substances.-Every employer shall display in plantations the list of
insecticides, chemicals and toxic substances as notifi ed by the Central Government, from time to time under the Insecticides
Act, 1968 (Central Act 46 of 1968).
CHAPTER XV.
Off ences and Penalties.
147. Fee to prefer appeal under sub-section (3) of section 111.- An appeal shall be accompanied by a fee at the rate
of two percent of the penalty imposed under sub-section (2) of section 111 of the Code, which shall be paid through the online
portal in Form XXIX.
148. Manner of compounding of offences by the authorized officer specified under sub-section (1) of
section 114.- (1) The offi cer shall be notifi ed by the Government for the purposes of compounding of off ences under sub-section
(1) of section 114 of the Code.
(2) Any person seeking composition of penalty or off ence as specifi ed in sub-rule (1) shall fi le an application in FORM XXX
to the concerned offi cer mentioned in sub-rule (1).
(3) The concerned offi cer mentioned in sub-rule (1) shall take decision and issue notice within fi fteen days from receipt of
application under sub-rule (2).
(4) The person applied as per sub-rule (2) shall deposit the entire compounding amount by electronic transfer or otherwise,
within fi fteen days of the receipt of the notice.
(5) The Compounding Offi cer shall issue a composition certifi cate within seven days of receipt of the composition amount,
to such person from whom such amount has been received in satisfaction of the composition notice.
(6) The concerned offi cer mentioned in sub-rule (1) shall duly send the copy of composition certifi cate to the offi cer who
imposed penalty or the court where prosecution is instituted.
(7) If a person so noticed fails to deposit the composition amount within one month, the prosecution shall be proceeded
with before the competent Court.
(8) No prosecution shall be instituted without giving an opportunity to the employer to comply with such provisions subject
to proviso of sub-section (1) of section 110 and compounding as under section 114 of the Code.
(9) The amount of composition received during the month shall be credited to the fund mentioned in sub-section (1) of
section 115 for the unorganized workers, before the 7th day of the succeeding month.
(10) The amount of composition received and credited shall be recorded in a register to be maintained in FORM XXXI.
CHAPTER XVI.
Social Security Fund.
149. (1) The amount received from composition of the off ence as specifi ed in sub-section (4) of section 114 and the amount
of the penalty as specifi ed in sub-section (6) of section 111 of the Code, shall be credited to the Tamil Nadu Unorganised workers
Social Security Fund established under sub-section (5) of Social Security Code 2020 (Central Act 36 of 2020).
(2) The fund shall be expended for the Welfare of the Unorganised Workers, under the Social Security Schemes framed
under section 109 of the Social Security Code 2020 and the rules made thereunder.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
49
CHAPTER XVII.
Special Rules.
150. Appeal under sub-section (6) of section 119.- (1) Any person aggrieved by an order passed by the authority notifi ed
by the Government under section 119 (1) shall prefer an appeal before the Director of Industrial Safety and Health in case
of Factories, contract workers engaged in factories and Building and other Construction Works, or Commissioner of Labour
for Beedi and Cigar Establishments, contract workers engaged in establishments other than factories and Building and other
Construction Works.
(2) The application for the appeal shall be accompanied with the rejection order of the Licensing Authority and fee receipt
of Rs 1000/- to be deposited in the offi cial account of the appellate authority.
151. Safety of machinery and plant.-(1) Without prejudice to the matters listed in the Second Schedule, no machinery,
plant or equipment shall be constructed, situated, operated or maintained in any factory in such a manner as to cause risk of
bodily injury.
(2)Wherever practicable and considered necessary by the Inspector-cum-Facilitator, service platforms and gangways shall
be provided for overhead shafting and when required by him these shall be securely fenced with guards, rails and toe boards.
(3) Safe access shall be provided to all bearing clutches, belt shifting levers and all such other appliances which are required
to be handled or operated while the machinery is at work.
(4) All ladders used in replacing belts or in attending similar overhead machinery shall be specially made for that work and
provided with books or an eff ective non-skid device.
(5) No transmission machinery in motion shall be cleaned with cotton waste, rags or similar materials held in hand.
(6) All belts shall be regularly examined to ensure that the joints are safe and the belts are kept in proper tension.
(7) Each water gauge glass of a boiler shall be fi tted with an effi cient guard.
(8) All condenser pipes of steam engines and exhaust pipes of oil engines; shall be adequately guarded.
152. Methods of work.-Notwithstanding anything contained in any other rule, no process or work shall be carried on in
any factory in such a manner as to cause risk of bodily Injury.
153. Fragile roofs.-In any factory no person shall be required or allowed to stand on or pass over or walk on or near any
roof or ceiling covered with fragile material through which he is liable to fall, in case it breaks or gives way, a distance of more
than three meters, unless,
(i) suitable and suffi cient ladders, duck ladders or crawling boards which shall be securely supported, are provided and
used; and
(ii) a permit to work on the fragile roof is issued to him each time he is required to work thereon, by a responsible person
of the factory concerned, such as Supervisor, Foreman, Engineer or Occupier.
154. Ovens and driers.-(1)This rule shall apply to ovens and driers, except those used in laboratories or kitchens of any
establishment and those which have a capacity below 325 liters.
(2) For the purpose of this rule, oven or drier means any enclosed structure, receptacle, compartment or box which is used
for baking, drying or otherwise processing of any article or substance at a temperature higher than the ambient temperature of
the air in the room or space in which the oven or drier is situated and in which a fl ammable or explosive mixture of air and a
fl ammable substance is likely to be evolved within the enclosed structure, receptacle, compartment or box or part thereof on
account of the article or substance which is baked, dried or otherwise processed within it.
(3) Electrical power supplied to every oven or drier shall be by means of separate circuit provided with an isolation switch.
(4) (i) Every oven or drier shall be properly designed on sound engineering practice and be of good construction, sound
materials and adequate strength, free from any patent defects and safe if properly used.
(ii) No oven or drier shall be taken into use in a factory for the fi rst time unless a competent person has thoroughly
examined all its parts and carried out the tests as are required to establish that the necessary safe systems and controls provided
for safety in operation for the process for which it is to be used and a certifi cate of such examination and tests signed by that
competent person has been obtained and is kept available for inspection.
(iii) All parts of an oven or drier which has undergone any alteration or repair which has the eff ect of modifying any
of the design characteristics shall not be used unless a thorough examination and tests as have been mentioned in clause (ii)
has been carried out by a competent person and certifi cate of such examination and tests signed by that competent person
has been obtained and is kept available for inspection.
50
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(5) (i) Every oven or drier shall be provided with a positive and eff ective safety ventilation system using one or more motor
driven centrifugal fans so as to dilute any mixture of air and any fl ammable substance that may be formed within the oven or
drier and maintain the concentration of the fl ammable substance in the air at a safe level of dilution.
(ii) The safe level of dilution referred to in clause (i) shall be so as to achieve a concentration of the concerned
fl ammable substance in air of not more than 25 percent, of its lower explosive limit:
Provided that a level of concentration in air up to 50 per cent of the lower explosive limit of the concerned fl ammable
substance may be permitted to exist subject to installation and maintenance of an automatic device which
(a) shows continuously the concentration of the fl ammable substance in air present in the oven or drier at any
instant;
(b) sounds an alarm when the concentration of the fl ammable substance in air in any part of the oven or drier,
reaches a level of 50 percent of its lower explosive limit; and
(c) shuts down the heating system of the oven or drier automatically when the concentration in air of the fl ammable
substance in any part of the oven or drier reaches a level of 60 per cent of its lower explosive limit, is provided to the oven or
drier end maintained in effi cient working condition.
(iii) No oven or drier shall be operated without its safety ventilation system working in an effi cient manner.
(iv) Exhaust ducts of safety ventilation system should be so designed and placed that their ducts discharge the mixture
of air and fl ammable substance away from the work rooms and not near windows or doors or other openings from where the
mixture could re-enter the work rooms.
(v) The fresh air admitted into the oven or drier by means of the safety ventilation system shall be circulated adequately
by means of circulating fan or fans through all parts of the oven or drier so as to ensure that there are no locations where the
fl ammable substance can accumulate in the air or become pocketed to any dangerous degree.
(vi) Throttling dampers in any safety ventilation system should be so designed by cutting away a portion of the damper
or otherwise, that the system will handle at least the minimum ventilation rate required for safety when they are set in their
maximum throttling position.
(6) (i) Every oven or drier having an internal total space of not less than half cubic meter shall be provided with suitably
designed explosion panels so as to allow release of the pressure of any possible explosion within the oven or drier through
explosion vents. The area of openings to be provided by means of such vents together with the area of openings of any access
doors which are provided with suitable arrangements for their release in case of an explosion, shall be not less than 2,200
square centimeters for every one cubic meter of volume of the oven or drier. The design of the explosion panels and doors as
above said shall be such as to secure their complete release under an internal pressure of 0.25 kilogram per square centimetre.
(ii) The explosion releasing panels, shall, as for as practicable, be situated at the roof of the oven or drier or at those
portions of the walls where persons do not remain in connection with operation of the oven or drier.
(7) In each oven or drier, effi cient interlocking arrangements shall be provided and maintained to ensure that, -
(i) all ventilating fans and circulating fans whose failure would adversely aff ect the ventilation rate of fl ow pattern, are
in operation before any mechanical conveyor that may be provided for feeding the articles or substances to be processed in
the oven or drier is put into operation;
(ii) failure of any of the ventilating or circulating fans will automatically stop any conveyor as referred to in clause (i)
as may be provided, as well as stop the fuel supply by closing the shut off valve and shut off the ignition in the case of gas or
oil fi red ovens and in the case of electrically heated ovens switch off the electrical supply to the heaters;
(iii) the above said mechanical conveyor is set in operation before the above said shut off valve can be energized;
and
(iv) the failure of the above said conveyor will automatically close the above said shut off valve in the case of ovens and
driers heated by gas, oil or steam and deactivate the ignition system, or cut off the electrical heaters in the case of electrically
heated ovens or furnaces.
(8) Every oven or drier heated by oil, gas, steam or electricity shall be provided with an effi cient arrangement for automatic
pre-ventilation consisting of at least 3 volume changes with fresh air by operation of the safety ventilation fans and the circulating
fans (if used so as to eff ect purging of the oven or drier of any mixture of air and a fl ammable substance before the heating
system can be activated and before the conveyor can be placed in position)
(9) Every oven or drier shall be provided with an automatic arrangement to ensure that the temperature does not exceed
a safe upper preset limit to be decided in respect of the particular processing being carried on.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
51
(10) Wherever materials are to be processed in ovens or driers in successive operations, suitable arrangement should
be provided to ensure that the operating temperatures necessary for safe operation at each stage are maintained within the
design limits.
(11) Eff ective arrangements shall be provided in every oven or drier to prevent dripping of combustible substances on
electric heaters or burner fl ame used for heating.
(12) (i) All parts of every oven and drier shall be properly maintained and thoroughly examined and the various controls as
mentioned in this rule and the working of the oven or drier tested at frequent intervals to ensure its safe operation by a qualifi ed
person designated by the occupier, who by his experience and knowledge of necessary precautions against risks of explosion,
is fi t to undertake such work.
(ii) A register shall be maintained in which the details of the various tests carried out from time to time under clause
(i) shall be entered and every entry made shall be signed by the person making the tests.
(13) No person shall be assigned any task connected with operation of any oven or drier unless he has completed 18
years of age and he is properly trained.
(14) (i) Printed fabric shall be thoroughly dried by passing them over drying cans or through hot fl ue or other equally eff ective
means before the same is allowed to pass through polymerizing machines.
(ii) Infra-red ray heaters of polymerizing machines shall be cut off while running the prints.
155. Reaction Vessels and Kettles.-(1) This rule applies to reaction vessels and kettles (hereinafter in this rule referred
to as reaction vessels) which normally work at a pressure not above the atmospheric pressure, but in which there is likelihood
of pressure being created above the atmospheric pressure due to reaction getting out at control or any other circumstances.
(2) In the event of the vessel being heated by electrical means, a suitable control device shall be provided to prevent the
temperature exceeding the safe limit.
(3) Where steam is used for heating purposes in reaction vessel it shall be supplied through a suitable pressure reducing
valve or device.
(4) A suitable safety valve or rupture disc of adequate size and capacity shall be provided to eff ectively, prevent the
pressure being built up in the reaction vessel beyond the safe limit. Eff ective arrangements shall be made to ensure that the
released gases, fumes, vapors, liquids or dusts, as the case may be, are led away and disposed of through suitable pipes
without causing any hazard. Where fl ammable gases or vapors are likely to be vented out from the vessel, the discharge end
shall be provided with a fl ame arrestor.
(5) Every reaction vessel shall be provided with a pressure gauge having the appropriate range.
(6) In addition to the devices as mentioned in the fore-going provisions, means shall be provided for automatically stopping
the feed into the vessel as soon as process conditions deviate from the normal limits to an extent which can be considered as
dangerous.
(7) Where necessary, an eff ective system for cooling, fl ooding or blanketing shall be provided, for the purpose of controlling
the reaction and process conditions within the safe limits of temperature and pressure.
(8) An automatic auditory and visual warning device shall be provided for clear warning whenever process conditions exceed
the present limits. This device, wherever possible, shall be integrated with automatic process correction systems.
(9) A notice pointing out the possible circumstances in which pressures above atmospheric pressure may be built up in
the reaction vessel, the dangers involved and the precautions to be taken by the operators shall be displayed at a conspicuous
place near the vessel.
156. Examination of eye sight of certain workers.-(1) No person shall be employed to operate a crane, locomotive, fork
lift truck or other vehicles or to give signals to crane or locomotive operator unless his eye sight and colour vision have been
examined and declared fi t by a qualifi ed ophthalmologist to work whether with or without use of corrective glasses.
(2) The eye sight and colour vision of the person employed as referred to in sub-rule (1) shall be examined at least once
in every two years.
(3) Any fee payable for an examination of a person under this rule and the cost of corrective glasses shall be paid by the
occupier and shall not be recoverable from that person.
(4) The record of examination or re-examination carried out by the concerned ophthalmologist shall be produced on demand.
157. Thermic Fluid Heaters.-(1) All heaters shall be of such construction that coils are removable for periodic cleaning,
visual inspection and hydraulic test.
52
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) Suitable arrangements shall be made for cooling the furnace eff ectively in case of power failure.
(3) Before restarting the furnace, it shall be eff ectively purged.
(4)Velocity of fl ow of the thermic fl uid shall not be allowed to fall below the minimum recommended by the manufacturers
while the heater is in operation.
(5)The thermic fl uid shall be circulated in closed circuit formation with an expansion-cum-deaerator tank. This tank shall
be of suitable capacity and located outside the shed where the heater is installed.
(6) Eff ective arrangements shall be provided to prevent dripping of thermic fl uid on heaters, burner, any other source used
for heating or any other infl ammable or combustible material.
(7) Every heater shall be provided with a Photo-register actuated Audio-Visual alarm to indicate fl ame failure and automatic
burner cut off .
(8) The stack temperature monitor-cum-controller with Audio-Visual alarm shall be provided so as to warn the operator in
case the outlet temperature exceeds the specifi ed minimum.
(9) Where inspection doors are provided on the furnace they shall be inter-locked with the burner itself so that they cannot
be opened until burner is shut off and furnace is cooled suffi ciently.
(10) All heaters shall also be provided with the following safety devices:
(i) Level control in the expansion tank;
(ii) Temperature control of thermic fl uid;
(iii) Diff erential pressure switch on the outlet line of the heater tubes; and
(iv) Temperature control device for the fuel oil supply to the burner.
(11) All devices mentioned in sub-rule (10) shall have interlocking arrangement with burner so that in case of any predetermined
limits being crossed the supply of fuel and air to burner shall automatically be cut-off .
(12) All safety interlocks when operated shall be indicated on the control panel of the heater by a suitable audio-visual alarm.
(13) Every heater unit shall be provided as a standard accessory an arrangement for stifl ing with low pressure steam or
nitrogen for putting out the fi re.
(14) Electric panel for the heater shall be located near the heater but not so close as to be exposed to spilling or leaking oil.
(15) The heater shall be located in a place partitioned off with fi re proof material from other manufacturing activities.
(16) Explosion vent shall be so installed that release takes place at safe location.
(17) The heater coil shall be subjected to pressure test by competent person once atleast in every 12 months. The test
pressure shall not be less than twice the operating pressure.
(18) If repairs are carried out to the coil, it shall be tested before taking it into use.
(19) The thermic fl uid shall conform to the specifi cations prescribed by the manufacturers and shall be tested by competent
person for suitability atleast once in every three months period. Such test shall include test for acidity, suspended matter, ash
contents, viscosity and fl ash point.
(20) Cleaning of internal surface of the heater or soot and check up of refractory surface on the inside shall be carried out
every month or as often as required depending upon working conditions. The coils shall be removed and surface of the coils
cleaned thoroughly once at least in a period of six months. The burner, nozzles, oil fi lters and pumps shall be cleaned once a
week during the periods of use.
(21) A separate register containing the following information shall be maintained:-
(i) weekly checks carried out confi rming the eff ectiveness of the interlock,
(ii) weekly checks confi rming that all accessories are in good state of repairs, and
(iii) information regarding fuel oil temperature, pressure, thermic fl uid inlet/outlet pressure and temperature, fuel gas
temperature, recorded at four hourly interval.
(22) The heater when in operation shall always be kept in charge of a trained operator.
158. Competent Person.- (1) The Chief Inspector-cum-Facilitator may recognize any person as the competent person
within such area and for such period as may be specifi ed for the purposes of carrying out tests, examination, inspections and
certifi cations for such buildings, ventilation system, conveyors, power presses, confi ned spaces, thermic fl uid heaters, centrifugal
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
53
machines, oven and driers, dust extraction system, blasting enclosures and such other processes of plant and equipment as
stipulated in the Code and the rules made thereunder located in an establishment, if such person possesses the qualifi cations,
experience and other requirements specifi ed in the Schedule XLIII:
Provided that the Chief Inspector-cum-Facilitator may relax the requirements of qualifi cations in respect of competent
person if such a person is exceptionally experienced and knowledgeable but not the requirements in respect of the facilities at
his command:
Provided further that where it is proposed to recognise a person employed under the Chief Inspector-cum-Facilitator
as a ‘Competent Person’ concurrence of the Government shall be taken and such a person after being so recognised shall not
have the powers of an ‘Inspector-cum- facilitator’:
Provided also that the ‘Competent Person’ to be recognised under this rule shall not be above the age of sixty-two
years and shall be physically and medically fi t for the purpose of carrying out the requisite tests, examinations and inspections.
(2) The Chief Inspector-cum-Facilitator may recognise an institution of repute, having persons possessing qualifi cations and
experience as specifi ed in the Schedule XLIII, for the purposes of carrying out tests, examinations, inspections and certifi cation
for buildings, ventilation system, conveyors, power presses, confi ned spaces, thermic fl uid heaters, centrifugal machines, oven
and driers, dust extraction system, blasting enclosures and such other processes of plant and equipment as stipulated in the
Code and the rules made thereunder as a competent person within such area and for such period as may be specifi ed.
(3) A person or institute seeking recognition under the Code shall apply in FORM XXXII or FORM XXXIII, respectively.
(4) The Chief Inspector-cum-Facilitator on receipt of an application in the prescribed form from a person or an institution
intending to be recognised as a ‘Competent Person’ for the purposes of this Code and rules made there under shall register
such application and within a period of sixty days of the date of receipt of the application either after having satisfi ed himself as
regards competence and facilities available at the disposal of the applicant, recognise the applicant as a ‘Competent Person’
and issue a certifi cate of competency in FORM XXXIVor reject the application specifying the reasons therefor.
(5) The Chief Inspector-cum-Facilitator may after giving an opportunity to the Competent Person of being heard, revoke
the certifi cate of competency,
(i) if he has reason to believe that a Competent Person
(a)
has violated any condition stipulated in the certifi cate of competency; or
(b)
has carried out a test examination and inspection or
(c)
has acted in a manner inconsistent with the intent or the purpose of this Act or the rules made thereunder; or
(d)
has omitted to act as required under the Act and rules made thereunder
(ii) for any other reason to be recorded in writing
Explanation: For the purpose of this rule, an institution includes an organisation.
159.Testing or Examination of certain machineries, equipments and accessories.-(1) Notwithstanding anything contained
in any other rules, the Government may notify the scheme of testing or examination of certain machineries, equipments and
accessories for securing the safety and health of the workers employed therein.
(2)The scheme mentioned in sub-rule (1) shall include,-
(i) Type of machinery/equipment
(ii) Nature of testing or examination
(iii) Periodicity of testing or examination
(iv) Persons notifi ed to conduct testing or examination
(v) Fees for such testing or examination
(3) The Occupier shall apply for testing or examination in the prescribed form along with the online payment of the specifi ed
fees for such testing or examination one month in advance from the date on which the validity of the certifi cate expires.
(4) Notifi ed person shall issue the certifi cate of testing or examination in the prescribed form within the specifi ed timeline.
160. Precautions in case of Conveyors.-(1) For the purposes of this rule, “Conveyor " means a horizontal, inclined, or
vertical device for moving or transporting material of any kind, in a path determined by the design of the device, and having
points of loading or discharge and the device shall include skip hoists, but shall not include devices like cranes, hoists, monorails,
bucket drag lines, platform elevators, plant railways, cableways and tramways.
54
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) Design, construction and maintenance, etc.-(i) Conveyor shall be of good design, proper construction, sound material,
adequate strength and free from defects and shall be properly maintained.
(ii) 'In running nips ' shall be securely fenced by safeguard of substantial construction or by any other suitable device.
(iii) Conveyor shall be installed in such a way that a clearance of at least 45 centimeters shall be provided between
the conveyors side of the passage way and the conveyor. Hand rails or railings shall be provided on open sides of the walkway
all along the belt.
(iv) When workers have to cross over conveyor, regular crossing facilities aff ording safe passage shall be provided.
(v) Suitable device like gongs, whistles or signal lights shall be provided to the operator to warn the workers before
starting the conveyor.
(vi) (a) The starting button or switch for the conveyor shall be so located that the operator can see as much of the
conveyor as possible. The starting and stopping devices shall be marked distinctly and so located that they can be clearly seen
and safely approached.
(b) All personnel working on or around the conveyor shall be made to have knowledge about the location and
operation of all stopping devices.
(vii) Side guard of suffi cient height and strength shall be provided to prevent falling of material from the conveyor.
(viii) (a) conveyors shall be tested and the parts thereof thoroughly examined by a competent person before being
taken into use for the fi rst time or after it has undergone any alteration or major repairs liable to aff ect its strength or stability.
(b) A certifi cate of such tests and examinations signed by the competent person making the tests and examinations
specifying the maximum safe conveying load shall be obtained and made available to the Inspector-cum-Facilitator on demand.
(c) Conveyors shall be thoroughly examined at least once in every twelve months by the competent person and
report of the competent person shall be made available to the Inspector-cum-Facilitator on demand.
(ix) Belt conveyors carrying materials which might stick to tail drums or belts, shall be provided with fi xed scrappers
or revolving brushes for removing the deposits to avoid the hazards in cleaning the moving parts or pulleys by hand or shovels
while the belts are in motion.
(x) Conveyors shall be provided with automatic and continuous lubrication systems or with lubricating facilities so
arranged that oiling and greasing can be performed without the oils coming within the dangerous proximity to moving pans.
(xi) Before commencing any maintenance work, electrical or mechanical, ' permit ' to work shall be obtained from
the Occupier or any person so authorized by the Occupier for the purpose and the procedure laid down in the permit shall be
strictly followed.
(xii) The workers working on conveyor shall be adequately trained.
(xiii) No person shall be required or allowed to ride on conveyors.
(3) Conveyor Guarding.-(i) The Underpasses of the conveyor shall be securely guarded.
(ii) All the transfer points of conveyors system shall be adequately enclosed.
(iii) Where the top of hopper for feeding conveyor is less than 90 centimeters above fl oor, the opening shall be
adequately guarded.
(iv) All the areas underneath the counterweight of the conveyor system shall be suitable (sic) barricaded so as to
prevent any person getting injured due to accidental fall of the ' counterweight '.
(v) Gears, sprockets, sheaves and other moving parts shall be either adequately guarded or positioned in such a way
as to protect workers against personal injuries.
(4) Safety Devices.-(i) A conveyor shall,-
(a) stop when its driving power is cut-off and remain stopped until the power is reconnected;
(b) have a provision at each point of loading or delivery of the conveyor, to stop the conveyor;
(c) not be capable of being restarted after having been stopped until the device, if any ,by which it is stopped is reset in
the running position; and
(d) where the conveyor can be stopped by means of a push button have provision whereby the push button can be secured
in the stop position.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
55
(ii) (a) Chord shall be provided on both sides of the belt along the walkway covering the entire length of the belt when
pulled shall stop the conveyor and the distance between two consecutive emergency stopping devices of the chords shall not
exceed 23 (twenty three) meters.
(b) For conveyers other than belt conveyors emergency stopping devices shall be provided at the accessible points throughout
the length of the conveyors and distance between the two consecutive devices shall not be more than 8 (eight) meters.
(iii) Overload protection device shall be provided so that when overloaded all starting devices shall get automatically
tripped off . In addition to such overload protection customarily provided for electric motors, there shall be an overload device
designed to protect the conveyor and mechanical drive parts. In the event of an overload, the device shall shut off the electric
power quickly, disconnect the conveyor or drive parts from the motive power, or limit the applied torque.
(iv) When a conveyor has stopped because of an overload, all starting devices shall be locked out and the cause of
the overload removed. The entire conveyor shall be inspected before it is restarted.
(v) If two or more conveyers are operated in series, conveyors shall be interlocked in such a way that if one conveyor
is stopped all other conveyors fed by it shall be stopped simultaneously.
(vi) Conveyors which carry loads up inclines shall be provided with mechanical devices that will prevent machinery
from reversing and carrying the loads back towards the loading point in the event of the power being cut-off .
(vii) The precautions necessary to avoid the accumulation of the static electricity shall be taken.
(5) Personal Protective Equipment.-The worker engaged in the operation of conveyors shall wear tight fi tting clothing
and use appropriate personal protective equipment.
(6) Gravity Conveyers.-(i) The delivery ends of the conveyors shall be provided with electrically or mechanically operated
devices to give warning that a package is about to be delivered.
(ii) To prevent the spread of fi re, the chute conveyors shall be,-
(a) enclosed in shafts made of fi re resisting materials, with a door at each charging station and at the delivery
end; or
(b) provided with automatic fi re doors or with draught checks where the chutes pass through the fl oors.
(iii) The gravity roller conveyors shall be provided with guides or guard rails on each side of the conveyor way at
corners or turns and on each side of those portions of the conveyor way which are more than 5(fi ve) feet above the fl oor.
(7) Chain Conveyor.-(i) Overhead chain conveyor systems shall be so designed and installed that ample clearance is
provided between the material transported and any fi xed or moving objects.
(ii) Apron conveyors used for carrying unpacked bottles, jars or other glass containers shall be provided with side rails
at a suitable distance above the conveying surfaces to prevent the containers from tipping over or falling off .
(iii) Return portion of a chain conveyor shall be adequately guarded.
(8) Bucket Conveyors.-(1) Inclined bucket conveyors shall be enclosed with solid guards which,
(a) are not less than 7 (seven) feet in height, but preferably extend to the full height of the machinery, so as
(i) to prevent anything being pushed or thrown into the shaft ways; and
(ii) to hold any material which might drop from the buckets; and
(b) are provided with wire-glass windows or doors or with removable sections to facilitate inspection, cleaning and repairs.
(2) Controls of movable tripping devices for bucket conveyors shall be so located that they can be operated from a safe
position.
(9) Screw Conveyors.-(i) Screw conveyors shall be placed in steel or steel-lined trough fi tted with well secured tight covers
of not less than 3 (three) mm (1/8 inch) steel plates in removable sections and should be provided with second covers of heavy
wire mesh in corresponding removable sections underneath the solid top covers so as to guard the screw when the solid cover
is removed for inspection of the interior.
(ii) Inside cover of screw conveyors, or outside covers where so inside covers are provided, should be mechanically or
electrically interlocked with the control units or driving mechanisms in such a manner that the power is automatically shut off
whenever a section of the cover is removed.
(iii) No person shall be allowed/required to stand or walk on housings of screw conveyors.
56
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(10) Pneumatic Conveyors.-(i) Blower or exhaust fans for pneumatic conveyors systems shall be
(a) of non-combustible construction;
(b) of adequate but not greatly excessive capacity properly to perform the functions required;
(c) fi rmly secured to substantial supports or foundations;
(d) so located and arranged as to aff ord ready and safe access for cleaning, inspection, lubrication and repairing; and
(e) provided with remote control in addition to any controls located close to the systems.
(ii) Where readily ignitable materials are passed through fans for pneumatic conveyor systems, the blades and spiders
of the fans shall be of non-ferrous material; or the casings shall be lined with non-ferrous material.
(iii) Blades or runners of blower or exhaust fans for pneumatic conveyor systems shall be of suffi cient strength to
prevent contact with casings or distortion under conditions of deposit loading or other operating factors.
(iv) Housing or casings of blower or exhaust fans for pneumatic conveyors shall be so constructed as to prevent
distortion and loss of alignment under operating conditions.
(v) Intake openings of blowers or exhaust fans for pneumatic conveyors shall be protected with substantial metal
screens or gratings.
(vi) Bearing of blower or exhaust fans for pneumatic conveyors shall be self-lubricating, dust-tight, and located outside
casings and ducts.
(vii) Ducts for pneumatic conveyor systems shall be constructed of steel plate of adequate strength or other metal
equal in strength to steel plate.
(viii) Ducts for pneumatic conveyor systems shall be
(a) reasonably tight throughout, with no openings other than those required for the proper operation and maintenance of
the systems;
(b) substantially supported by metal brackets or hangers, and thoroughly braced where required ;and
(c) kept open and unobstructed throughout their entire length with no screens inside them.
(ix) Hand holes for cleaning purposes in ducts for pneumatic conveyors shall be equipped with tight-fi tting sliding or
swinging doors provided with substantial latches.
(x) Where material is fed by hand into pneumatic conveyors through openings 30 (thirty) centimeters 12 (twelve)
inches or larger, provision shall be made to prevent worker from being drawn into the ducts, such as by installing feed hoppers
extending at least 1 (one) meter-40 (forty inches) from the ducts.
(xi) Doors of a pneumatic conveyor shall be so interlocked that they cannot be opened when there is positive internal
pressure and the conveyor cannot be started unless all the doors are closed.
161. Precautions against ionizing radiation: Notwithstanding anything contained in any other rules, all ionizing radiation
exposures shall be kept as low as reasonably achievable (ALARA) and suitable control measures shall be employed to minimize
radiation exposure of workers subject to the following dose limits.
Dose limits
Part of the body
(1)
Occupational exposure
(2)
Whole body
(Eff ective dose)
20 mSv /year
averaged over 5 consecutive years
30 mSv in any single year
Lens of eyes
(Equivalent dose)
150 mSv in a year
Skin
(Equivalent dose)
500 mSv in a year
Extremities- Hands and Feet
(Equivalent dose)
500 mSv in a year
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
57
Sඋඐඍඌඝඔඍ I
Manufacture of Aerated Waters and other Bottling Processes
(see rule 81)
1. Fencing of machines.-All machines for fi lling bottles or syphons shall be so constructed, placed or fenced as to prevent
at far as may be practicable, a fragment of a bursting bottle or syphon from striking any person employed in the factory.
2. Face-guards and gauntlets.-(1) The occupier shall provide and maintain in good condition for the use of all persons
engaged in fi lling bottles or siphons -
(a) suitable face-guards to protect the face, neck and throat, and
(b) suitable gauntlets for both arms to protect the whole hands and arms.
Provided that,-
(i) paragraph 2 (1) shall not apply where bottles are fi lled by means of an automatic machine so constructed that no
fragment of a bursting bottle can escape, and
(ii) where a machine is so constructed that only one arm of the bottle at work upon it is exposed to danger, a gauntlet
need not be provided for the arm which is not exposed to danger.
2) The occupier shall provide and maintain in good condition for the use of all persons engaged in corking, crowning,
screwing, wiring, foiling, capsuling, sighting, handling or labeling bottles or syphons—
(a) suitable face-guards to protect the face, neck and throat, and
(b) suitable gauntlets for both arms to protect the arm and atleast half of the palm and the space between the thumb and
forefi nger.
3. Wearing of face-guards and gauntlets.-All persons engaged in any of the processes specifi ed in paragraph (2) shall,
while at work in such processes, wear the faceguards and gauntlets provided under the provisions of the said paragraph.
Sඋඐඍඌඝඔඍ II
Phosphating, Electrolytic Plating or Oxidation of Metal Articles by use of an Electrolyte containing Acids, Bases or
Salts of Metals such as Chromium, Nickel, Cadmium, Zinc, Copper, Silver, Gold etc.
(see rule 81)
1. Application.-The provisions of this schedule shall apply to all factories in which Phosphating, Electrolytic plating or
oxidation of metal articles is carried on.
2. Defi nitions.-For the purposes of this schedule,-
(a) “electrolytic process” means the electrolytic plating or oxidation of metal articles by the use of an electrolyte containing
acids, bases or salts of metals such as chromium, nickel, cadmium, zinc, copper, silver, gold, etc.
(b) “Phosphating process” means a chemical process for the surface treatment wherein soluble metal phosphate layers
are formed.
(c) “bath” means any vessel used for an electrolytic process or for any subsequent process.
3. Exhaust draught.-An effi cient exhaust draught shall be provided by mechanical means and shall operate on the vapour
or spray given off in the process as near as may be at the point of origin. The exhaust draught appliance shall be so constructed,
arranged and maintained as to prevent the vapour or spray entering into any room or place in which work is carried on.
4. Floor or workrooms.-The fl oor of every workroom containing a bath shall be impervious to water. The fl oor shall be
maintained in good and level condition and shall be washed down at least once a day.
5. Protective devices.-(1) The occupier shall provide and maintain in good and clean condition the following articles of
protective devices for the use of all persons employed on any process and such devices shall be worn by the persons concerned.
(a) water proof aprons and bibs;
(b) for persons actually working at a bath, loose- fi tting rubber gloves and rubber boots or other waterproof footwear, and
chemical goggles; and
(c) suitable and effi cient respirator.
58
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) The occupier shall provide and maintain for the use of all persons employed suitable accommodation for the storage
and drying of protective devices.
6. Water facilities.-(1) There shall be provided and maintained in good repairs for the use of all persons employed in
electrolytic process and processes incidental to it -
(a) a wash place under cover, with either -
(i) a trough with a smooth impervious surface fi tted with a waste pipe, and of suffi cient length to allow at least 60 cms. for
every 5 persons employed at any one time, and having a constant supply of water from taps or jets above the trough intervals
of not more than 60 cms; or
(ii) at least one wash basin for every fi ve such persons employed at any one time, fi tted with a waste pipe and having a
constant supply of water laid on;
(b) a suffi cient supply of clean towels renewed daily, and soap or other suitable cleaning material.
(2) In addition to the facility in sub-paragraph (1) an approved type of emergency shower with eye fountain shall be provided
and maintained in good working order. Wherever necessary, in order to ensure continuous water supply, storage tank of 1,500
liters capacity shall be provided as a source of clean water for emergency use.
7. Cautionary placard.-A cautionary placard in the form specifi ed below and printed in the language of the majority of the
employees employed shall be affi xed in a prominent place in the factory where it can be easily and conveniently read by the
employees.
CAUTIONARY NOTICE
1. Chemicals handled in this plant are corrosive and poisonous.
2. Smoking, chewing tobacco, eating food or drinking in this area is prohibited. No food stuff or drink shall be brought in
this area.
3. Some of these chemicals maybe absorbed through the skin and may cause poisoning.
4. A good wash shall be taken before meals.
5. Protective devices supplied shall be used while working in this area.
6. Spillage of the chemicals on any part of the body or on the fl oor shall be immediately washed away with water.
7. All employees shall report for the prescribed medical tests regularly to protect their own health.
8. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which this Schedule
applies shall -
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose appointment
shall be subject to the approval of the Chief Inspector-cum-Facilitator;
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a); and
(c) maintain a suffi cient supply of suitable barrier cream, ointment and impermeable water proof plaster in a separate box
readily accessible to the employees and used solely for the purpose of keeping these substances. In case cyanides are used
in the bath, the box shall also contain an emergency cyanide kit.
(2) The medical practitioner shall examine all employees before they are employed in electrolytic processes. Such
examination in case of chrome plating shall include inspection of hands, forearms and nose and will be carried out once at
least in every fortnight.
(3) The record of the examinations referred to in sub-paragraph (2) shall be maintained in a separate register approved by
the Chief Inspector-cum-Facilitator which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
9. Medical examination by the Medical Offi cer.-(1) Every employee employed in the electrolytic processes shall be
examined by a Medical Offi cer before his fi rst employment. Such examination shall include X-ray of the chest and -
(a) in case of chromium plating, include examination for nasal septum perforation and test for chromium in urine;
(b) in case of nickel plating, test for nickel in urine; and
(c) in case of cadmium plating, test for cadmium in urine and Beta-2 microglobulin in urine.
(2) No employee shall be employed in any electrolytic process unless certifi ed fi t for such employment by the Medical Offi cer.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
59
(3) Every employee employed in the electrolytic processes shall be re-examined by a Medical Offi cer at least once in every
year except in case of the employees employed in cadmium, chromium and nickel plating processes for whom this examination
shall be carried out once in every six months. Such re-examination shall, wherever the Medical Offi cer considers appropriate,
include tests as specifi ed under sub-paragraph (1) excluding the X- ray of the chest which shall not be required normally to be
carried out earlier than once in three years.
(4) The Medical Offi cer after examining an employee shall issue a Certifi cate of Fitness inFORM XXIII. The record of
examination and re-examinations carried out shall be kept in the custody of the Occupier of the factory. The record of each
examination carried out under sub-paragraphs (1) and (2), including the nature and the results of the tests shall also be entered
by the Medical Offi cer in a health register in FORM XXIV.
(5) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(6) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the electrolytic
processes on the ground that continuance therein would involve danger to the health of the employee, he shall make a record
of his fi ndings in the said certifi cate and the health register. The entry of his fi ndings in those documents should also include
the period for which he considers that the said person is unfi t for work in the said processes. The person declared unfi t in such
circumstances shall be provided with alternate placement facility unless he is fully incapacitated in the opinion of the Medical
Offi cer, in which case the person aff ected shall be suitably rehabilitated.
(7) No person who has been found unfi t to work as said in sub-paragraph (6) shall be re-employed or permitted to work in
the said processes unless the Medical Offi cer, after further examination again certifi es him fi t for employment in those processes.
10. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in the process
area wherein Phosphating, Electrolytic plating or oxidation of metal articles is carried on.
Sඋඐඍඌඝඔඍ III
Manufacture and Repair of Electric Accumulators
(see rule 81)
1. Savings.-This Schedule shall not apply to the manufacture or repair of electric accumulators or parts thereof not containing
lead or any compound of lead; or to the repair on the premises, of any accumulator forming part of a stationary battery.
2. Defi nitions.-For the purposes of this schedule:
(a) "Lead process" means the melting of lead or any materials containing lead, casting, pasting, lead burning, or any other
work, including trimming, or any other abrading or cutting of pasted plates, involving the use, movement or manipulation of, or
contact with, any oxide of lead.
(b) "Manipulation of raw oxide of lead" means any lead process involving any manipulation or movement of raw oxides of
lead other than its conveyance in a receptacle or by means of an implement from one operation to another.
3. Separation of certain processes.-Each of the following processes shall be carried on in such a manner under such
conditions as to secure eff ectual separation from one another, and from any other process;
(a) Manipulation of raw oxide of lead;
(b) Pasting;
(c) Drying of pasted plates;
(d) Formation with lead burning ("tacking") necessarily carried on in connection therewith;
(e) Melting down of pasted plates.
4. Air-space.-In every room in which a lead process is carried on, there shall be at least 14.2 cubic meters of air space
for each person employed therein, and in computing this air space no height over 3.7 meters shall be taken into account.
5. Ventilation.-Every workroom shall be provided with inlets and outlets of adequate size as to secure and maintain effi cient
ventilation in all parts of the room.
6. Distance between employees in pasting room.-In every pasting room the distance between the centre of the working
position of any paster and that of the paster working nearest to him shall not be less than 1.5 meters.
7. Floor of work-rooms.-(1) The fl oor of every room in which a lead process is carried on shall be -
(a) of cement or similar material so as to be smooth and impervious to water;
(b) maintained in sound condition;
60
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(c) kept free from materials, plant, or other obstruction not required for, or produced is the process carried on in the room.
(2) In all such rooms other than grid casting shops the fl oor shall be cleansed daily after being thoroughly sprayed with
water at a time when no other work is being carried on in the room.
(3) In grid casting shop the fl oor shall be cleansed daily.
(4) Without prejudice to the requirements of sub- paragraphs (1), (2) and (3) where manipulation of raw oxide of lead or
pasting is carried on, the fl oor shall also be
(a) kept constantly moist while work is being done;
(b) provided with suitable and adequate arrangements for drainage ;
(c) thoroughly washed daily by means of a hose pipe.
8. Work-benches.-The work benches at which any lead process is carried on shall -
(a) have a smooth surface and be maintained in sound condition;
(b) be kept free from all materials or plant not required for, or produced in, the process carried on thereat;
and all such work-benches other than those in grid casting shops shall
(c) be cleaned daily either after being thoroughly damped or by means of a suction cleaning apparatus at a time when no
other work is being carried on thereat;
and, all such work-benches in grid casting shops shall
(d) be cleansed daily;
and every work-bench used for pasting shall -
(e) be covered throughout with sheet lead or other impervious material;
(f) be provided with raised edges;
(g) be kept constantly moist while pasting is being carried on.
9. Exhaust draught.-The following processes shall not be carried on without the use of an effi cient exhaust draught;
(a) Melting of lead or materials containing lead.
(b) Manipulation of raw oxide of lead, unless done in an enclosed apparatus so as to prevent the escape of dust into the
workroom.
(c) Pasting
(d) Trimming, brushing, fi ling or any other abrading or cutting of pasted plates giving rise to dust.
(e) Lead burning, other than
(i) "tacking" in the formation room;
(ii) chemical burning for the making of lead linings for cell cases necessarily carried on in such a manner, that the application
of effi cient exhaust is impracticable.
Such exhaust draught shall be eff ected by mechanical means and shall operate on the dust or fume given off as nearly as
maybe at its point of origin, so as to prevent its entering the air of any room in which persons work.
10. Fumes and gases from melting pots.-The products of combustion produced in the heating of any melting pot shall
not be allowed to escape into a room in which persons work.
11. Container for dross.-A suitable receptacle with tightly fi tting cover shall be provided and used for dross as it is removed
from every melting pot. Such receptacle shall be kept covered while in the workroom, except when dross is being deposited therein.
12. Container for lead waste.-A suitable receptacle shall be provided in every workroom in which old plates and waste
material which may give rise to dust shall be deposited.
13. Racks or shelves in drying room.-The racks or shelves provided in any drying room shall not be more than 2.4
meters from the fl oor not more than 61 centimeters in width: provided that as regards racks or shelves set or drawn from both
sides the total width shall not exceed 1.2 meters. Such racks or shelves shall be cleansed only after being thoroughly damped
unless an effi cient suction cleaning apparatus is used for this purpose.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
61
14. Medical facilities and records of examinations and tests.-(1) The occupier of every factory in which manufacture
and repair of electric accumulators is carried on shall.-
(a) Employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein, whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examination and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
15. Medical examination by Medical Offi cer.-(1) Every employee employed in lead processes shall be examined by
a Medical Offi cer within 15 days of his fi rst employment. Such examination shall include tests for lead in urine and blood,
Aminolevulinic Acid in urine, hemoglobin content stippling of cells and steadiness test. No employee shall be allowed to work
after 15 days of his fi rst employment in the factory unless certifi ed fi t for such employment by the Medical Offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical Offi cer at least once in every
three calendar months. Such re-examination shall, wherever the Medical Offi cer considers appropriate, include tests specifi ed
in sub-paragraph (1).
(3) The Medical Offi cer after examining an employee shall issue a Certifi cate of Fitness inFORM XXIII. The record
of examination and re-examinations carried out shall be entered in the certifi cate and the certifi cate shall be kept in the
custody of the Occupier of the factory. The record of each examination carried out under sub- paragraphs (1) and (2),
including the nature and the results of the tests, shall also be entered by the Medical Officer in a Health Register in
FORM XXIV.
(4) The Certifi cate of Fitness and the health register shall be kept readily available for inspection by the Inspector-cum-
Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee he shall make a record of
his fi ndings in the said certifi cate and the health register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t for work in the said processes. The person so suspended from the
process shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) above shall be re- employed or permitted to
work in the said processes unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those
processes.
16. Protective clothing.-Protective clothing shall be provided and maintained in good repair for all persons employed in
(a) Manipulation of raw oxide of lead;
(b) pasting;
(c) the formation room ;
and such clothing shall be worn by the persons concerned. The protective clothing shall consist of a waterproof apron
and waterproof footwear; and, also as regards persons employed in the manipulation of raw oxide of lead or in pasting, head
coverings. The head coverings shall be washed daily.
17. Mess-room.-There shall be provided and maintained for the use of all persons employed in a lead process and remaining
on the premises during the meal intervals, a suitable mess-room which shall be furnished with (a) suffi cient tables and benches,
and (b) adequate means for warming food.
The mess-room shall be placed under the charge of a responsible person, and shall be kept clean.
18. Cloak-room.-There shall be provided and maintained for the use of all persons employed in a lead process,-
(a) A cloak-room for clothing put off during working hours with adequate arrangements for drying the clothing if wet. Such
accommodation shall be separate from any mess-room.
(b) Separate and suitable arrangements for the storage of protective clothing provided underparagraph 16.
19. Washing facilities.-There shall be provided and maintained in a cleanly state and in good repair for the use of all
persons employed in a lead process
(a) A wash place under cover, with either
62
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(i) a trough with a smooth impervious surface fi tted with a waste pipe without plug, and of suffi cient length to allow of
at least 61 centimeters for every fi ve such persons employed at any one time, and having a constant supply of water from taps
or jets above the trough at intervals of not more than 61 centimeters ; or
(ii) at least one wash basin for every live such persons employed at any one time, fi tted with a waste pipe and plug
and having a constant supply of water laid on;
(iii) a suffi cient supply of clean towels made of suitable materials renewed daily, which supply, in the case of pasters
and persons employed in the manipulation of raw oxide of lead, shall include a separate marked towel for each such employee;
and
(iv) a suffi cient supply of soap or other suitable cleansing material and of nail brushes.
(b) There shall in addition be provided means of washing in close proximity to the rooms in which manipulation of raw oxide
of lead or pasting is carried on if required by notice in writing from the Chief Inspector-cum-Facilitator.
20. Time to be allowed for washing.-Before each meal and before the end of the day’s work, at least ten minutes, in
addition to the regular meal times, shall be allowed for washing to each person who has been employed in the manipulation of
raw oxide of lead or in pasting:
Provided that if there be one basin or 61 centimeters of trough for each such person this rule shall not apply.
21. Facilities for bathing.-Suffi cient bath accommodation to the satisfaction of the Chief Inspector-cum-Facilitator shall
be provided for all persons engaged in the manipulation of raw oxide of lead or in pasting, and a suffi cient supply of soap and
clean towels.
22. Food, drinks, etc., prohibited in workrooms.-No food, drink, pan and supari or tobacco shall be consumed or brought
by any employee into any workroom in which any lead process is carried on.
23. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any Lead
process or in any room in which the manipulation of raw oxide of lead or pasting is carried on.
Sඋඐඍඌඝඔඍ IV
Glass Manufacture
(see rule 81)
1. Defi nitions.-(1)For the purpose of this schedule -
(a) "Effi cient exhaust draught" means localized ventilation eff ected by mechanical means, for the removal of gas, vapour,
dust or fumes so as to prevent them (as far as practicable under the atmospheric conditions usually prevailing) from escaping
into the air of any place in which work is carried on. No draught shall be deemed effi cient which fails to remove smoke generated
at the point where such gas, vapour, fume, or dusts originate.
(b) "Lead compound" means any compound of lead other than galena which, when treated in the manner described below,
yields to an aqueous solution of hydrochloric acid a quantity of soluble lead compound exceeding when calculated as lead
monoxide, 5 percent of the dry weight of the portion taken for analysis.
(2) The method of treatment shall be as follows:
A weighed quantity of the material which has been dried at 100ºC and thoroughly mixed shall be continuously
shaken for one hour, at the common temperature with 1,000 times its weight of an aqueous solution of hydrochloric acid containing
0.25 percent by weight of hydrogen chloride. This solution shall thereafter be allowed to stand for one hour and then fi ltered.
The lead salt contained in the clear fi ltrate shall then be precipitated as lead sulphide and weighed as lead sulphate.
2. Exhaust draught.-The following processes shall not be carried on except under an effi cient exhaust draught or under
such other conditions as may be approved by the Chief Inspector-cum-Facilitator:-
(a) The mixing of raw materials to form a "batch".
(b) The dry grinding, glazing and polishing of glass or any article of glass.
(c) All processes in which hydrofl uoric acid fumes or ammonical vapors are given off .
(d) All processes in the making of furnace moulds or "pots" including the grinding or crushing of used "pots"
(e) All processes involving the use of a dry lead compound.
(f) All furnaces, heating ovens and driers.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
63
(g) All machineries involving the secondary processing on glass material
3. Floors and work-benches.-The fl oor and work- benches of every room in which a dry compound of lead is manipulated
or in which any process is carried on giving off silica dust shall be kept moist and shall comply with the following requirements
The fl oor shall be --
(a) of cement or similar material so as to be smooth and impervious to water ;
(b) maintained in sound conditions ; and
(c) cleansed daily after being thoroughly sprayed with water at a time when no other work is being carried on in the room.
The work-benches shall —
(a) have a smooth surface and be maintained in sound condition, and
(b) be cleansed daily either after being thoroughly damped or by means of a suction cleaning apparatus at a time when
no other work is being carried on thereat.
4. Use of Hydrofl uoric Acid.-The following provisions shall apply to rooms in which glass is treated with hydrofl uoric acid:
(a) There shall be inlets and outlets of adequate size so as to secure and maintain effi cient ventilation in all parts of the room;
(b) the fl oor shall be covered with gutta-percha and be tight and shall slope gently down to a covered drain;
(c) the work places shall be so enclosed in projecting hoods that openings required for bringing in the objects to be treated
shall be as small as practicable ; and
(d) the effi cient exhaust draught shall be so contrived that the gases are exhausted downwards.
5. Storage and transport of Hydrofl uoric acid.-Hydrofl uoric acid shall not be stored or transported except in cylinders
or receptacles made of lead or rubber.
6. Suitable facilities shall be readily available for sterilizing the blow-pipes used by the glass blowers and such blow-pipes
shall be sterilized at the beginning of the operations of blowing, each day.
7. Work near furnaces.- (i) No person shall carry out any work near furnace within the distance dangerous to the health
and safety.
(ii) All precautions shall be taken to prevent de-hydration to the employees employed near-by.
8. Provision of safety arrangements.-(i) Suitable interlock arrangement shall be provided and maintained in all the
machines so as to ensure the safety of persons employed therein.
(ii) No process or work shall be carried on in such a manner as to cause risk of bodily injury to the persons employed.
9. Food, drinks, etc., prohibited in workrooms.-No food, drink, pan and supari or tobacco shall be brought into or
consumed by any employee in any room or work place wherein any process specifi ed in paragraph 2 is carried on.
10. Protective clothing.-The occupier shall provide, maintain in good repair and keep in a clean condition for the use of
all persons employed in the processes specifi ed in paragraph 3 suitable protective clothing, footwear and goggles according to
the nature of the work and such clothing, footwear, etc., shall be worn by the persons concerned.
11. Washing facilities.-There shall be provided and maintained in a cleanly state and in good repair for the use of all
persons employed in the processes specifi ed in paragraph 3,-
(a) a wash place with either -
(i) a trough with a smooth impervious surface fi tted with a waste pipe, without plug and of suffi cient length to allow of
at least 61 centimeters for every fi ve such persons employed at any one time, and having a constant supply of water from taps
or jets above the trough at intervals of not more than 61 centimeters ; or
(ii) at least one wash basin for every fi ve such persons employed at any one time, fi tted with a waste pipe and plug
and having an adequate supply of water laid on or always readily available ; and
a suffi cient supply of clean towels made of suitable materials renewed daily with a suffi cient supply of soap or other suitable
cleansing material and of nail brushes ; and
(b) a suffi cient number of stand pipes with taps - the number and location of such stand pipes shall be to the satisfaction
of the Chief Inspector-cum-Facilitator.
64
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
12. Medical facilities and record of examinations and tests.-(1) The Occupier of every factory in which glass manufacturing
processes are carried out, shall -
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose appointment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The records of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
13. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
processes specifi ed in paragraph 2 are carried on.
Sඋඐඍඌඝඔඍ V
Grinding or Glazing of Metals and Processes Incidental thereto
(see rule 81)
1. Defi nitions.-For the purposes of this schedule-
(a) "Grindstone" means a grindstone composed of natural or manufactured sandstone but does not include a metal wheel
or cylinder into which blocks of natural or manufactured sandstone are fi tted;
(b) "Abrasive wheel' means a wheel manufactured of bonded emery or similar abrasive;
(c) "Grinding" means the abrasion, by aid of mechanical power of metal, by means of a grindstone or abrasive wheel;
(d) "Glazing" means the abrading, polishing or fi nishing by aid of mechanical power of metal, by means of any wheel, buff
mop or similar appliance to which any abrading or polishing substance is attached or applied;
(e) "Racing" means the turning up, cutting or dressing of a revolving grindstone before it is brought into use for the fi rst time;
(f) "Hacking" means the chipping of the surface of a grindstone by a hack or similar tool;
(g)"Rodding" means the dressing of the surface of a revolving grindstone by the application of rod, bar or strip of metal
to such surface.
2. Safety precautions regarding grinding and glazing machinery.-(1) All collars, set screws, shafts, couplings, clutches,
keys, pulleys, keys and belts in polishing and grinding machines shall be eff ectively guarded.
(2) (i) Defective wheels shall not be used.
(ii) Grinding wheels shall fi t freely on their spindles. They shall never be forced on, nor shall they be let loose on
spindles.
(iii) The soft metal bushings at the centre shall not extend beyond the sides of the wheels. Wheels shall be kept as
true as practicable and work rests shall be kept adjusted close to wheels.
(iv) Wherever possible a compressible medium such as blotting paper, rubber or similar material, at least as large III
diameter as that of the fl anges, shall be fi tted between a wheel and each of its fl anges.
(v) Projecting arbor ends of grinding and polishing wheels shall be eff ectively guarded.
(3) Every emery or abrasive wheel shall be provided with a strong iron cover guard that shall enclose the wheel as far as
practicable to retain fragments in the event of bursting. The guard shall be securely attached to the frame of the machine or
other solid foundation.
(4) Wheels shall not be operated at a speed in excess of that which is recommended by the manufacturer.
3. Equipment for removal of dust.-No racing, dry grinding or glazing shall be performed without-
(a) a hood or other appliance so constructed, arranged, placed, and maintained as substantially to intercept the dust thrown off ;
(b) a duct of adequate size, air-tight and so arranged as to be capable of carrying away the dust, which dust shall be kept
free from obstruction and shall be provided with proper means of access for inspection and cleaning, and where practicable, with
a connection at the end remote from the fan to enable the Inspector-cum-Facilitator to attach thereto any instrument necessary
for ascertaining the pressure of air in the said duct; and
(c) a fan or other effi cient means of producing a draught suffi cient to extract the dust :
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
65
Provided that the Chief Inspector-cum-Facilitator may accept any other appliance that is, in his opinion, as eff ectual
for the interception, removal and disposal of dust thrown off as a hood, duct and fan would be.
4. Restriction on employment on grinding operations.-Not more than one person shall at any time perform the actual
process of grinding, or glazing upon a grindstone, abrasive wheel or glazing appliance:
Provided that this paragraph shall not prohibit the employment of persons to assist in the manipulation of heavy or
bulky articles at any such grindstone, abrasive wheel or glazing appliance.
5. Glazing.-Glazing or other processes, except processes incidental to wet grinding upon a grindstone shall not be carried
on in any room in which wet grinding upon a grindstone is done.
6. Hacking and rodding.-Hacking or rodding shall not be done unless during the process either (a) an adequate supply
of water is laid on at the upper surface of the grindstone or (b) adequate appliances for the interception of dust are provided in
accordance with the requirements of paragraph 3.
7. Examination of dust equipment.-(a) All equipment for the extraction or suppression of dust shall at least once in every
six months be examined and tested by a competent person, and any defect disclosed by such examination and test shall be
rectifi ed as soon as practicable.
(b) A register containing particulars of such examination and test shall be kept in FORM XXVII
8. Personnel Protective Equipment:-The occupier of every factory to which this schedule applies shall provide to employees
personnel protective equipments such as breathing apparatus, hand gloves, shoes, helmets, goggles, earplug, aprons, etc, as
per the relevant standard prescribed by the Bureau of Indian Standards and maintained in good conditions for use of every
person employed.
9. Medical facilities and record of examinations and tests.-(1) The Occupier of every factory in which grinding or glazing
of metals are carried out, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose appointment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
(3) Every employee employed in grinding or glazing of metal and processes incidental thereto shall be examined by a
Medical practitioner within 15 days of his fi rst employment and re-examined at least once in every 12 calendar months.
Sඋඐඍඌඝඔඍ VI
Manufacture and Treatment of Lead and Certain Compounds of Lead
(see rule 81)
1. Definitions.-For the purposes of this schedule
(a) "Lead compound" means any compound of lead other than galena which, when treated in the manner described below,
yields to an aqueous solution of hydrochloric acid, a quantity of soluble lead compound exceeding, when calculated as lead
monoxide, fi ve per cent. of the dry weight of the portion taken for analysis. In the case of paints and similar products and other
mixtures containing oil or fat the "dry weight" means the dry weight of the material remaining after the substance has been
thoroughly mixed and treated with suitable solvents to remove oil, fats, varnish or other media.
The method of treatment shall be as follows:-
A weighed quantity of the material which has been dried at 100°C and thoroughly mixed shall be continuously shaken
for one hour, at the common temperature with 1,000 times its weight of an aqueous solution of hydrochloric acid containing 0.25
per cent. by weight of hydrogen chloride. This solution shall thereafter be allowed to stand for one hour and then fi ltered. The
lead salt contained in the clear fi ltrate shall then be precipitated as lead sulphide and weighed as lead sulphate.
(b) "Effi cient exhaust draught" means localized ventilation eff ected by heat or mechanical means, for the removal of gas,
vapour, dust or fumes so as to prevent them (as practicable under the atmospheric conditions usually prevailing) from escaping
into the air of any place in which work is carried on. No draught shall be deemed effi cient which fails to remove smoke generated
at the point where such gas, vapour, fumes or dust originate.
(c) “Manipulation” means mixing, blending, fi lling, emptying, grinding, sieving, drying, packing, sweeping, handling, using, etc.
66
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
2. Application.-This schedule shall apply to all factories or parts of factories in which any of the following operations are
carried on:
(a) Work at a furnace where the reduction or treatment of zinc or lead ores is carried on.
(b) The manipulation, treatment or reduction of ashes containing lead, the de-silverising of lead or the melting of scrap
lead or zinc.
(c) The manufacture and manipulation of solder or alloys containing more than ten percent of lead.
(d) The manufacture of any oxide, carbonate, sulphate, chromate, acetate, nitrate, or silicate of lead.
(e) Handling or mixing of lead tetraethyl.
(f) Any other operation involving the use of a lead compound.
(g) The cleaning of workroom where any of the operations aforesaid are carried on.
3. Requirements to be observed.-No person shall be employed or permitted to work in any process involving the use of
lead compounds if the process is such that dust or fume from a lead compound is produced therein, or the persons employed
therein are liable to be splashed with any lead compound in the course of their employment unless the provisions of paragraphs
4 to 11 are complied with.
4. Exhaust draught.-Where dust, fume, gas or vapour is produced in the process, provision shall be made for removing
them by means of any effi cient exhaust draught so contrived as to operate on the dust, fume, gas or vapour as closely as
possible to the point of origin.
5. Medical facilities and records of examinations and tests.-(1) The Occupier of every factory to which the schedule
applies shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose appointment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
(3) Every employee employed in the processes referred to in paragraph 3 shall be examined by a Medical practitioner
within 15 days of his fi rst employment. Such examination shall include tests for lead in blood and urine, Aminolevulinic Acid in
urine, hemoglobin content, stippling of cells and steadiness tests. No employee shall be allowed to work after 15 days of his
fi rst employment in the factory unless certifi ed fi t for such employment by the Medical practitioner.
(4) Every employee employed in the said processes shall be re-examined by a Medical practitioner at least once in every
three calendar months. Such re-examination shall, wherever the Medical practitioner considers appropriate, include tests specifi ed
in sub-paragraph (3).
6. Food, drinks, etc., prohibited in workrooms.-No food, drink, pan and supari or tobacco shall be brought into or
consumed by any employee in any workroom or workplace wherein any process specifi ed in paragraph 2 is carried on and no
person shall remain in any such room during intervals for meals or rest.
7. Protective clothing.-Suitable protective overalls and head coverings shall be provided, maintained and kept clean by
the factory occupier and such overalls and head coverings shall be worn by the persons employed.
8. Cleanliness of workrooms, tools, etc.- The rooms in which the person’s arc employed and all tools and apparatus
used by them shall be kept in a clean state.
9. Washing facilities.-(1) The Occupier shall provide and maintain for the use of all persons employed, suitable washing
facilities consisting of
(a) a trough with a smooth impervious surface fi tted with a waste pipe without plug and of suffi cient length to allow at least
61 centimeters for every ten persons employed at any one time, and having a constant supply of clean water from taps or jets
above the trough at intervals of not more than 61 centimeters ; or
(b) atleast one wash-basin for every ten persons employed at any one time, fi tted with a waste pipe and plug and having a
constant supply of clean water, together with, in either case, a suffi cient supply of nail brushes, soap or other suitable cleansing
material and clean towels.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
67
(2) The facilities so provided shall be placed under the charge of a responsible person and shall be kept clean.
10. Mess-room or Canteen.-The occupier shall provide and maintain for the use of the persons employed suitable and
adequate arrangements for taking their meals. The arrangement shall consist of the use of a room separate from any workroom
which shall be furnished with suffi cient tables and benches and unless a canteen serving hot meals is provided, adequate means
for warming food. The room shall be adequately ventilated by the circulation of fresh air shall be placed under the charge of a
responsible person and shall be kept clean.
11. Cloak-room.-The occupier shall provide and maintain for the use of persons employed, suitable accommodation for
clothing not worn during working hours, and for the drying of wet clothing.
12. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
operations specifi ed in paragraph 2.
Sඋඐඍඌඝඔඍ VII
Generation of Gas from Dangerous Petroleum
(see rule 81)
1. Flame traps.-The plant for generation of gas from dangerous petroleum and associated piping and fi ttings shall be
fi tted with atleast two effi cient fl ame traps so designed and maintained as to prevent a fl ash back from any burner to the plant.
One of these traps shall be fi tted as close to the plant as possible. The plant and all pipes and valves shall be installed and
maintained free from leaks.
2. Generating building or room.-All plants for generation of gas from dangerous petroleum erected after the coming into
force of the provisions specifi ed in this schedule shall be erected outside the factory building proper in a separate well ventilated
building (hereinafter referred to as the "generating building"). In the case of such plant erected before the coming into force
of the provisions specifi ed in this schedule there shall be no direct communication between the room where such plants are
erected (hereinafter referred to as the "generating room"), and the remainder of the factory building. So far as practicable, all
such generating rooms shall be constructed of fi re-resisting materials.
3. Fire Extinguishers.-An effi cient means of extinguishing petrol fi res shall be maintained in an easily accessible position
near the plant for generation of gas from dangerous petroleum.
4. Plant to be approved by the Chief Inspector-cum-Facilitator.-Gas from dangerous petroleum shall not be manufactured
except in a plant for generating gas from dangerous petroleum, the design and construction of which has been approved by
the Chief Inspector-cum-Facilitator.
5. Escape of dangerous petroleum.-Eff ective steps shall be taken to prevent dangerous petroleum from escaping into
any drain or sewer.
6. Prohibition relating to smoking, etc.,-No person shall smoke or carry matches, fi re or naked light or other means of
producing a naked light or spark in the generating room or generating building or in the vicinity thereof and a warning notice in
the language understood by the majority of the employees shall he pasted in the factory prohibiting smoking and the carrying
of matches, fi re or naked light or other means of producing a naked light or spark into such room or building.
7. Access to dangerous petroleum or container.-No unauthorized person shall have access to any dangerous petroleum
or to vessel containing or having actually contained (dangerous) petroleum.
8. Electric fi ttings.-All electric fi ttings shall be of fl ame-proof construction and all electric conductors shall either be enclosed
in metal conduits or be lead sheathed.
9. Construction of doors.-All doors in generating room or generating building shall be constructed to open outwards or to
slide and no door shall be locked or obstructed or fastened in such a manner that it cannot be easily and immediately opened
from the inside while gas is being generated and any person is working in the generating room or generating building.
10. Repair of containers.-No vessel that has contained petroleum shall be repaired in a generating room or generating
building and no repairs to any such vessel shall be undertaken unless live-steam has been blown into the vessel and until the
interior is thoroughly steamed out or other equally eff ective steps have been taken to ensure that it has been rendered free
from dangerous petroleum or infl ammable vapour.
11. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work or enter in
any building in which the generation of gas from dangerous petroleum is carried on.
68
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Sඋඐඍඌඝඔඍ VIII
Cleaning, Smoothing, Roughening etc., of Articles by a Jet of Sand Metal Shot or Grit or other Abrasive Propelled
by a Blast of Compressed Air or Steam
(see rule 81)
1. Defi nitions.-For the purposes of this schedule
(a) "Blasting" means cleaning, smoothing, peening, roughening or removing of any part of the surface of any article by
the use as an abrasive of a jet of sand, metal shot, or grit or other material, propelled by a blast, of compressed air or steam.
(b) "Blast enclosures" means a chamber, barrel cabinet or any other enclosure designed for the performance of blasting
therein.
(c) “Blasting chamber" means a blasting enclosure in which any person may enter at any time in connection with any work
or otherwise.
(d) "Cleaning of castings", where done as an incidental or supplemental process in connection with the making of metal
castings, means, the freeing of the casting from adherent sand or other substance and includes the removal of dross and the
general smoothing of a casting, but does not include the free treatment.
2. Prohibition of sand blasting.-Sand or any other substance containing free silica shall not be introduced as an abrasive
into any blasting apparatus and shall not be used for blasting.
3. Precautions in connection with blasting operations.-(1) Blasting to be done in blasting enclosure: Blasting shall not be
done except in a blasting enclosure and no work other than blasting and any work immediately incidental thereto and cleaning
and repairing of the enclosure including the plants and appliances situated therein, shall be performed in a blasting enclosure.
Every door, aperture and joint of blasting enclosure, shall be kept closed and air-tight, while blasting is being done therein.
(2) Maintenance of blasting enclosure: Blasting enclosure shall always be maintained in good condition and eff ective
measures shall be taken to prevent dust escaping from such enclosures and from any apparatus connected therewith, into the
air of any room.
(3) Provision of separating apparatus: There shall be provided and maintained for and in connection with every blasting
enclosure, effi cient apparatus for separating, so far as practicable, abrasive which has been used for blasting and which is to
be used again as an abrasive, from dust or particles or other materials arising from blasting; and no such abrasive shall be
introduced into any blasting apparatus and used for blasting until it has been so separated:
Provided that this clause shall not apply, except in the case of blasting chambers, to blasting enclosures constructed
or installed before the coming into force of this Schedule, if the Chief Inspector-cum-Facilitator is of the opinion that it is not
reasonably practicable to provide such separating apparatus.
(4) Provision of ventilating plant: There shall be provided and maintained in connection with every blasting enclosure
effi cient ventilating plant to extract, by exhaust draught eff ected by mechanical means, dust produced in the enclosure. The
dust extracted and removed shall be disposed of by such method and in such a manner that it shall not escape into the air of
any room; and every other fi ltering or settling device situated in a room in which persons are employed, other than persons
attending to such bag or other fi ltering or settling device, shall be completely separated from the general air of that room in an
enclosure ventilated to the open air.
(5) Operation of ventilating plant: The ventilating plant provided for the purpose of sub- clause (4) shall be kept in continuous
operation wherever the blasting enclosure is in use whether or not blasting is actually taking place therein, and in the case of
a blasting chamber, it shall be in operation even when any person is inside the chamber for the purpose of cleaning.
(6) No person shall be required or allowed to work in blasting enclosure unless he is provided with suitable breathing
apparatus capable of continuous supply of fresh air.
(7) No process or work shall be carried on in such a manner as to cause risk of bodily injury to the persons employed.
4. Inspection and examination.-(1) Every blasting enclosure shall be examined by a qualifi ed person once in every week
and specially tested by a competent person once in every six months, in which it is used for blasting. Every blasting enclosure,
the apparatus connected therewith and the ventilating plant shall be thoroughly examined and in the case of ventilating plant,
examined by a qualifi ed person once in every month and tested by a competent person once in every six months.
(2) Particulars of the result of every such inspection, examination and test shall forthwith be entered in a register in FORM
XXV, which shall be kept in a form approved by the Chief Inspector-cum-Facilitator and shall be available for inspection by any
workman employed in, or in connection with, blasting in the factory. Any defect found on any such inspection, examination or test
shall be immediately reported by the person carrying out the inspection, examination or test to the Occupier or other appropriate
person and without prejudice to the foregoing requirements of this Schedule, shall be removed without avoidable delay.
5. Provision of protective helmets, gauntlets and overalls.- (1) There shall be provided and maintained for the use of
all persons who are employed in a blasting chamber, whether in blasting or in any work connected therewith or in cleaning such
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
69
a chamber, protective helmets of a type approved by a certifi cate of the Chief Inspector-cum-Facilitator; and every such person
shall wear the helmet provided for this use whilst he is in the chamber and shall not remove it until he is outside the chamber
(2) Each protective helmet shall carry a distinguishing mark indicating the person by whom it is intended to be used and
no person shall be allowed or required to wear a helmet not carrying his mark or a helmet which has been worn by another
person and has not since be thoroughly disinfected.
(3) Each protective helmet when in use shall be supplied with clean and not unreasonably cold air at a rate of not less
than 0.17 cubic meter per minute.
(4) Suitable gauntlets and overalls shall be provided for the use of all persons while performing blasting or assisting at
blasting and every such person shall, while so engaged, wear the gauntlet and overall provided.
6. Precautions in connection with cleaning and other work.- (1) Where any person is engaged upon cleaning of any
blasting apparatus or blasting enclosure or of any apparatus or ventilating plant connected therewith or the surroundings thereof
or upon any other work in connection with any blasting apparatus or blasting enclosure or with any apparatus or ventilating plant
connected therewith so that he is exposed to the risk of inhaling dust which has arisen from blasting, all practicable measures
shall be taken to prevent such inhalation.
(2) In connection with any cleaning operation referred to in clause 5 and the removal of dust from fi ltering or settling devices
all practicable measures shall be taken to dispose of the dust in such manner that it does not enter the air of any room. Vacuum
cleaners shall be provided and used wherever practicable for such cleaning operations.
7. Storage accommodation for protective wear.-Adequate and suitable storage accommodation for the helmets, gauntlets
and overalls required to be provided by clause 5 shall be provided outside, and conveniently near to, every blasting enclosure
and such accommodation shall be kept clean. Helmets, gauntlets and overalls when not in actual use shall be kept in this
accommodation.
8. Maintenance and cleaning of protective wear.-All helmets, gauntlets, overalls, and other protective devices or clothings
provided and worn for the purpose of this Schedule, shall be kept in good condition and so far as is reasonably practicable
shall be cleaned on every week day in which they are used. Where dust arising from the cleaning of such protective clothing
or devices is likely to be inhaled, all practicable measures shall be taken to prevent such inhalation. Vacuum cleaners shall,
wherever practicable, be used for removing dust from such clothing and compressed air shall not be used for removing dust
from any clothing.
9. Maintenance of vacuum cleaning plant.-Vacuum cleaning plant used for the purpose of this Schedule shall be properly
maintained.
10. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall,-
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator ; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
(3) Every employee employed in any of the processes to which this Schedule applies shall be examined by a Medical
practitioner within 15 days of his fi rst employment and re-examined at least once in every 12 calendar months.
11. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any operations
directly or indirectly connected with blasting.
Sඋඐඍඌඝඔඍ IX
Liming and Tanning of Raw Hides and Skins, Wet Leather Finishing and Processes Incidental thereto
(see rule 81)
1. Cautionary notices.-(1) Cautionary notices as to anthrax in the form specifi ed by the Chief Inspector-cum-Facilitator
shall be affi xed in prominent positions in the factory where they may be easily and conveniently read by the persons employed.
(2) A copy of a warning notice as to anthrax in the form specifi ed by the Chief Inspector-cum-Facilitator shall be given to
each person employed when he is engaged, and subsequently if still employed, on the fi rst day of each calendar year.
(3) Cautionary notices as to the eff ects of chrome on the skin shall be affi xed in prominent positions in every factory in which
chrome solutions are used and such notices shall be so placed as to be easily and conveniently read by the persons employed.
(4) Notices shall be affi xed in prominent places in the factory stating the position of the "First-aid" box or cupboard and the
name of the person in charge of such box or cupboard.
70
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(5) If any person employed in the factory is illiterate, eff ective steps shall be taken to explain carefully to such illiterate person
the contents of the notices specifi ed in paragraphs 1, 2, and 4 and if chrome solutions are used in the factory the contents of
the notice specifi ed in Paragraph 3.
2. Protective clothing.-The occupier shall provide and maintain in good condition the following articles of protective clothing:-
(a) water-proof foot-wear, leg coverings, aprons and gloves for persons employed in process involving contact with chrome
solutions, including the preparation of such solution;
(b) gloves and boots for persons employed in lime-yard; and
(c) protective foot-wear, aprons and gloves for persons employed in processes involving the handling of hides or skins,
other than in processes specifi ed in clauses (a) and (b):
Provided that,—
(i) the gloves, aprons, leg coverings or boots may be of rubber or leather, but the gloves and boots to be provided
under sub-clauses (a) and (b) shall be of rubber;
(ii) the gloves may not be provided to persons fl eshing by hand or employed in processes in which there is no risk of
contact with lime, sodium sulphide or other caustic liquor.
3. Precautions against dangerous fumes, gases, etc.- (1) No person shall be required or allowed to enter any chamber,
tank, vat, pit, pipe, fl ue or other confi ned space in any factory in which any gas, fume, vapour or dust is likely to be present to
such an extent as to involve risk to persons being overcome thereby, unless it is provided with a manhole of adequate size or
other eff ective means of egress.
(2) No person shall be required or allowed to enter any confi ned space as is referred to in sub-paragraph (1), until all
practicable measures have been taken to remove any gas, fume, vapour or dust, which may be present so as to bring its level
within the permissible limits and to prevent any ingress of such gas, fume, vapour or dust and unless-
(a) a certifi cate in writing has been given by a competent person, based on a test carried out by himself that the space is
reasonably free from dangerous gas, fume, vapour or dust; or
(b) such person is wearing suitable breathing apparatus and a belt securely attached to a rope the free end of which is
held by a person outside the confi ned space.
4.Ventilation.-Adequate ventilation arrangements shall be provided and maintained at all times in the process area where
dangerous or toxic or fl ammable or explosive substances could be present. These arrangements shall ensure that concentrations,
which are either harmful or could result in explosion, are not permitted to be built up in the work environment.
5. Washing facilities, mess-room and cloak-room.-There shall be provided and maintained in a cleanly state and in
good repair for the use of all persons employed
(a) a trough with a smooth impervious surface fi tted with a waste pipe without plug, and of suffi cient length to allow at least
61 centimeters for every ten persons employed at any one time, and having a constant supply of water from taps or jets above
the trough at intervals of not more than 61 centimeters ; or
(b) at least one wash-basin for every ten such persons employed at any one time, fi tted with a waste pipe and plug
and having a constant supply of water together with, in either case, a suffi cient supply of nail brushes, soap or other suitable
cleansing material, and clean towels ;
(c) a suitable mess-room, adequate for the number remaining on the premises during the meal intervals, which shall be
furnished with suffi cient tables and benches and adequate means for warming food and for boiling water.
The mess-room shall (1) be separate from any room or shed in which hides or skins are stored, treated or manipulated,
(2) be separated from the cloak-room and (3) be placed under the charge of a responsible person ;
(d) The occupier shall provide and maintain for the use of all persons employed, suitable accommodation for clothing put
off during working hours and another accommodation for protective clothing and shall also make adequate arrangements for
drying up the clothing in both the cases, if wet. The accommodation so provided shall be kept clean at all times and placed
under the charge of a responsible person.
6. Food, drinks, etc., prohibited in work-rooms.-No food, drink, pan and supari or tobacco shall be brought into or
consumed by any employee in any work room or shed in which hides or skins are stored, treated or manipulated.
7. Medical facilities and records of examination and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
71
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a);
(c) arrange for inspection of the hands of all the persons keeping in contact with the Chromium substances to be made
twice a week ; and
(d) provide and maintain and supply suitable ointment and plaster in a box readily accessible to the employees and solely
used for the purpose of keeping the ointment and the plaster.
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
8. Medical Examination by Medical offi cer.-(1) Every employee employed in any of the processes to which this Schedule
applies shall be examined by a Medical offi cer within 15 days of his fi rst employment. Such examination shall include skin test
for dermatoses and detection of anthrax bacillus from local lesion by gram stain. No employee shall be allowed to work after
15 days of his fi rst employment in the factory unless certifi ed fi t for such employment by the Medical offi cer.
(2) Every employee employed in the said process shall be re-examined by a Medical offi cer at least once in every 12
calendar months and such re-examination shall, wherever the Medical offi cer considers appropriate, include tests as specifi ed
in sub-paragraph (1).
(3) The Medical officer after examining an e m pl oy ee , shall issue a certificate of fitness in
FORM XXIII. The record of examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate
shall be kept in the custody of the Occupier of the Factory. The record of each examination carried out under subparagraphs
(1) and (2), including the nature and the results of the tests, shall also be entered by the Medical offi cer in a Health Register
in FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record
of his fi ndings in the said certifi cate and the health register. The entry of his fi ndings in those documents should also include
the period for which he considers that the said person is unfi t for work in the said processes. The person so suspended from
the process shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Certifying
Surgeon, in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) above shall be re- employed or permitted to
work in the said processes unless the Medical offi cer, after further examination, again certifi es him fi t for employment in those
processes.
Sඋඐඍඌඝඔඍ X
Painting, Powder Coating and Process Incidental thereto
(see rule 81)
1. Application.-The provisions of this schedule shall apply to all factories or parts of factories in which Painting, Powder
Coating and incidental processes is carried on.
2. Defi nitions.-For the purposes of this Schedule.-
(a) “Powder Coating”means electrostatic spray deposition of dry powder on to the surface of the substrate; and
(b) “painting” includes varnishing, lacquering and incidental processes.
3.Ventilation.-(1) Adequate ventilation arrangements shall be provided and maintained at all times in the process area
referred in paragraph (1) where dangerous or toxic or fl ammable or explosive dust, fumes and vapours could be present. These
arrangements shall ensure that concentrations, which are either harmful or could result in fi re or explosion, are not permitted
to be built up in the work environment.
(2) No person shall be required or allowed to work inside the chamber or booth unless he is provided with suitable breathing
apparatus capable of continuous supply of fresh air.
(3) No process or work shall be carried on in such a manner as to cause risk of bodily injury to the persons employed.
4. Position of spray operators.-Arrangement shall, as far as practicable, be made so as to render it unnecessary for the
person operating the spray to be in a position between a ventilating outfi t and the article being sprayed.
5. Precautions against ignition.-Wherever there is danger of fi re or explosion from accumulation of fl ammable or explosive
dust, fumes or vapours in air:-
72
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(a) all electrical apparatus shall either be excluded from the area of risk or they shall be of such construction and so installed
and maintained as to prevent the danger of their being a source of ignition;
(b) eff ective measures shall be adopted for prevention of accumulation of static charges to a dangerous extent;
(c) employees shall wear shoes without iron or steel nails or any other exposed ferrous materials which is likely to cause
sparks by friction;
(d) smoking, lighting or carrying of matches, lighters or smoking materials shall be prohibited ;
(e) transmission belts with iron fasteners shall not be used; and
(f) all other precautions as are reasonably practicable, shall be taken to prevent initiation of ignition from all other possible
sources such as open fl ames, frictional sparks overheated surfaces of machinery or plant, chemical or physical chemical reaction
and radiant heat.
6. Washing facilities.-There shall be provided and maintained in a cleanly state and in good repair for the use of all
persons employed
(a) a trough with a smooth impervious surface fi tted with a waste pipe without plug, and of suffi cient length to allow at least
61 centimeters for every ten persons employed at any one time, and having a constant supply of water from taps or jets above
the trough at intervals of not more than 61 centimeters ; or
(b) at least one wash-basin for every ten such persons employed at any one time, fi tted with a waste pipe and plug
and having a constant supply of water together with, in either case, a suffi cient supply of nail brushes, soap or other suitable
cleansing material, and clean towels
7. Food, drinks, etc., prohibited in work-rooms.-No food, drink, pan and supari or tobacco shall be brought into or
consumed by any employee in any work room or shed in which any process specifi ed in paragraph 2 is carried on and no
person shall remain in any such room during intervals for meals or rest.
8. Medical facilities and records of examination and tests.-(1) The occupier of every factory to which the schedule
applies, shall,-
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator;
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a);
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
(3) Every employee employed in any of the processes to which this Schedule applies shall be examined by a Medical
practitioner within fi fteen days of his fi rst employment. No employee shall be allowed to work after fi fteen days of his fi rst
employment in the factory unless certifi ed fi t for such employment by the Medical practitioner.
(4) Every employee employed in the said processes shall be re-examined by a Medical practitioner at least once in every
12 calendar months.
9. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in the process
area wherein painting or powder coating process is carried on.
Sඋඐඍඌඝඔඍ XI
Graphite Powdering
(see rule 81)
1. Application.-The provisions of this schedule shall apply to all factories or parts of factories in which the grinding and
sieving of graphite and the processes incidental thereto are carried on.
2. Medical certifi cates and examinations.- (1) No person shall be employed in any factory for more than fi fteen days in
the year upon any of the operations specifi ed in paragraph 1 above unless a special certifi cate of fi tness in FORM XXIII, granted
to him by a Medical Offi cer, is in the custody of the Occupier of the factory.
(2) The Inspector-cum-Facilitator may require that any person in respect of whom a certifi cate referred to in sub-paragraph
(1) has been granted shall carry with him while at work a token giving reference to such certifi cate.
(3) Every person so employed shall be medically examined by a Medical Offi cer at intervals of not more than six months
and a record of such examination shall be entered in the special certifi cate granted under sub-paragraph (1).
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
73
(4) if at any time a Medical Offi cer is of opinion that any person is no longer fi t for employment upon any of the operations
specifi ed in paragraph 1 above he shall cancel the special certifi cate of fi tness granted to that person.
(5) No person whose special certifi cate of fi tness has been can-celled shall be employed upon any of the operations
specifi ed in paragraph 1 above unless a Medical Offi cer again certifi es him to be fi t.
3. Exhaust draught.-Provisions shall be made for removing the dust produced in any of the operations specifi ed in
paragraph 1 above by means of an effi cient exhaust draught so contrived as to operate on the dust as closely to the point of
origin as possible:
Provided that where the provision of an exhaust draught is not reasonably practicable the Inspector-cum-Facilitator
may require
(a) respirators of a type approved by him to be provided and maintained in a clean and effi cient condition by the occupier
and worn by every person working under such conditions ; and
(b) the damping of fl oors, apparatus and material to prevent the raising of dust.
4. Floor and work benches.-(1) The fl oor of every room in which any person is employed upon any of the operations
specifi ed in paragraph 1 above shall be of cement or other impervious material.
(2) The top of every work-bench in every such room shall be of impervious material.
(3) The said fl oors and work-benches shall be kept clean and in good condition.
(4) The Inspector-cum-Facilitator may, by order in writing, require the said fl oors and work-benches to be kept wet in such
manner as he may deem suitable, in order to reduce dust.
5. Washing facilities.- The occupier shall provide and maintain in a clean state and in good repair for the use of persons
employed upon any of the operations specifi ed in paragraph 1 above either (a) a trough with smooth impervious surface fi tted
with a waste-pipe without plug, and of suffi cient length to allow at least 61 centimeters for every fi ve such persons employed
at any one time and having a constant supply of water, from taps or jets above the trough at intervals of not more than 61
centimeters, or (b) at least one lavatory basin for every fi ve such persons employed at any one time, fi tted with a waste pipe and
plug having a constant supply of water, together with, in either case a suffi cient supply of nail brushes, soap or other suitable
cleaning material and clean towels.
6. Food, drink, and tobacco.-No food, drink, pan and supari or tobacco shall be brought into, or consumed, in any room
in which any person is employed upon any of the operations specifi ed in paragraph 1 above.
7. Protective equipments.-Adequate protective clothing, such as over-alls in a clean condition and dust masks shall be
provided by the occupier to every person employed upon any of the operations specifi ed in paragraph 1 above.
8. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
operations specifi ed in paragraph 1.
Sඋඐඍඌඝඔඍ XII
Printing Press and Type Foundries - Certain Lead Process carried on therein
(see rule 81)
1. Defi nitions.-In these regulations - (1)'Lead material' means material containing not less than 5 Percent of lead.
(2) 'Lead process' means
(a) the melting of lead or any lead material for casting and mechanical composing;
(b) the recharging of machines with used lead material; or
(c) any other work including removal of dross from melting pots, cleaning of plungers ; and
(d) Manipulation, movement or other treatment of lead material.
(3) 'Effi cient exhaust draught' means localized ventilation eff ected by heat or mechanical means for the removal of gas,
vapour, dust or fumes so as to prevent them from escaping into the air of any place in which work is carried on. No draught
shall be deemed effi cient which fails to remove gas, vapour, fume or dust at the point where they originate.
2. Exhaust draught.-None of the following process shall be carried on except with an effi cient exhaust draught:
(a) melting lead material or slugs ;
(b) heating lead material so that vapour containing lead is given off ; or
74
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
unless carried on in such a manner as to prevent free escape of gas, vapour, fumes or dust into any place in which
work is carried on ; or
unless carried on in electrically heated and thermostatically controlled melting pots.
Such exhaust draught shall be eff ected by mechanical means and so contrived as to operate on the dust, fume, gas
or vapour given off as closely as may be at its point of origin.
3. Separation of certain processes.-Each of the following processes shall be carried on in such a manner and under
such conditions as to secure eff ectual separation from one another and from any other process:
(a) melting of lead or any lead material;
(b) casting of lead ingots ;
(c) mechanical composing.
4. Container for dross.-A suitable receptacle with tightly fi tting cover shall be provided and used for dross as it is removed
from every melting pot. Such receptacle shall be kept covered while in the work-room near the machine except when the dross
is being deposited therein.
5. Floor of workroom.-The fl oor of every work- room where lead process is carried on shall be
(a) of cement or similar material so as to be smooth and impervious to water;
(b) maintained in sound condition ; and
(c) shall be cleansed throughout daily after being thoroughly damped with water at a time when no other work is being
carried on at the place.
6. Mess room.-There shall be provided and maintained for the use of all persons employed in a lead process and remaining
on the premises during the meal intervals, a suitable mess -room which shall be furnished with suffi cient tables and benches.
7. Washing facilities.-There shall be provided and maintained in a cleanly state and in good repair for the use of all
persons employed in a lead process,
(a) a wash place with either
(i) a trough with smooth impervious surface fi tted with a waste pipe without plug, and of suffi cient length to allow at least
61 centimeters for every fi ve such persons employed at any one time and having a constant supply of water from taps or jets
above the trough at intervals of not more than 61 centimeters , or
(ii) at least one wash basin for every fi ve such persons employed at any one time, fi tted with a waste pipe and plug and
having an adequate supply of water laid on or always readily available ; and
(b) a suffi cient supply of clean towels made of suitable material renewed daily with a suffi cient supply of soap or other
suitable cleaning material.
8. Medical facilities and records of examination and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
9. Medical Examination by Medical Offi cer.-(1) Every employee employed in a lead process shall be examined by a Medical
Offi cer within 15 days of his fi rst employment. Such examination shall include tests for lead in urine and blood, Aminolevulinic
Acid in urine, hemoglobin, stippling of cells and steadiness tests. No employee shall be allowed to work after 15 days of his
fi rst employment in the factory unless certifi ed fi t for such employment by the Medical Offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical Offi cer at least once in every six
calendar months. Such re- examination shall, wherever the Medical Offi cer considers appropriate, include tests as specifi ed in
sub-paragraph (1).
(3) The Medical Officer after examining an employee, shall issue certificate of fitness in FORM XXIII. The record
of examination and re-examinations carried out shall be entered in the Certificate and the Certificate shall be kept in
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
75
the custody of the Occupier of the Factory. The record of each examination carried out under sub- paragraphs (I) and
(2), including the nature and the results of the tests, shall also be entered by the Medical Offi cer in a Health Register in
FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in the said certifi cate and the health register. The entry of his fi ndings in those documents should include the period
for which he considers that the said person is unfi t for work in the said processes. The person so suspended from the process
shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer, in which
case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) above shall be re- employed or permitted
to work in the said process unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those
processes.
10. Food, drinks, etc., prohibited in work rooms.-No food, drink, pan and supari or tobacco shall be consumed or brought
by any employee into any work-room in which any lead process is carried on.
11. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any lead
process.
Sඋඐඍඌඝඔඍ XIII
Cashew-Nut Processing
(see rule 81)
1. Application.-The provisions of this schedule shall apply to all factories in which roasting, scrubbing or shelling of cashew-
nuts or extracting oil from cashew- nuts or cashew-nuts shells is carried on.
2. Protective clothing and equipment.-The occupier shall provide and maintain --
(i) for the use of all persons employed in roasting or scrubbing of cashew-nuts or extracting oil from cashew-nuts or
cashew- nuts shells
(a) suitable rubber or washable leather gloves,
(b) suitable impervious aprons with sleeves to cover the body down to the knees and shoulders, and
(c) suitable foot-wear to aff ord protection to the feet and legs against cashew-nut oil ;
(ii) for the employees employed in cashew- nut shelling, either,
(a) protective ointment containing 10 per cent of shellac, 55 percent of alcohol, 10 per cent. of sodium perborate, 5 percent
of carbitol and 20 percent of talc, or
(b) a suffi cient quantity of kaolin and coconut oil ; and
(iii) any other material or equipment which the Chief Inspector-cum-Facilitator may deem to be necessary for the
protection of the employees.
3. Use of protective clothing and equipment.-Every person employed in the processes specifi ed in paragraph 1, shall
make use of the protective clothing and equipment supplied and arrangement shall be made by the occupier to supervise their
maintenance and cleanliness.
4. Disposal of shells, ashes or oil of cashew-nut.-(i) Shells, ashes or oil of cashew-nut shall not be stored in any room
in which employees are employed and shall be removed atleast twice a day to any pit or enclosed place in the case of shells
and ashes and to closed containers kept in a separate room in the case of oil.
(ii) No employee shall be allowed to handle shells or oil of cashew-nut without using the protective measures provided
in paragraph 3.
5. Floors of work-rooms.-The fl oor of every work-room in which the processes specifi ed in paragraph 1 are carried on
shall be of a hard material so as to be smooth and impervious and of even surface and shall be cleaned daily ; and spillage of
any cashew- nut oil in any work-room shall be washed with soap and cleaned immediately.
6. Seating accommodation.-Employees engaged in shelling of cashew-nuts shall be provided with adequate seats of
work benches which shall be cleaned daily.
76
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
7. Mess-room.-(a) There shall be provided and maintained for the use of all persons employed in the processes specifi ed
in paragraph 1, a suitable rest room furnished with a suffi cient number of tables and chairs or benches ;
(b) Separate lockers shall be provided where food, etc., shall be stored by employees before it is consumed in the rest room.
8. Food, drinks, etc., prohibited in work-rooms.-No food, drink, pan, supari or tobacco shall be brought or consumed
by any employee in any room in which the processes specifi ed is paragraph 1 are carried out and no person shall remain in
any such room during intervals for meals or rest.
9. Washing facilities.-Where roasting, scrubbing and shelling of cashew- nuts or extracting oil from cashew-nuts or cashew-
nuts shells is carried on, there shall be provided and maintained, in clean and good repair, washing facilities, at the scale of one
tap or stand pipe for every ten employees the taps or stand pipes being spaced not less than 4 feet apart and also a suffi cient
supply of soap, coconut oil, nail brushes and towels.
10. Time allowed for washing.-Before each meal and before the end of the day's work at least ten minutes, in addition
to the regular meal times, shall be allowed to any person employed in the process specifi ed in paragraph 1, for the purpose
of washing.
11. Smoke or gas produced by roasting cashew-nuts.-Where smoke or gas is produced in the operation of roasting,
provision shall be made for removing the smoke or gas through a chimney of suffi cient height and capacity or by such other
arrangements as may be necessary to prevent the gas or smoke from escaping into the air or any place in which employees
are employed.
12. Storage of protective equipment.-A suitable room or a portion of the factory suitably partitioned off , shall be provided
exclusively for the storage of all the protective equipment supplied to the employees and no such equipment shall be stored in
any place other than the room or place so provided.
13. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed Medical Practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the Medical Practitioner all the necessary facilities for the purpose referred to in
clause (a).
(2) The said Medical Practitioner shall inspect daily the hands and feet of all the persons employed in the process specifi ed
in paragraph 1.
(3) The record of such examinations carried out by the Medical Practitioner shall be maintained in a separate register
approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(4) The fi rst-aid box maintained shall also contain Burrough's Solution (1:20) and aqueous solution of tannic acid (10%)
for treatment of cases of dermatitis.
14. Medical Examination by Medical Offi cer.-(1) Every employee employed in the processes specifi ed in paragraph (1)
shall be examined by a Medical Offi cer within 15 days of his fi rst employment. Such examinations shall include skin test for
dermatitis and no employee shall be allowed to work after 15 days of his fi rst employment in the factory unless certifi ed fi t for
such employment by the Medical Offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical Offi cer at least once in every three
calendar months. Such examinations shall, wherever the Medical Offi cer considers appropriate, include asking test for dermatitis.
(3) The Medical Offi cer after examining anemployee, shall issue a certifi cate of fi tness in FORM XXIII. The record
of examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate shall be kept in the
custody of the Occupier of the Factory. The record of each examination carried out under sub-paragraphs (1) and (2),
including the nature and the results of these tests, shall also be entered by the Medical Offi cer in a Health Register in
FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of employee, he shall make a record of his
fi ndings in the said certifi cate and the Health Register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t to work in the said processes. The person so suspended from the
process shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer,
in which case the person aff ected shall be suitably rehabilitated.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
77
(6) No person who has been found unfi t to work as said in sub-paragraph (5) shall be re-employed or permitted to work in
the said processes unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those processes.
15. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
processes specifi ed in paragraph 1 except in shelling of roasted cashew-nuts.
Sඋඐඍඌඝඔඍ XIV
Dyeing, Stenciling, Printing and Incidental Processes
(see rule 81)
1. Application.-These provisions shall apply to any factory or such parts of any factory in which dyeing, stenciling, printing
and incidental processes is carried on.
2. Ventilation.-(1) Adequate ventilation arrangements shall be provided and maintained at all times in the process area
referred in clause (1) where dangerous or toxic or fl ammable or explosive dust, fumes and vapours could be present. These
arrangements shall ensure that concentrations, which are either harmful or could result in fi re or explosion, are not permitted
to be built up in the work environment.
(2) No process or work shall be carried on in such a manner as to cause risk of bodily injury to the persons employed.
3.Protective measures.-(1)The occupier shall provide free of cost and maintain in a good condition for use of all persons
engaged in the operations specifi ed in clause 1;
(a) suitable rubber gloves of durable quality for both hands;
(b) rubber boots of durable quality for both legs ;
(c) goggles, apron and;
(d) any other material or appliance which in the opinion of the Chief Inspector-cum-Facilitator shall be necessary for the
protection of employees.
(2) All persons engaged in any of the operations specifi ed in clause 1, shall while at work in those processes, make use
of the materials and appliances provided under sub-clause (1).
4. Precautions against ignition.-Wherever there is danger of fi re or explosion from accumulation of fl ammable or explosive
dust, fumes or vapours in air:-
(a) all electrical apparatus shall either be excluded from the area of risk or they shall be of such construction and so installed
and maintained as to prevent the danger of there being a source of ignition;
(b) eff ective measures shall be adopted for prevention of accumulation of static charges to a dangerous extent;
(c) Employees shall wear shoes without iron or steel nails or any other exposed ferrous materials which is likely to cause
sparks by friction;
(d) smoking, lighting or carrying of matches, lighters or smoking materials shall be prohibited ;
(e) transmission belts with iron fasteners shall not be used; and
(f) all other precautions as are reasonably practicable, shall be taken to prevent initiation of ignition from all other possible
sources such as open fl ames, frictional sparks overheated surfaces of machinery or plant, chemical or physical chemical reaction
and radiant heat.
5. Food and drink.-No food or drink shall be brought into or consumed in, in any room in which any of the operations
specifi ed in clause 1 is carried on.
6. Floor of work-rooms.-The fl oor of every room in which any of the operations specifi ed in clause 1 is carried on shall be
(a) of cement or similar material so as to be smooth and impervious to water ;
(b) maintained in sound condition; and
(c) provided with suitable and adequate arrangement for drainage.
7. Washing facilities.-(i) The occupier shall provide and maintain for the use of all persons employed in operations specifi ed
in clause 1, suitable washing facilities consisting of :
(a) a masonry or steel water tank capable of holding suffi cient water and having taps at the rate of one tap for every ten
persons employed at any one time, the fl oor around the tank and below the taps being cement plastered and maintained in
78
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
sound and clean condition and suitable and adequate arrangements for drainage being provided around the tanks and the taps ;
(b) suffi cient supply of nail brushes, non-irritable soap or other suitable cleansing materials and clean towels.
(ii) The facilities so provided shall be placed under the charge of a responsible person and shall be kept clean.
(iii) The following method shall be adopted in removing dye from the hands of employees and the occupier shall make
readily available in the premises of the factory all the chemicals required for the purpose in the specifi ed proportion:
(a) wash with sulphonated oil followed by water ;
(b) wash in 1 to 2000 solution of potassium permanganate;
(c) wash in two per cent. solution of sodium hydrosulphite or in two percent solution of sodium bisulphite;
(d) wash in water; and
(e) application of lanolim cream.
Note : No person shall be allowed to use turpentine, petroleum, distillates, bleaching powder and other bleaches for
removing dirt and dye from his hands.
8. Medical examination.-(1) Every person employed in any of the operations specifi ed in clause 1 shall be medically
examined by a Medical Offi cer within fi fteen days of his fi rst employment in such operations and thereafter shall be examined
by the Medical Offi cer at intervals of not more than twelve months and a record of such examinations shall be entered by the
Medical Offi cer in the Health Register in FORM XXIV.
(2) A Health Register in FORM XXIV containing the names of all persons employed in the operations specifi ed in clause
1 shall be kept.
(3) No person after suspension shall be employed unless the Medical Offi cer after re-examination again certifi es him to
be fi t for employment.
Explanation: 'Suspension' means suspension from employment in any of the operations specifi ed in clause 1 by written
certifi cate in the Health Register signed by the Medical Offi cer who shall have power to suspend any person employed in any
such operation.
9. Dermatitis.-(i) The occupier shall make arrangements to give suitable jobs to employees aff ected by chronic dermatitis;
(ii) The occupier shall notify to the Medical Offi cer all cases of dermatitis.
10. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
operations specifi ed in clause 1.
Sඋඐඍඌඝඔඍ XV
Pottery
(see rule 81)
1. Defi nitions.-For the purposes of this Schedule
(a) 'pottery' includes earthenware, stoneware, porcelain, china tiles and any other articles made from clay or from a mixture
containing clay, any other materials such as quartz, fl int, feldspar and gypsum.
(b) 'effi cient exhaust draught' means localized ventilation aff ected by mechanical or other means, for the removal of dust
or fume so as to prevent it from escaping into the air or any place in which work is carried on. No draught shall be deemed
effi cient which fails to remove eff ectively dust or fume generated at the point where dust or fume originates;
(c) 'fettling’ includes scalloping, towing, sand papering, sand sticking, brushing or any other process of cleaning of pottery-
ware in which dust is given off ;
(d) ‘leadless glaze' mean a glaze which does not contain more than one percent of its dry weight of a lead compound
calculated as lead monoxide ;
(e) 'low solubility glaze' means a glaze which does not yield to dilute hydrochloric add more than fi ve per cent. of its dry
weight of a soluble lead compound calculated as lead monoxide when determined in the manner described below: —
A weighed quantity of the material which has been dried at 100°C and thoroughly mixed shall be continuously shaken
for one hour at the common temperature with 1,000 times its weight of an aqueous solution of hydrochloric acid containing 0.25
per cent. by weight of hydrogen chloride. This solution shall thereafter be allowed to stand for one hour and then fi ltered. The
lead salt contained in the clear fi ltrate shall then be precipitated as lead sulphide and weighed as lead sulphate;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
79
(f) 'ground or powdered fl int or quartz' does not include natural sands ;
(g) 'potter's shop' includes all places where pottery is fi rmed by pressing or by any other process and all places where
shaping, fettling or other treatment of pottery articles prior to placing for the biscuit fi re is carried on.
2. Effi cient exhaust draught.-The following processes shall not be carried on without the use of an effi cient exhaust draught:
(i) All processes involving the manipulation or use of a dry and unfritted lead compound;
(ii) The fettling operations of any kind, whether on green ware or biscuit, provided that this shall not apply to the wet
fettling, and to the occasional fi nishing of pottery articles without the aid of mechanical power;
(iii) The sifting of clay dust or any other material for making tiles or other articles by pressure, except where
(a) this is done in a machine so enclosed as to eff ectively prevent the escape of dust ; or
(b) the material to be sifted is so damp that no dust can be given off ;
(iv) The pressing of tiles from clay dust, an exhaust opening being connected with each press ; this clause shall also apply
to the pressing from clay dust of articles other than tiles, unless the material is so damp that no dust is given off ;
(v) (a) The fettling of tiles made from clay dust, by pressure. except where the fettling is done wholly on, or with, damp
material;
(b) The fettling of other articles made from clay dust, unless the material is so damp that no dust is given off ;
(vi) The process of loading and unloading of saggars, where handling and manipulation of ground and powdered fl int,
quart, alumina or other materials are involved ;
(vii) The brushing of earthenware biscuit, unless the process is carried on in a room provided with effi cient general
mechanical ventilation or other ventilation which is certifi ed by the Inspector-cum-Facilitator as adequate, having regard to all
the circumstances of the case ;
(viii) Fettling of biscuit ware which has been fi red in powdered fl int or quartz except where this is done in machines
so enclosed as to eff ectively prevent the escape of dust;
(ix) Ware cleaning after the application of glaze by dipping or other process;
(x) Crushing and dry grinding of materials for pottery bodies and saggars, unless carried on in machines so enclosed
as to eff ectively prevent the escape of dust or is so damp that no dust can be given off ;
(xi) Sieving or manipulation of powdered fl int, quartz, day grog or mixture of these materials unless it is so damp that
no dust can be given off ;
(xii) Grinding of tiles on a power- driven wheel unless an effi cient water spray is used on the wheel ;
(xiii) Lifting and conveying of materials by elevators and conveyors unless they are eff ectively enclosed and so arranged
as to prevent escape of dust into the air in or near any place in which persons are employed ;
(xiv) The preparation or weighing out of fl ow material, awning of dry colours, colour dusting and colour blowing;
(xv) Mould making, unless the bins or similar receptacles are used for holding plaster of paris and provided with
suitable covers;
(xvi) The manipulation of calcined materials unless the material has been made and remain so wet that no dust is
given off .
3. Certain processes to be carried on so as to secure eff ective separation from one another.-Each of the following
processes shall be carried on in such a manner and under such conditions so as to secure eff ectual separation from one
another, and from wet processes:
(a) Crushing and by grinding or sieving of materials, fettling, pressing of tiles, drying clay and green ware, loading and
unloading of saggars; and
(b) all processes involving the use of a dry lead compound.
4. Restriction on the use of glaze.-No glaze which is not a leadless glaze or a low solubility glaze shall be used in a
factory in which pottery is manufactured.
5. Potter's wheel.-The potter's wheel (Jolly and Jiggar) shall be provided with screens or so constructed as to prevent clay
scrapings being thrown off beyond the wheel.
80
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
6. Prevention of dust.-(1) All practical measures shall be taken by damping or otherwise to prevent dust arising during
cleaning of fl oors.
(2) Damp saw dust or other suitable materials shall be used to render the moist method eff ective in preventing dust rising
into the air during the cleaning process which shall be carried out after work has ceased.
7. Floors.-The fl oors of potters' shops, slip houses, dipping houses and ware cleaning rooms shall be hard, smooth and
impervious and shall be thoroughly cleaned daily by a moist method by an adult male.
8. Medical facilities and records of examinations and tests.-(1) The occupier of every factory in which manufacture of
pottery is carried on, shall --
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
9. Medical Examination by Medical Offi cer.-(1) Every employee employed in any process mentioned under paragraph 2,
shall be examined by a Medical Offi cer within 15 days of his fi rst employment. Such examination shall include tests for lead in
urine and blood, ALA in urine, hemoglobin content, stippling of cells and pulmonary function test and chest X-ray for employees
engaged in processes mentioned in clauses (i) and (xiv) of paragraph 2 and pulmonary function tests and chest X-rays for the
others. No employee shall be allowed to work after 15 days of his fi rst employment in the factory unless certifi ed fi t for such
employment by the Medical Offi cer.
(2) All persons employed in any of the processes included under sub-paragraph 2 (i) and (xiv) shall be examined by a
Medical Offi cer once in every three calendar months. Those employed in any other processes mentioned in the remaining sub-
paragraphs of paragraph 2 shall be examined by a Medical Offi cer once in every twelve calendar months. Such examinations
in respect of all the employees shall include all the tests as specifi ed in sub-paragraph (1) except chest X-ray which will be
once in three years
(3) The Medical Offi cer, after examining an employee, shall issue certifi cate of fi tness in FORM XXIII. The record of
examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate shall be kept in the custody
of the Occupier of the Factory.
The record of each examination carried out under sub-paragraphs (1) and (2), including the nature and the results of
the tests, shall also be entered by the Medical Offi cer in a Health Register in FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in the said certifi cate and the health register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t for work in the said processes. The person so suspended from the
process, shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) above shall be re-employed or permitted to
work in the said processes unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those
processes.
10. Protective equipment.-(1) The occupier shall provide and maintain suitable overalls and head coverings for all persons
employed in any process specifi ed in paragraph 2.
(2) The occupier shall provide and maintain suitable aprons of water-proof or similar material, which can be sponged daily
for the use of the dippers, dippers' assistants, throwers, jolly employees, casters, mould makers and fi lter press and pug mill
employees.
(3) Aprons provided in pursuance of sub- paragraph (2) shall be thoroughly cleaned daily by the wearers by sponging or
other wet process. All overalls and head coverings shall be washed, cleaned and mended atleast once a week and the occupier
shall provide facilities for such washing, cleaning and mending.
(4) No person shall be allowed to work in emptying sacks of dusty materials, weighing out and mixing of dusty materials
and charging of ball mills and blungers without wearing a suitable and effi cient dust respirator.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
81
11. Washing facilities.-The occupier shall provide and maintain, in a cleanly state and in good repair for the use of all
persons employed in any of the processes specifi ed in paragraph 2 a wash place under cover with --
(a) either a trough with smooth impervious surface fi tted with a waste pipe, without plug, and of suffi cient length to allow
atleast 60 centimeters for every fi ve such persons employed at any one time, and having a constant supply of clean water from
taps or jets above the trough at intervals of not more than 60 centimeter ; or
atleast one tap or stand pipe for every fi ve such persons employed at any one time, and having a constant supply of clean
water, the tap or stand pipe being spaced not less than 1.22 meters apart ; and
(b) a suffi cient supply of clean towels made of suitable materials changed daily, with suffi cient supply of nail brushes and soap.
12. Time allowed for washing.- Before each meal and before the end of the day's work at least ten minutes, in addition to
the regular meal times, shall be allowed for washing to each person employed in any of the processes specifi ed in paragraph 2.
13. Mess-room.-(1) There shall be provided and maintained for use of all persons remaining within the premises during
the rest intervals, a suitable and an adequate mess room providing accommodation at the rate of 0.93 square meters per head
and furnished with the following, namely:
(i) a suffi cient number of tables and chairs or benches with back rests ;
(ii) arrangements for washing utensils;
(iii) adequate means for warming food ; and
(iv) adequate quantity of drinking water.
(2) The room shall be adequately ventilated by the circulation of fresh air and placed under the charge of a responsible
person and shall be kept clean.
14. Food drinks, etc., prohibited in work- rooms.-No food, drink, pan and supari or tobacco shall be brought into, or
consumed by any employee in any work-room in which any process specifi ed in paragraph 2 is carried on and no person shall
remain in any such room during intervals for meals or rest.
15. Cloak-room, etc.- There shall be provided and maintained for the use of all persons employed in any process specifi ed
in paragraph 2
(a) a cloak-room for clothing put off during working hours and such accommodation shall be separate from any mess
room; and
(b) separate and suitable arrangements for the storage of protective equipment provided under paragraph 10.
16. Savings.-Nothing contained in this Schedule shall apply to a factory in which any of the following articles, but no other
article of pottery are made:
(a) unglazed or salt glazed bricks and tiles ; and
(b) Architectural terra-cotta made from plastic clay and either unglazed or glazed with leadless glaze only.
17. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
operations specifi ed in paragraph 2 are carried on.
Sඋඐඍඌඝඔඍ XVI
Chemical Works
(see rule 81)
PART I
1. Application.-This schedule shall apply to all manufacture and processes incidental thereto carried on in chemical works.
2. Defi nition.-For the purpose of this Schedule
(a) "chemical works" means any factory or such parts of any factory as are listed in Appendix 'A' to this schedule;
(b) "effi cient exhaust draught" means localized ventilation eff ected by mechanical or other means for the removal of gas,
vapour, fume or dust to prevent it from escaping into the air of any place in which work is carried on;
(c) "bleaching powder" means the bleaching powder commonly called chloride of lime ;
(d) "chlorate" means chlorate or perchlorate;
82
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(e) "caustic" means hydroxide of potassium or sodium;
(f) "chrome process" means the manufacture of chromate or bi-chromate of potassium or sodium, or the manipulation,
movement or other treatment of these substances;
(g) "nitro or amino process" means the manufacture of nitro or amino derivatives of phenol and of benzene or its homologues
and the making of explosives with the use of any of these substances;
(h) the term 'permit to work' system means the compliance with the procedures laid down under paragraph 20 of Part II ;
(i) "toxic substances" means all those substances which when they enter into the human body, through inhalation or
ingestion or absorption through skin in suffi cient quantities cause fatality or exert serious affl iction of health or chronic harmful
eff ects on the health of persons exposed to it due to its inherent chemical or biological eff ects in respect of substances whose
TLV is specifi ed in rule 97, exceeding the concentration specifi ed therein would make the substance toxic ;
(j) "emergency" means a situation or condition leading to a circumstance or set of circumstances in which there is danger
to the life or health of persons or which could result in big fi re or explosion or pollution to the work and outside environment,
aff ecting the employees or neighborhood in a serious manner, demanding immediate action;
(k) "dangerous chemical reactions" means high speed reactions, run-away reactions, delayed reactions, etc., and are
characterized by evolution of large quantities of heat, intense release of toxic or fl ammable gases or vapors, sudden pressure
build-up, etc;
(l) "manipulation" means mixing, blending, fi lling, emptying, grinding, sieving, drying, packing, sweeping, handling, using, etc. ;
(m) "approved personal protective equipment" means items of personal protective equipment conforming to the relevant
BIS specifi cations or in the absence of it, personal protective equipment approved by the Chief Inspector-cum-Facilitator;
(n) "appropriate personal protective equipment" means that when the protective equipment is used by the employee, he
shall have no risk to his life or health or body ; and
(o) "confi ned space" means any space by reason of its construction as well as in relation to the nature of the work carried
therein and where hazards to the persons entering into or working inside exist or are likely to develop during working.
PART II
General Requirements
Applying to all the works in Appendix ‘A’
1. House keeping.-(1) Any spillage of materials shall be cleaned up before further processing.
(2) Floors, platforms, stairways, passages and gangways shall be kept free of any obstructions.
(3) There shall be provided easy means of access to all parts of the plant to facilitate cleaning.
2. Improper use of chemicals.-No chemicals or solvents or empty containers containing residual chemicals, solvents or
vapours shall be permitted to be used by employees for any purposes other than in the processes for which they are supplied.
3. Prohibition on the use of food, etc.,.-No food, drink, tobacco, pan or any edible item shall be stored or heated or
consumed on or near any part of the plant or equipment.
4. Cautionary notices and instructions.- (1) Cautionary notices in a language understood by the majority of employees
shall be prominently displayed in all hazardous areas drawing the attention of all employees about the hazards to health,
hazards involving fi re and explosion and any other hazard such as consequences of testing of material or substances used in
the process or using any contaminated container for drinking or eating, to which the employees' attention should be drawn for
ensuring their safety and health.
(2) In addition to the above cautionary notice, arrangement shall be made to instruct and educate all the employees
including illiterate employees about the hazards in the process including the specifi c hazards to which they may be exposed to,
in the normal course of their work. Such instructions and education should also deal with the hazards involved in unauthorized
and unsafe practices including the properties of substances used in the process under normal conditions as well as abnormal
conditions and the precautions to be observed against each and every hazard. Further, an undertaking from the employees
shall be obtained within one month of their employment, to the eff ect that they have read the contents of the cautionary notices
and instructions, understood them and would abide by them. The training and instructions to all employees and all supervisory
personnel shall include the signifi cance of diff erent types of symbols and colors used on the labels struck or painted on the
various types of containers and pipelines.
5. Evaluation and provisions of safeguards before the commencement of process.-(1) Before commencing any
process or any experimental work, or any new manufacture covered under Appendix 'A', the occupier shall take all possible
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
83
steps to ascertain defi nitely all the hazards involved both from the actual operations and the chemical reactions including the
dangerous chemical reactions. The properties of the raw materials used, the fi nal products to be made, and any by-products
derived during manufacture, shall be carefully studied and provisions shall be made for dealing with any hazards including eff ects
on employees, which may occur during manufacture.
(2) Information in writing giving details of the process, its hazards and the steps taken or proposed to be taken from the design
stage to disposal stage for ensuring the safety as in sub-paragraph (1) above should be sent to the Chief Inspector-cum-Facilitator
at the earliest but in no case less than 15 days before commencing manufacture, handling, or storage of any of items covered under
Appendix 'A' whether on experimental basis, or as pilot plant or as trial production, or as large-scale manufacture.
(3) The design, construction, installation, operation, maintenance and disposal of the buildings, plant and facilities shall
take into consideration eff ective safeguards against all the safety and health hazards so evaluated.
(4) The requirements under the sub-paragraphs (1) to (3) shall not ad in lieu of or in derogation to, any other provisions
contained in any Act governing the work.
6. Authorised entry.-Authorised persons only shall be permitted to enter any section of the factory or plant where any
dangerous operations or processes are being carried on or where dangerous chemical reactions are taking place or where
hazardous chemicals are stored.
7. Examination of instruments and safety devices.-(1) All instruments and safety devices used in the process shall be
tested before taking into use and after carrying out any repair to them and examined once in a month, by a qualifi ed person and
once in every six months, by a competent person. Records of such tests and examinations shall be maintained in a register.
(2) All instruments and safety devices used in the process shall be operated daily or as often as it is necessary, to ensure
its eff ective and effi cient working at all times.
8. Electrical Installations.-All electrical installations used in the process covered in Appendix 'A' shall be of an appropriate
type to ensure safety against the hazard prevalent in that area such as suitability against dust, dampness, corrosion, fl ammability
and explosion, etc., and shall conform to the relevant ISI specifi cations governing their construction and use for that area.
9. Handling and storage of chemicals.-(1) The containers for handling and storage of chemicals shall be of adequate
strength taking into consideration the hazardous nature of the contents. They shall also be provided with adequate labeling
and colour coding arrangements to enable identifi cation of the containers and their contents indicating the hazards and safe
handling methods and shall conform to the respective BIS standards. The instructions given in the label shall be strictly adhered
to. Damaged containers shall be handled only under supervision of a knowledgeable and responsible person and spillage shall
be rendered innocuous in a safe manner using appropriate means.
(2) The arrangements for the storage of chemicals including charging of chemicals in reaction vessels and containers shall
be such as to prevent any risk of fi re or explosion or formation of toxic concentration of substances above the limits specifi ed
in rule 97.
(3) Without prejudice to the generality of the requirements in sub-paragraph (2) above, the arrangements shall have suitable
ventilation facilities and shall enable the maintenance of safe levels in vessels and containers. Such arrangements shall also
take into consideration, the type of fl ooring and the capacity of fl ooring and the compatibility requirements of substances with
other chemicals stored nearby.
(4) (a) Storage of chemicals and intermediate products, which are highly unstable or reactive or explosive shall be limited
to the quantities required for two months use.
(b) Whenever the quantities laid down in the above clause (a) are to be exceeded, the permission of the Chief Inspector-
cum-Facilitator shall be obtained.
(c) Notwithstanding anything contained in clauses (a) and (b) above, the Chief Inspector-cum-Facilitator may direct any
factory carrying out processes covered in Appendix 'A' to further limit the storage of hazardous substances to quantities less
than two months on considerations of safety.
(5) Standby arrangements equal to the biggest container shall always be available to transfer the toxic substances quickly
into the standby storage facility if any defect develops in any of the containers resulting in the release of toxic substances.
(6) Any storage facility constructed using non-metallic material such as Fiber glass Reinforced Plastics (FRP), all glass
vessels, etc., shall have adequate strength to withstand the stress, if any, exerted by the contents and shall be properly anchored.
Working platforms, access ladders, pipe lines, etc., used in such storage facility shall not have any support on the structure of
the storage facility and shall be independently supported.
10. Facility for isolation.-The plant and equipment shall be so constructed and maintained as to enable quick isolation
of plant or part of plant or equipment, with appropriate indication. One copy of the layout plan indicating the isolation facilities
shall always be available with the security personnel, the maintenance and the Health and Safety personnel and these isolation
facilities shall be checked for its eff ectiveness once in a month.
84
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
11. Personal protective equipment.-(1) All employees exposed to the hazards in the processes covered by this schedule
shall be provided with appropriate and approved type of personal protective equipment. Such equipment shall be in a clean,
sterile and hygienic condition before issue.
(2) The occupier shall arrange to inform, educate and supervise all the employees in the use of personal protective
equipment while carrying out the job.
(3) As regards any doubt regarding the appropriateness of any personal protective equipment, the decision of the Chief
Inspector-cum-Facilitator will be fi nal.
12. Alarm systems.-(1) Suitable alarm and eff ective alarm systems giving audible and visible indications, shall be installed at
the control room as well as in all strategic locations where process control arrangements are available so as to enable corrective
action to be taken before the operational parameters exceed the predetermined safe levels or lead to conditions conducive for
an outbreak of fi re or explosion to occur. Such alarm systems shall be checked daily and tested every month at least once to
ensure its performance effi ciency at all times.
(2) The Chief Inspector-cum-Facilitator may direct such systems to be installed in case of plants or processes where toxic
materials are being used and spillage or leakage of which may cause widespread poisoning in or around the plant.
13. Control of escape of substances into the work atmosphere.-(1) Eff ective arrangements such as enclosure, or by-
pass or effi cient exhaust draught, maintenance of negative pressure, etc., shall be provided in all plants, containers, vessels,
sewers, drains, fl ues, ducts, culverts and buried pipes and equipments, to control the escape and spread of substances which
are likely to give rise to fi re or explosion or toxic hazards during normal working and in the event of accident or emergency.
(2) In the event of the failure of the arrangements for control resulting in the escape of substances in the work atmosphere
immediate steps shall be taken to control the process in such a manner, that further escape is brought down to the safe level.
(3) The substances that would have escaped into the work atmosphere before taking immediate steps as required in sub-
paragraph (2), shall be rendered innocuous by diluting with air or water or any other suitable agent or by suitably treating the
substances.
(4) The level of concentration of toxic substances in the work atmosphere shall be monitored by suitable devices and shall
not exceed the permissible levels specifi ed in rule 97.
14. Control of dangerous chemical reactions.-Suitable provisions, such as automatic and or remote control arrangements,
shall be made for controlling the eff ects of "dangerous chemical reactions". In the event of failure of control arrangements
automatic fl ooding or blanketing or other eff ective arrangements shall come into operation.
15. Testing, examination, repair and maintenance of plant and equipment.-(1) All parts of plant, equipment and
machinery used in the process which in the likely event of their failure may give rise to an emergent situation shall be tested by
a competent person before commencing process and retested at an interval of two years or after carrying out repairs to it. The
competent person shall identify the parts of the plant, equipment and machinery required to be tested as aforesaid and evolve
a suitable testing procedures. In carrying out the test as mentioned above in respect of pressure vessels or reaction vessels
the following precautions shall be observed, namely:
(a) before the test is carried out, each vessel shall be thoroughly cleaned and examined externally, and as far as practicable,
internally also for surface defects, corrosion and foreign matter. During the process of cleaning and removal of sludge, if any,
all due precautions shall be taken against fi re or explosion, if such sludge is of pyrophoric nature or contains spontaneously
combustible chemicals;
(b) as soon as the test is completed, the vessel shall be thoroughly dried internally and shall be clearly stamped with the
marks and fi gures indicating the person by whom testing has been done and the date of test ; and
(c) any vessel which fails to pass the test or which for any other reason is found to be unsafe for use shall be destroyed
or rendered unusable under intimation to the Chief Inspector-cum-Facilitator.
(2) All parts of plant, equipment, machinery which in the likely event of failure may give rise to an emergent situation shall
be examined once in a month by a qualifi ed person and tested by a competent person once in every six months.
(3) Records of testing and examination referred to in paragraphs (1) and (2) shall be maintained as long as that part of
the plant, equipment and machinery are in use.
(4) All repair work including alteration, modifi cation and addition to be carried out to the plant, equipment and machinery
shall be done under the supervision of a qualifi ed person who shall evolve a procedure to ensure safety and health of persons
doing the work. When repairs or modifi cation is done on pipelines and joints are required to be welded, but welding of joints
shall be preferred. Wherever necessary, the qualifi ed person shall regulate the aforesaid work through a 'permit to work system'.
(5) No machinery, plant or equipment shall be operated or maintained in such a manner as to cause risk of bodily injury.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
85
16. Staging.-(1) All staging that is erected for the purpose of maintenance work or repair work or for work connected
with entry into confi ned spaces and used in the processes included in Appendix 'A shall be stable, rigid and constructed out of
substantial material of adequate strength. Such staging shall conform to the respective Indian Standard Specifi cations.
(2) Staging shall not be erected over any closed or open vessel unless the vessel is so constructed and ventilated to
prevent exposure of persons working on the stages.
(3) All the staging constructed for the purpose of this paragraph shall have appropriate access which are safe and shall
be fi tted with proper hand rails to a height of one meter and toe board.
17. Seating arrangements.-The seating arrangements provided for the operating personnel working in processes covered
in Appendix 'A' shall be located in a safe manner as to prevent the risk of exposure to toxic, fl ammable and explosive substances
evolved in the work environment in the course of manufacture or repair or maintenance, either due to failure of plant and
equipment or due to the substances which are under pressure, escaping into the atmosphere.
18. Entry into or work in confi ned space.-(1) The occupier of every factory to which the provision of this schedule apply,
shall ensure the observance of the following precautions before permitting any person to enter or work inside the confi ned spaces:
(a) identify all confi ned spaces and the nature of hazards that are encountered in such spaces, normally or abnormally
and arrange to develop the most appropriate safeguards for ensuring the safety and health of persons entering into or working
inside, the confi ned spaces;
(b) regulate the entry or work inside the confi ned spaces through a 'permit to work system' which should include the
safeguards so developed as required under sub-clause (a) above;
(c) before testing the confi ned space for entry into or work, the place shall be rendered safe by washing or cleaning with
neutralizing agents or purging with steam or inert gases and making adequate forced ventilation arrangements or such measure
which will render the confi ned space safe;
(d) shall arrange to carry out such tests as are necessary for the purpose by a competent person and ensure that the
confi ned space is safe for the persons to enter or work. Such testing shall be carried out as often as is necessary during the
course of work to ensure its continued safety;
(e) shall arrange to educate and train the personnel who would be required to work in confi ned spaces about the hazards
involved in the work. He shall also keep in readiness the appropriate and approved personal protective equipment including
arrangements for rescue, resurrection and fi rst aid, and shall arrange supervision of the work at all times by a responsible and
knowledgeable person.
(2) The Occupier shall maintain a log of all entry into or work in, confi ned spaces and such record shall contain the details
of persons assigned for the work, the location of the work and such other details that would have a bearing on the safety and
health of the persons assigned for this work. The log book so maintained shall be retained as long as the concerned employees
are in service and produced to the Inspector-cum-Facilitator when demanded.
19. Maintenance work, etc.- (1) All the work connected with the maintenance of plants and equipment including cleaning
of empty containers which have held hazardous substances used in the processes covered in this Schedule, shall be carried out
under 'permit to work system' employing trained personnel and under the supervision of responsible person, having knowledge
of the hazards and precautions required to deal with them.
(2) Maintenance work shall be carried out in such a manner that there is no risk to persons in the vicinity or to persons who
pass by. If necessary, the place of such work shall be cordoned off or the presence of unconnected persons eff ectively controlled.
20. Permit to work system.-The permit to work system shall inter alia include the observance of the following precautions
while carrying out any specifi ed work to be subjected to the permit to work system.
(a) all work subject to the permit to work system shall be carried out under the supervision of a knowledgeable and
responsible person;
(b) all parts of plant or machinery or equipment on which permit to work system is carried out, shall remain isolated from
other parts throughout the period of permit to work and the place of work including the parts of plant, machinery shall be rendered
safe by cleaning, purging, washing, etc.;
(c) all work subject to the permit to work system shall have pre-determined work procedures which integrate safety with
the work. Such procedures shall be reviewed whenever any change occurs in material or equipment so that continued safety
is ensured;
(d) persons who are assigned to carry out the permit to work system shall be physically fi t in all respects taking into
consideration the demands and nature of the work before entering into the confi ned space. Such person shall be adequately
informed about the correct work procedure as well as the precautions to be observed while carrying out the permit to work system;
86
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(e) adequate rescue arrangements wherever considered necessary and adequate fi rst-aid, rescue and resurrection
arrangements shall be available in good working condition near the place of work while carrying out the permit to work system,
for use in emergency ;
(f) appropriate and approved personal protective equipment shall be used while carrying out the 'permit to work system';
(g) after completion of work subject to the 'permit to work system', the person responsible shall remove all the equipment
and tools and restore to the original condition so as to prevent any danger while carrying out regular process.
21. Safety sampling personnel.-The occupier shall ensure the safety of persons assigned for collecting samples by
instructing them on the safe procedures. Such personnel shall be provided with proper and approved personal protective
equipment, if required.
22. Ventilation.-Adequate ventilation arrangements shall be provided and maintained at all times in the process area where
dangerous or toxic or fl ammable or explosive substances could be evolved. These arrangements shall ensure that concentrations,
which are either harmful or could result in explosion, are not permitted to be built up in the work environment.
23. Procedures for meeting emergencies.-(1) The occupier of every factory carrying out the works covered in Appendix
'A', shall arrange to identify all types of possible emergencies that could occur in the processes during the course of work or
while carrying out maintenance work or repair work. The emergencies so identifi ed shall be reviewed every year.
(2) The occupier shall formulate a detailed plan to meet all such identifi ed emergencies including arrangements for summoning
outside help for rescue and fi re-fi ghting and arrangements for making available urgent medical facilities.
(3) The occupier shall send the list of emergencies and the details of procedures and plans formulated to meet the
emergencies to the Chief Inspector-cum-Facilitator.
(4) The occupier shall arrange to install distinctive and recognizable warning arrangements to caution all persons inside
the plant as well as the neighboring community, if necessary, to enable evacuation of persons and to enable the observance
of emergency procedures by the persons who are assigned emergency duties. All concerned must be well informed about the
warning arrangement and their meaning. The arrangement must be checked for its eff ectiveness every month.
(5) Alternate power supply arrangements shall be made and inter-locked with the normal power supply system so as
to ensure constant supply of power to the facilities and equipment meant for compliance with requirements of paragraphs
10,11,12,13,14,18,22 and this paragraph of Part II, Part III, Part IV and Part V of this Schedule.
(6) The occupier shall arrange to suspend the further process work in a place where emergency is established and shall
forthwith evacuate all persons in the area except employees who have been assigned emergency duties.
(7) All the employees of the factory shall be trained about the action to be taken by them including evacuation procedures
during emergencies.
(8) All emergency procedures must be rehearsed every three months and defi ciencies, if any, in the achievement of the
objectives shall suitably be corrected.
(9) The occupier shall arrange to have ten percent of the employees trained in the use of First-Aid Fire Fighting appliances
and in the rendering of specifi c First-Aid measures taking into consideration the special hazards of the particular process.
(10) The occupier shall furnish immediately on request the specifi c chemical identity of the hazardous substances to the
treating physician when the information is needed to administer proper emergency or fi rst-aid treatment to exposed persons.
24. Danger due to effl uents.-(1) Adequate precautions shall be taken to prevent the mixing of effl uents from diff erent
processes and operations which may cause dangerous or poisonous gases to be evolved
(2) Effl uents which contain or give rise in the presence of other effl uents to poisonous gases shall be provided with
independent drainage systems to ensure that they may be trapped and rendered safe.
PART III
Fire and Explosions Risks
1. Source of ignition including lighting installation.-(1) No internal combustion engine and no electric motor or other
electrical equipment and fi ttings and fi xtures capable of generating sparks or otherwise causing combustion or any other source
of ignition or any naked light, shall be installed or permitted to be used in the process area where there could be fi re and
explosion hazards.
(2) All hot exhaust pipes shall be installed outside a building and other hot pipes or hot surface or surfaces likely to become
hot shall be suitably protected.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
87
(3) The classifi cation of work areas in terms of its hazard potential and the selection of electrical equipment or other
equipment that could constitute a source of ignition shall be in accordance with the respective Indian Standard.
(4) Where fl ammable atmosphere may be prevalent or could occur, the soles of footwear worn by employees shall have
no metal on them, and the wheels of trucks or conveyers shall be conductive type.
(5) All tools and appliances used for work in this area shall be of non-sparking type.
(6) Smoking in process areas where there are risks of fi re and explosion shall be prohibited, and warning notices in the
language understood by majority of employees shall be posted in the factory prohibiting smoking in the specifi ed areas.
2. Static Electricity.-(1) All machinery and plant, particularly pipe lines and belt drives, on which static charge is likely to
accumulate, shall be eff ectively earthed. Receptacles for fl ammable liquids shall have metallic connections to the earthed supply
tanks to prevent static sparking. Where necessary, humidity shall be regulated.
(2) Mobile Tanker-wagons shall be earthed during fi lling and discharge, precautions shall be taken to ensure that earthing
is eff ective before suck fi lling or discharge takes place.
3. Lightning protection.-Lightning protection arrangement shall be fi tted where necessary, and shall be maintained.
4. Process heating.-The method of providing heat for a process likely to result in fi re and explosion shall be as safe as
possible and where the use of naked fl ame is necessary, the plant shall be so constructed as to prevent any escaping fl ammable
gas, vapour, or dust coming into contact with the fl ame, or exhaust gases, or other sources likely to cause ignition. Wherever
possible, the heating arrangement shall be automatically controlled at a pre-determined temperature below the danger temperature.
5. Leakage of fl ammable liquids.-(1) Provision shall be made to confi ne by means of suitable bund walls, dykes, sumps,
etc., possible leakages from storage vessels containing fl ammable liquids.
(2) Waste material in contact with fl ammable substances shall be disposed off suitably under the supervision of knowledgeable
and responsible person.
(3) Adequate and suitable fi re fi ghting appliances shall be installed in the vicinity of such vessels.
6. Safety valves.-Every still and every closed vessel in which gas is evolved or into which gas is passed, and in which the
pressure is liable to rise above the atmospheric pressure, shall have attached to it a pressure guage and a proper safety valve
or other equally effi cient means to relieve the pressure. These appliances shall be maintained in good condition.
7. Installation of pipe lines, etc.- All pipe lines carrying fl ammable or explosive substances shall be protected from
mechanical damage and shall be examined by a responsible person once in a week to detect any deterioration or defects, or
accumulation of fl ammable or explosive substances, and record kept of any defects found and repairs made.
8. Fire fi ghting system.-(1) Every factory employing 500 or more persons and carrying out processes listed in Appendix
'A' shall provide
(a) Trained and responsible fi re fi ghting squad so as to eff ectively handle the fi re-fi ghting and life saving equipment in the
event of fi re or other emergency. Number of persons in this squad will necessarily depend upon the size of risk involved, but in
no case shall be less than eight such trained persons to be available at any time. The squad shall consist of watch and ward
personnel, fi re pump man and departmental supervisors and operators trained in the operation of fi re and emergency services.
(b) Squad leaders shall preferably be trained in a recognised Government institution and their usefulness enhanced by
providing residence on the premises.
(c) Squad personnel shall be provided with clothing and equipment including helmets, boots and belts.
(2) A muster roll showing the duties allocated to each member of the squad shall be prepared and copies supplied to each
leader as well as displayed in prominent places so as to be easily available for reference in case of emergency.
(3) The pump man shall be thoroughly conversant with the location of all appliances. He shall be responsible for maintaining
all fi refi ghting equipment in proper working order. Any defect coming to his notice shall be immediately brought to the notice of
squad leader.
(4) As far as is practicable, the fi re pump room and the main gate(s) of the factory be connected to all manufacturing or
storing areas through telephone interlinked and placed in a convenient location near such areas.
(5) Fire hydrant system shall be capable of supplying a minimum of 4,500 liters per minute at a pressure of not less than
7 kilograms per square cm.
(6) Adequate provision of water supply for fi refi ghting shall be made with static storage capacity of not less than 2 hours
aggregate pumping.
88
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
PART IV
Risks of Toxic Substances
1. Leakage.-(1) All plants shall be so designed and constructed as to prevent the escape of toxic substance. Where
necessary, separate buildings, rooms, or protective structures shall be used for the dangerous stages of the process and the
buildings shall be so designed as to localize any escape of toxic substances.
(2) Catch pits, bund walls, dykes, or other suitable safeguards shall be provided to restrict the serious eff ects of such
leakages. Catch pits shall be placed below joints in pipelines where there is danger involved to maintenance and other employees
from such leakage.
2. Drainage.-Adequate drainage shall be provided and shall lead to collection tanks specifi cally provided for this purpose
wherein deleterious material shall be neutralized, treated or otherwise rendered safe before it is discharged into public drains
or sewers.
3. Covering of vessels.-(1) Every fi xed vessel or structure containing any toxic substance and not so covered as to
eliminate all reasonable risk of accidental contact of any portion of the body of an employee, shall be so constructed as to
avoid physical contact.
(2) Such vessel shall, unless its edge is atleast 90 centimeters above the adjoining ground or platform, be securely fenced
to a height of atleast 90 centimeters above such adjoining ground or platform.
(3) Where such vessels adjoin and the space between them, clear of any surrounding brick or other work is either less than
45 centimeters in width or is 45 or more centimeters in width, but is not securely fenced on both sides to a height of atleast 90
centimeters, secure barriers shall be so placed as to prevent passage between them:
Provided that sub-paragraph (2) of this paragraph shall not apply to -
(a) saturators used in the manufacture of sulphate of ammonia ; and
(b) that part of the sides of brine evaporating pans which require raking, drawing or fi lling.
4. Continuous exhaust arrangement.-(1) Any process evolving toxic vapour, gas, fume and substance shall have effi cient
continuous exhaust draught. Such arrangement shall be interlocked in the process control wherever possible.
(2) In the event of failure of continuous exhaust arrangement, means shall be provided to automatically stop the process.
5. Work bench.-All the work benches used in process involving the manipulation of toxic substances, shall be waded
properly and shall be made of smooth impervious surface which shall be washed daily after the completion of work.
6. Waste disposal.-(1) There shall be provided a suitable receptacle made of non-absorbable material with a tightly fi tting
cover for depositing waste material soiled with toxic substances and the contents of such saturators shall be destroyed by
burning or using other suitable receptacle methods under the supervision of a responsible person.
(2) During the course of manufacture, whenever any batch or intermediate products having toxicity is rejected on
considerations of quality, suffi cient precautions shall be taken to render them innocuous or otherwise treat them or inactivate
them, before disposal.
(3) The empty containers of toxic substances shall be cleaned thoroughly before disposal under the supervision of a
responsible person.
PART V
Special Provisions
1. Special precautions for Nitro or Amino Processes.-(1) Unless the crystallized nitro or amino substances or any of
its liquor is broken or agitated in a completely enclosed process so as not to give rise to dust or fume, such process shall be
carried on under an effi cient exhaust draught or by adopting any other suitable means in such a manner as to prevent the
escape of dust or fume in the working atmosphere.
(2) No part of the plant or equipment or implements which was in contact with intro or amino compounds shall be repaired,
or handled unless they have been emptied and thoroughly cleaned and decontaminated.
(3) Filling of containers with nitro or amino compounds shall be done only by using a suitable scoop to avoid physical
contact and the drying of the containers in the stove shall be done in such a manner that the hot and contaminated air from
the stove is not drawn into the work room.
(4) Processes involving the steaming into or around any vessel containing nitro or amino compounds or its raw materials shall
be carried out in such a manner that the steam or vapour is eff ectively prevented to be blown back into the working atmosphere.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
89
(5) Suitable antidotes such as methylene blue injections shall always be available at designated places of work for use
during emergency involving the poisoning with nitro or amino compounds.
2. Special precautions for chrome processes.-(1) Grinding and sieving of raw materials in chrome processes shall be
carried on in such a manner and under such condition as to secure eff ective separation from any other processes and under
an effi cient exhaust draught.
(2) There shall be washing facilities located very near to places where wet chrome processes such as leaching, acidifi cation,
sulphate settling, evaporation, crystallization, centrifugation or packing are carried out, to enable quick washing of aff ected parts
of body with running water.
(3) Weekly inspection of hand and feet of all persons employed in chrome process shall be done by a qualifi ed nurse and
record of such inspections shall be maintained in a form approved by the Chief Inspector-cum-Facilitator.
(4) There shall be always available at designated places of work, suitable ointment such as glycerine, Vaseline, etc., and
water proof plaster in a separate box readily accessible to the employees so as to protect against perforation of nasal septum.
3. Special precautions for processes carried out in all glass vessels.-(1) Processes and chemical reactions such as
manufacture of vinyl chloride, benzyl chloride, etc., which are required to be carried out in all glass vessels shall have suitable
means like substantial wire mesh covering to protect persons working nearby in the event of breakage of glass vessel.
(2) Any spillage or emission of vapour from all glass vessel due to breakage, shall be immediately inactivated or rendered
innocuous by suitable means such as dilution with water or suitable solvents so as to avoid the risk of fi re or explosion or health
hazards.
4. Special precautions for processes involving chlorate manufacture.-(1) Crystallization, grinding or packing of chlorate
shall not be done in a place used for any other purpose and such places shall have hard, smooth and impervious surface made
of non-combustible material. The place shall be thoroughly cleaned daily.
(2) The personal protective equipment like overall, etc., provided for the chlorate employees shall not be taken from the
place of work and they shall be thoroughly cleaned daily.
(3) Adequate quantity of water shall be available near the place of chlorate process for use during fi re emergency.
(4) Wooden vessels shall not be used for the crystallization of chlorate or to contain crystallized ground chlorate.
5. Special precautions in the use of plant and equipment made from reinforced plastics.-
(1) All plant and equipments shall conform to appropriate Indian or any other National Standard.
(2) Care shall be taken during storage, transport, handling and installation of plant and equipments to avoid accidental
damage.
(3) All plant and equipments shall be installed in such a way as to ensure that loads are distributed as intended in design
or as per the recommendations of the manufacturers.
(4) All pipe work shall be supported so that total loads local to the branches on the vessel or tank do not exceed their
design values.
(5) After erection, all plant and equipments shall be subjected to a pressure test followed by a thorough examination by a
competent person. The test and examination shall be as per relevant standard. A certifi cate of test and examination by competent
person shall be obtained and kept available at site.
(6) All plant and equipments shall be subjected to periodical test and examination and record maintained as per paragraph
15 in Part II of this schedule.
(7) Plant and equipments during their use shall not be subjected to over fi lling or overloading beyond rated capacity.
6. Special precautions for fumigation process.- The occupier shall ensure the health and safety of the employees
required to enter into the confi ned space where fumigation process is carried on, which includes personal protective equipments,
supervision, testing procedures to ensure the suitability of the workspace for human health and safety.
PART VI
Medical Requirements
1. Decontamination facilities.-In all places where toxic substances are used in processes listed in Appendix 'A', the
following provisions shall be made to meet an emergency:
(a) Fully equipped fi rst-aid box.
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(b) Readily accessible means of drenching with water persons, part of body of persons, and clothing of persons who have
been contaminated with such toxic and corrosive substances, and such means shall be as shown in the table below:
Number of persons employed at
any time
Number of drenching showers
Upton 50 persons
2
between 51 to 100
3
101 to 200
3+ 1 for every 50 persons thereafter
201 to 400
5+ 1 for every100 persons thereafter
401 and above
7+ 1 for every 200 persons thereafter
(c) a suffi cient number of eye wash bottles fi lled with distilled water or suitable liquid, kept in boxes or cupboards conveniently
situated and clearly indicated by a distinctive sign which shall be visible at all times.
2. Occupational health centre.-In all the factories carrying out processes covered in Appendix 'A' there shall be provided
and maintained in good order an occupational health centre with facilities as per scale laid down hereunder
(1) For factories employing up to 100 employees
(a) the services of a qualifi ed medical practitioner, available on retainer ship basis, in his notifi ed clinic near to the factory
for seeking medical help during emergency. He will also carry out the pre-employment and periodical medical examinations as
stipulated in paragraph 4 of this part.
(b) A minimum of fi ve persons trained in fi rst-aid procedures, amongst whom atleast one shall always be available during
the working period.
(c) A fully equipped fi rst-aid box.
(2) For factories employing 101 to 250 employees
(a) The occupational health centre shall have a room having a minimum fl oor area of 15square meter with fl oors and walls
made of smooth, hard and impervious surface and shall be adequately illuminated, ventilated and equipped.
(b) A part-time medical practitioner will be in overall charge of the Centre who shall visit the factory minimum twice in a
week and whose services shall be readily available during emergencies.
(c) There shall be one qualifi ed and trained dresser-cum-compounder on duty throughout the working period.
(d) A fully equipped fi rst aid box.
(3) For factories employing above 250 employees
(a) There shall be one full-time medical practitioner for factories employing up to 500 employees and one more medical
practitioner for every 1,000 employees or part thereof.
(b) The occupational health centre in this case shall have a minimum of 2 rooms each having a minimum fl oor area of 15
square meter with fl oors and walls made of smooth, hard and impervious surface and shall be adequately illuminated, ventilated
and equipped.
(c) There shall be one trained nurse, one dresser-cum-compounder and one sweeper-cum-ward boy throughout the working
period.
(d) The occupational Health Centre in this case shall be suitably equipped to manage medical emergencies.
3. Ambulance Van.- (1) In every factory carrying out processes covered in Appendix 'A', there shall be provided and
maintained in good condition, a suitably constructed and fully equipped ambulance van as per Appendix 'C' manned by a fulltime
driver-cum-mechanic and a helper, trained in fi rst-aid for the purposes of transportation of serious cases of accidents or sickness
unless arrangements for procuring such facility at short notice during emergencies have been made with the nearby hospital or
other places. The ambulance van shall not be used for any purpose other than the purpose stipulated herein and will always
be available near the occupational health centre.
(2) The relaxation to procure Ambulance Van from nearby places provided for in sub-paragraph (1) above will not be
applicable to factories employing more than 500 employees.
4. Medical examination.-(1) Employees employed in processes covered in Appendix 'A' shall be medically examined by
a Medical Practitioner in the following manner:
(a) Once before employment, to ascertain physical suitability of the person to do the particular job;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
91
(b) Once in a period of 6 months, to ascertain the health status of the employees; and
(c) The details of pre-employment and periodical medical examinations carried out as aforesaid shall be recorded in the
register in FORM XXIV.
(2) Any fi nding of the Medical Practitioner revealing any abnormality or unsuitability of any person employed in the process
shall immediately be reported to the Medical Offi cer who shall in turn, examine the concerned employees and communicate his
fi ndings within 30 days. If the Medical Offi cer is of the opinion that the person so examined is required to be suspended from
the process for health protection he will direct the occupier accordingly, who shall not employ the said employee in the same
process. However, the person so suspended from the process shall be provided with alternate placement facilities unless he is
fully incapacitated in the opinion of the Medical Offi cer in which case the person aff ected shall be suitably rehabilitated:
Provided that the Medical Offi cer on his own or in the opinion of the Inspector-cum-Facilitator may examine any other
employee whom he feels necessary to be examined for ascertaining the suitability of his employment in the process covered
in Appendix 'A' or for ascertaining the health status of any other employee and his opinion shall be fi nal.
(3) No person shall be newly appointed without the Certifi cate of Fitness in FORM XXIII granted by the Medical Practitioner.
If the Medical Practitioner declares a person unfi t for being appointed to work in the process covered in Appendix 'A', such
person shall have a right of appeal to the Medical Offi cer, whose opinion shall be fi nal in this regard.
(4) The employee suspended from the process owing to the circumstances covered in sub-paragraph (2) shall be employed
again in the same process only after obtaining the fi tness certifi cate from the Medical Offi cer and after making entries to that
eff ect in the health register.
PART VII
Additional Welfare Amenities
1. Washing facilities.-(1) There shall be provided and maintained in every factory for the use of all the employees taps
for washing, at the rate of one tap for every 15 persons including liquid soap in a container with tilting arrangements and nail
brushes or other suitable means for eff ective cleaning. Such facilities shall be conveniently accessible and shall be kept in a
clean and hygienic condition.
(2) If washing facilities as required above are provided for women, such facilities shall be separate for them and adequate
privacy at all times shall be ensured in such facilities.
2. Mess-room facilities.-(1) The occupier of all the factories carrying out processes covered in Appendix 'A' and employing
100 employees or more shall provide for all the employees working in a shift, mess room facilities which are well ventilated and
provided with tables and sitting facilities along with the provision of cold and hygienic drinking water facilities.
(2) Such facilities shall include suitable arrangements for cleaning and washing and shall be maintained in a clean and
hygienic condition.
3. Cloak room facilities.-(1) The occupier of every factory carrying out any process covered in appendix 'A' shall provide
for all the employees employed in the process, cloak room facilities with lockers. Each employee shall be provided with two
lockers, one for work clothing and another separately for personal clothing and the lockers should be such as to enable the
keeping of the clothing in a hanging position.
(2) The cloak room facilities so provided in pursuance of sub-paragraph (1) shall be located as far as possible near to the
facilities provided for washing in pursuance of paragraph 1 (1). If it is not possible to locate the washing facilities, the cloak
room facilities shall have adequate and suitable arrangements for cleaning and washing.
4. Special bathing facilities.-(1) The occupier of any factory carrying out the process covered under Appendix ‘B’ shall
provide special bathing facilities for all the employees employed and such facilities shall be provided at the rate of 1 for 25
employees and part thereof, and shall be maintained in a clean and hygienic condition.
(2) The occupier shall insist all the employees employed in the processes covered in Appendix 'B' to take bath after the
completion of the day's or shift work using the bathing facilities so provided and shall also eff ectively prevent such of those
employees taking bath in any place other than the bathing facilities.
(3) Notwithstanding anything contained in sub-paragraph (1) above, the Chief Inspector-cum-Facilitator may require in
writing the occupier of any factory carrying out any other process for which in his opinion bathing facilities are essential from
the health point of view, to provide special bathing facilities.
PART VIII
1. Duties of employees.-(1) Every employee employed in the processes covered in Appendix 'A' and Appendix ' B' shall
not make safety device or appliance or any guarding or fencing arrangement, inoperative or defective and shall report the
defective condition of the aforesaid arrangement as soon as he is aware of any such defect.
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) Before commencing any work, all employees employed in processes covered in Appendix 'A' shall check their work
place as well as the machinery, equipment or appliance used in the processes and report any malfunction or defect immediately
to the supervisor or any responsible person of the management.
(3) All employees shall co-operate in all respects with the management while carrying out any work or any emergency duty
assigned to them in pursuance of this schedule and shall always use all the personal protective equipments issued to them in
a careful manner.
(4) All employees employed in the processes covered in Appendix 'A' or Appendix 'B' shall not smoke in the process area
or storage area. If special facilities are provided by the management, only such facilities should be used.
(5) All employees employed in the processes covered in Appendix 'A' shall not remain in unauthorized place or carry out
unauthorized work or improvise any arrangements or adopt short cut method or misuse any of the facilities provided in pursuance
of the Schedule, in such a manner as to cause risk to themselves as well as or to others employed.
(6) The employees shall not refuse undergoing medical examination as required under these rules.
PART IX
1. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
processes covered in Appendix ‘A’ of this schedule.
APPENDIX ‘A’
Any works or that part of works in which
(a) the manufacture, manipulation or recovery of any of the following is carried on :
(i) Sodium, potassium, iron, aluminium, cobalt, nickel, copper, arsenic, antimony, chromium, zinc, selenium, magnesium,
cadmium, mercury, beryllium and their organic and inorganic salts, alloys, oxides and hydroxides;
(ii) ammonia, ammonium hydroxide and salts of ammonium;
(iii) the organic or inorganic compounds of sulphurous, sulphuric, nitric, nitrous, hydrochloric, hydrofl uoric, hydroiodic,
hydrosulphuric, hydrobromic, boric ;
(iv) cynagen compounds, cyanide compounds, cyanate compounds;
(v) Phosphorous and its compounds, other than organic phosphorous insecticides;
(vi) chlorine.
(b) Hydrogen sulphide is evolved by the decomposition of metallic sulphides, or hydrogen sulphide is used in the production
of such sulphides;
(c) bleaching powder is manufactured or chlorine gas is produced in chloroalkali plants;
(d) (i) gas tar or coal tar or bitumen or shale oil, asphalt or any residue of such tar is distilled or is used in any process of
chemicals manufacture;
(ii) tar based synthetic colouring matters or their intermediates are produced;
(e) nitric acid is used in the manufacture of nitro compounds;
(f) explosives are produced with the use of nitro compounds;
(g) aliphatic or aromatic compounds or their metallic and non-metallic derivatives or substituted derivatives, such as
chloroform, ethylene, glycol, formaldehyde, benzyl, chloride, phenol, methyl ethyl ketone peroxide, cobalt carbonyl, tungsten
carbide etc, are manufactured, manipulated or recovered.
APPENDIX 'B'
Concerning Special Bathing Accommodation in Pursuance of Paragraph 4 of Part IV
1. Nitro or amino processes.
2. All chrome processes.
3. Processes of distilling gas or coal tar or processes of chemical manufacture in which tar is used.
4. Processes involving manufacture, manipulation, handling or recovery of cyanogen compound, cyanide compound,
cyanate compounds.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
93
5. Processes involving manufacture of bleaching powder or production of chlorine gas in chloro alkali plants.
6. Manufacture, manipulation or recovery of nickel and its compounds.
7. All processes involving the manufacture, manipulation or recovery of aliphatic or aromatic compounds or their derivatives
or substituted derivatives.
APPENDIX 'C'
Ambulance - Ambulance should have the following equipments
General -
(i) A wheeled stretcher with folding and adjusting devices, head of the stretcher must be capable of being tilted upwards;
(ii) Fixed suction unit with equipments;
(iii) Fixed oxygen supply with equipments;
(iv) Pillow with case;
(v) Sheets;
(vi) Blankets;
(vii) Towels;
(viii) Emesis bag;
(ix) Bed pan;
(x) Urinal;
(xi) Glass.
Safety equipment-
(i) Flares with life of 30 minutes;
(ii) Flood lights;
(iii) Flash lights;
(iv) Fire extinguisher dry powder type;
(v) Insulated gauntlets
Emergency care equipments -
Resuscitation -
(i) Portable suction unit;
(ii) Portable oxygen unit;
(iii) Bag valve-mask, hand operated artifi cial ventilation unit;
(iv) Airways;
(v) Mouth gags;
(vi) Tracheostomy adaptors;
(vii) Short spine board;
(viii) I.V. Fluids with administration unit;
(ix) B.P. Manometer;
(x) Cugg;
(xi) Stethoscope
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Immobilization -
(i) Long and short padded boards ;
(ii) Wire ladder splints ;
(iii) Triangular bandage;
(iv) Long and short spine boards.
Dressings -
(i) Gauze pads — 4 inches x 4 inches;
(ii) Universal dressing 10 inches x 36 inches;
(iii) Roll of aluminum foils;
(iv) Soft roller bandages 6 inches x 5 yards;
(v) Adhesive tape in 3 inches roll;
(vi) Safety pins;
(vii) Bandage sheets;
(viii) Burn sheet
Poisoning -
(i) Syrup of Ipecac and Activated charcoal Pre-packeted in doses
(ii) Snake bite kit ;
(iii) Drinking water.
Emergency medicines -
As per requirement (under the advice of Medical Practitioner only).
Sඋඐඍඌඝඔඍ XVII
Manufacture of Dichromates
(see rule 81)
(1) Application.-The provisions of this schedule shall apply to all factories or parts of factories in which the manufacture
of dichromates is carried on.
(2) Provision of protective clothing.-The occupier shall provide and maintain in good condition, suitable protective
clothing, loose-fi tting rubber gloves of suitable length for the use of all persons coming into contact with chrome solution and
also for persons handling the crystals or immersing their hands in chrome solutions or handling textile materials saturated with
chrome solution.
(3) First aid boxes or cupboards.-(a)The occupier shall provide in readily accessible positions a suffi cient number of
special "First-Aid" boxes or cupboards.
(b) Each box or cupboard shall be distinctly marked, and shall contain, besides any other medical appliances or
requisites, a supply of:
(i) Collodion and Brushes.
(ii) Impermeable Waterproof Plaster
(iii) Ointment, Lint, Bandages and Scissors.
(iv) A 2 percent alcoholic solution of Iodine.
(c) Nothing except appliance or requisites for First-Aid shall be kept in a "First-Aid" box or cupboard.
(d) Each "First-Aid" box or cupboard shall be placed under the charge of a person who possesses the
certifi cate granted by the St. John Ambulance Association, for rendering fi rst-aid and such person shall be readily available
during working hours of the factory.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
95
(e) A notice or notices shall be affi xed in every workroom stating the name of the person in charge of a box
or cupboard provided in respect of that room.
(4) Cautionary notice and inspection of workmen.-The occupier shall ensure that the Offi cial Cautionary Notice as to
the eff ects of chrome on the skin is kept posted up in the works and shall arrange for an inspection of the fi ngers and toes of
all persons coming into contact With chrome solutions to be made at the works twice a week by the person in charge of the
"First-Aid" box or cupboard.
If any person whose work brings him into contact with chrome solution or crystals shows a tendency to develop, or
is known to be susceptible to chrome eczema he shall, if practicable, be transferred to other work not exposing him to such
contact.
(5) Accommodation for clothing.-The occupier shall provide and maintain for the use of all the persons employed suitable
accommodation of clothing, put off during working hours, with adequate arrangements for drying the clothing, if wet.
The accommodation so provided shall be placed in the charge of an offi cial not lower in rank than a member of the
supervisory staff and shall always be kept clean.
(6) Provision and maintenance of mess-rooms.-The occupier shall provide and maintain for the use of all the persons
employed and remaining on the premises during the meal intervals a suitable mess-room, which shall be furnished as follows:
(a) suffi cient tables and chairs or benches with back-rests;
(b) adequate means of warming food and boiling water;
(c) suitable facilities for washing, comprising a suffi cient supply of clean towels, soap and warm water.
(7) Processes relating to noxious dust, fume, etc.- Processes that give rise to noxious dust, fume, vapour or mist shall
be isolated from others and shall either be totally enclosed or provided with hoods and suitable exhaust ventilation.
(8) Operations which set free vapors containing particles of chromium.-The operations which set free vapors containing
particles of chromium are -
(i) fusing of raw materials ;
(ii) dyeing the melted mass before cooling ; and
(iii) concentration and evaporation methods to obtain crystals of bichromates;
The operations referred to in the fi rst paragraph shall be carried out by
(a) using a closed apparatus furnished with effi cient exhaust, and
(b) using an automatic system to eliminate manual handling.
(9) Collection of roast batch.-A separate space shall be set apart to collect the "roast batch" when it is drawn out from
the furnace.
If the cooled "roast batch" has to be transported, it shall be done in covered receptacles.
(10) Processes relating to solution at temperature higher than 50°C.- The following processes, where solutions at
temperature higher than 50°C arc carried out shall be provided with exhaust ventilating cowls to carry away the vapors:
(i) Vats for lixiviation
(ii) Evaporating tanks.
(iii) Acidifying vats.
(11) Receptacles containing corrosive liquids.-Receptacles containing corrosive liquids shall be eff ectively dosed to
prevent spillage of solutions.
(12) Circulation of salines.-The circulation of salines shall be carried out in a water-tight system of pipes.
(13) Dusty operations.-The following dusty operations shall be carried out under exhaust ventilation or in separate rooms
with adequate ventilation:
(i) Grinding of raw materials;
(ii) emptying of containers;
(iii) furnace cleaning and withdrawal of roast ;
96
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(iv) sifting of ingredients;
(v) mixing of ingredients ;
(vi) drying of crystals ; and
(vii) packing of products.
(14) Provision of respiratory protection.-All workmen shall be provided with effi cient respiratory protection.
(15) Maintenance and supervision of protective equipment.-Proper maintenance and supervision of all protective
clothing equipment shall be provided.
(16) Collection of waste materials.-All waste materials shall be collected in tanks or store-houses and protected from rain
so that the soil may not be contaminated.
(17) Cautionary notices.-Cautionary notices as to the dangers associated with "Chromates” shall be conspicuously displayed
in the factory where they may be easily and conveniently read by the employees.
(18) Examination of workmen.-The employee shall be examined daily to see that they do not have any lesions of the skin.
(19) Examination of workmen by the Medical Offi cer.-Every workman shall be examined once in a month by the Medical
Offi cer and the result entered in the Health Register in FORM XXVI.
(20) Supply of protective ointment or cream.-Protective ointment or cream for application on limbs and in the nose shall
be supplied to all employees.
(21) Provision of washable working clothes and washing facilities.-All workmen shall be provided with washable working
clothes; kept in good order. Adequate provision of washing facilities shall also be provided.
(22) Maintenance of tools.-All tools issued to the maintenance staff shall be washed daily and kept clean. No fee or charge
shall be realized from any employee for this purpose.
(23) Provision of protective footwear.-All employees on furnaces shall be provided with protective footwear such as
wooden sandals.
(24) Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any factory
on the operation specifi ed in paragraph 8 and 13.
Sඋඐඍඌඝඔඍ XVIII
Compression of Oxygen and Hydrogen produced by the Electrolysis of Water
(see rule 81)
1. The room in which electrolyser plant is installed shall be separate from the plant for storing and compressing the oxygen
and hydrogen and also the electric generator room.
2. The purity of oxygen and hydrogen shall be tested by a competent person at least once in every shift at the following points
(i) in the electrolysis room;
(ii) at the gas-holder inlet ; and
(iii) at the suction end of the compressor.
The purity fi gures shall be entered in the register and signed by the persons carrying out such tests:
Provided, however, that if the electrolyser plant is fi tted with automatic recorded to purity of oxygen and hydrogen with
alarm lights, it shall be suffi cient if the purity of the gases is tested at the suction end of the compressor only.
3. The oxygen and hydrogen gases shall not be compressed if their purity as determined under clause 2 above falls below
98 percent at any time.
4. The bell of any gas-holder shall not be permitted to go within 30 cms of its lowest position when empty and a limit switch
shall be fi tted to the gas-holder in such a manner as to switch off the compressor motor when this limit is reached.
5. In addition to the limit switch in the gas-holder, a sensitive negative pressure switch shall be provided in, or adjacent to
the suction main for hydrogen, close to the gas-holder and between the gas-holder and the hydrogen compressor to switch off
the compressor motor in the event of the gas-holder being emptied to the extent as to cause vacuum.
6. The water and caustic soda and caustic potash used for making electrolytes shall be of standards suitable for electrolysis.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
97
7. Electrical connections at the electrolyser cells and at the electric generator terminals shall be so constructed as to
preclude the possibility of wrong connections leading to the reversal of polarity and in addition an automatic device shall be
provided to cut off power in the event of reversal of polarity owing to wrong connections either at the switch board or at the
electric generator terminals.
8. Oxygen and hydrogen gas pipes shall be painted with distinguishing colors. Whenever an hydrogen pipe is opened for
repairs or any other work, on re-connection the pipe shall be purged of all air before hydrogen is allowed to pass through that
pipe :
Provided that after repairs, hydrogen pipes shall preferably be purged by an inert gas like nitrogen, whenever possible,
before introducing hydrogen for fi nal purging.
9. All electrical wiring and apparatus in the electrolyser room and hydrogen compression room shall be of fl ame-proof
construction or enclosed in fl ame-proof fi ttings and no naked light or fl ame shall be allowed to be taken either in the electrolyser
room or where compression and fi lling of the gases is carried on and such warning notices shall be exhibited in prominent places.
9. No part of the electrolyser plant and the gas-holders and compressor shall be subjected to welding, bracing, soldering
or cutting until steps have been taken to remove any explosive substance from that part and render the part safe for such
operations and after the completion of such operation no explosive substance shall be allowed to enter that part until the metal
has cooled suffi ciently to prevent risk of explosion.
10. No work of operation, repair or maintenance shall be undertaken except under the direct supervision of a person who
by his training, experience and knowledge of the necessary precautions against risk of explosion is competent to supervise
such work. No electric generator after erection or repairs shall be switched on to the electrolysers unless the same is certifi ed
by the competent persons under whose direct supervision erection or repairs arc carried on to be in a safe condition and the
terminals have been checked for the polarity as required by clause 6.
11. Every part of the electrolyser plant and the gas-holders and compressor shall have a regular schedule of overhaul and
checking and every defect noticed shall be rectifi ed forthwith.
Sඋඐඍඌඝඔඍ XIX
Manipulation of Stone or any other Material containing free Silica
(see rule 81)
1. Application.- This Schedule shall apply to all factories or parts of factories in which manipulation of stone or any other
material containing free silica is carried on. This shall include the manufacturing processes pertaining to Stone Crushers, Gem
and Jewellery, Slate Pencil Making, Agate Industry, Cement Industry, Pottery and Glass Manufacturing.
2. Defi nitions.- For the purpose of this Schedule -
(a) “manipulation” means crushing, breaking, chipping, dressing, grinding, sieving, mixing, grading or handling of stone or
any other material containing free silica or any other operation involving such stone or material;
(b) “stone or any other material containing free silica” means a stone or any other solid material containing not less than
5 percent by weight of free silica.
3. Preventive Control Measures.-No manipulation shall be carried out in a factory or part of a factory unless the following
preventive control measures are adopted, namely:-
(1) Engineering Control Measures:
(a) Wet Methods:
(i) Airborne Silica Dust should be minimized or suppressed by applying water to the process or cleanup;
(ii) Water should be provided for drilling or sawing of concrete or masonry,
(b) Ventilation:
(i) An eff ective Local exhaust system should be provided and maintained to control/remove silica dust from industrial
processes.
(ii) Dilution / ventilation may be used to reduce free silica dust concentration to below the permissible limits in large
areas.
(iii) Dust collectors / High Effi ciency Particle Air fi lter (HEPA) should be set up so that dust shall be removed from the
source and all transfer points to prevent contaminating work areas.
(iv) Ventilation systems should be kept in good working conditions.
98
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(c) Isolation:
(i) Containment methods should be used while carrying out sand blasting.
(ii) Cabins of vehicles or machinery cutting and drilling that might contain free silica should be enclosed and sealed.
(d) Dust Control:
(i) Vacuum System with High Effi ciency Particle Air (HEPA) fi lter shall be used to remove dust from work areas and
at all transfer points.
(ii) The belt conveyors transferring crushed material shall be totally enclosed throughout its length.
Provided that such control measures as above said are not necessary if the process or operation itself is such that
the level of dust created and prevailing does not exceed the permissible limit of exposure specifi ed in rule 97.
(2) Medical Control Measures.-(1) The occupier of every factory in which an employee employed in the processes
specifi ed in paragraph 1, shall ensure that every employee employed be examined by a Medical offi cer within fi fteen days of
his fi rst employment. Such medical examination shall include pulmonary function test and chest X ray-Posterior Anterior (PA)
view to be compared with standard International Labour Organisation (I.L.O) Radiographs on Pneumoconiosis which shall be
read by a radiologist specialized / trained in the said fi eld. No employee shall be allowed to work after fi fteen days of his fi rst
employment in the factory unless certifi ed fi t for such employment by the Medical offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical offi cer at least once in every
twelve months. Such re-examination shall, wherever the Medical offi cer considers appropriate, include the test as specifi ed in
sub-paragraph (1) that is, pulmonary function test except chest X-ray-Posterior Anterior (PA) view to be compared with standard
International Labour Organisation Radiographs on Pneumoconiosis which shall be read by a radiologist specialized / trained
in the fi eld of reading International Labour Organisation Radiographs on Pneumoconiosis and the chest X-ray which shall be
carried out at least once in three years.
(3) Every employee employed in any of the aforesaid processes shall be radiological examined by the qualifi ed Radiologist
at the cost of the occupier using a standard size X-ray plates and the power of the X-ray machine shall be more than 300 milli
ampere (mA) such radiological examination shall be examined as stated in sub-paragraph-1.The report of such X-ray shall be
submitted to the Medical offi cer within three months of the said date.
(4) The Medical officer after examining an emplo ye e, shall issue a Certificate of Fitness in
FORM XXIII. The record of re-examinations carried out shall be entered in the certifi cate and the certifi cate shall be kept in the
custody of the Occupier of the factory. The record of each examination carried out under sub-paragraphs (1) and (2), including
the nature and the results of the tests shall also be entered by the medical offi cer in a Health register in FORM XXIV. The
certifi cate of Fitness and the Health register shall be kept readily available for inspection by the Inspector-cum-Facilitator and
produced on demand.
(5) If at any time the Medical offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee he shall make a record
of his fi ndings in the said Certifi cate and the health register. The entry of his fi ndings in these documents should also include
the period for which he considers that the said person is unfi t for work in the said processes. The person so suspended from
the processes shall be provided with alternate placement facilities unless he fully is incapacitated in the opinion of the Medical
offi cer, in which case the person aff ected shall be suitably rehabilitated
(6) No person who has been found unfit to work as said in sub- paragraph (5) above shall be
re-employed or permitted to work in the said processes unless the Medical offi cer, after further examination, again certifi es him
fi t for employment in those processes.
(7) If an employee already in employment and declared unfi t by the Medical offi cer shall not be allowed to work on any of
the processes specifi ed in paragraph 1, unless he has been examined again along with standard size chest X-ray plate from
a qualifi ed Radiologist and such Radiological examination shall be examined as stated in sub-paragraph 1, at the cost of the
occupier and has been certifi ed to be fi t to work on the said processes again.
(8) For the purpose of medical supervision by the Medical practitioner so appointed by the occupier shall be provided for
his exclusive use a room in the factory premises which shall be properly cleaned, adequately lighted ventilated and furnished
with a screen, a table with offi ce stationary, chairs and other facilities and other instruments including X-ray arrangements for
such examinations and such other equipments as may be prescribed by the Chief Inspector-cum-Facilitator for time to time.
The medical practitioner so appointed shall perform the following duties.
(a) maintain health register in FORM XXIV;
(b) undertake medical supervision of persons employed in the factory;
(c) look after health, education and rehabilitation of sick, injured or aff ected employees;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
99
(d) carry out inspection of work rooms where dangerous operations are carried out and advise the management on the
measures to be adopted for the protection of health of the employees employed therein.
(9) The Health Records of the employees exposed to silicosis, shall be maintained by the Occupier and kept up to a
minimum period of 40 years from the beginning of the employment or 15 years after retirement or cessation of the employment,
whichever is later and shall be accessible to employees concerned or their representatives.
(10) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a Health register in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator and
produce on demand.
(3) Administrative Control Measures.- (a) Work place / Environment Monitoring: The occupier to ensure work place /
environment monitoring to be performed to determine magnitude of exposure / concentration to evaluate engineering controls,
selecting respiratory protection, work practices and the need for medical surveillance.
(i) Exposure / concentration measurements should be made in the employees’ actual breathing zone.
(ii) Total sampling time shall be at least seven hours.
(iii) Work place / Environment Monitoring shall be repeated quarterly.
(iv) The report of dust sampling by occupier shall be made available to the public.
(b) Training / Awareness: Employees shall be trained in the following:-
(i) Health eff ects of free silica dust exposure.
(ii) Operations and material that produce free silica dust hazards.
(iii) Engineering controls and work practice controls that reduce dust concentration.
(iv) The importance of good housekeeping and cleanliness.
(v) Proper use of personal protective equipment such as respirators etc.
(vi) Personal hygiene practices to reduce exposure.
(c) Maintenance of fl oors:
(i) All fl oors or places where fi ne dust is likely to settle on and whereon any person has to work or pass shall be of
impervious material and maintained in such condition that they can be thoroughly cleaned by a moist method or any other
method which would prevent dust being airborne in the process of cleaning once at least during each shift.
(ii) For this purpose dry sweeping or compressed air shall be used for cleanup of dust or wet methods or vacuum
system with a High Effi ciency Particle Air (HEPA) fi lter shall be used.
(iii) Dust on over head ledges and equipment should be removed before it becomes air borne due to vibration traffi c
and random air current.
(d) Change room and washing facilities:
(i) Washing and bathing facilities shall be conveniently located at a place easily accessible to the employees.
(ii) Cloak room with individual lockers shall be provided for employees to store uncontaminated clothing.
(iii) Employees shall take bath and change the work clothes before they leave the work site.
(iv) Work clothes shall not be cleaned by blowing or shaking.
(v) Eating/lunch areas shall be located away from exposed areas.
(e) Display of Notices:
(i) Warning signs / Posters shall be displayed conspicuously in a prominent place.
(ii) The Warning signs / Poster shall contain the Hazards and precautions to be taken.
(iii) The display of notice shall be in the local language and also in the language understood by the majority of the
employees.
(f) Personal Protective Equipment:
The occupier of the every factory to which this schedule apply shall provide the following Personal Protective Equipments
(PPEs) as per relevant National Standards or International Standards and as applicable to a given work place:-
100
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(i) Dust respirator
(ii) High Effi ciency Particle Air (HEPA) fi lter respirator or fume respirator.
(iii) High Effi ciency Particle Air (HEPA) fi lter respirator with full face piece.
(iv) Self contained breathing apparatus ((SCBA)
(v) Supplied air respirator with a full face piece, helmet or hood.
(vi) Self contained breathing apparatus ((SCBA) with full face piece.
(vii) Powered air purifying respirator with a High Effi ciency Particle Air (HEPA) fi lter.
(4) Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work wherein
operations specifi ed in sub-paragraph (a) of paragraph 2 are carried on.
Sඋඐඍඌඝඔඍ XX
Handling and Processing of Asbestos, Manufacture of any Article or Substance of Asbestos and any other
Process of Manufacture or otherwise in which Asbestos is used in any form.
(see rule 81)
1. Application.-This Schedule shall apply to all manufacturing process as defi ned under clause (zi) of sub-section (1) of
section 2 of the code, carried on in a factory involving exposure of employees to asbestos and/or product containing Asbestos.
2. The Government may, at any time, for the purpose of giving eff ect to any scientifi c proof obtained from specialised
institutions or experts in the fi eld, by notifi cation in the Tamil Nadu Government Gazette, make suitable changes in the said
schedule.
3. The provisions of this schedule shall apply to all employees exposed to asbestos in the factory and it shall be the
responsibility of the occupier of the factory to comply with the provisions of this schedule in respect of the employees.
4. (a) The occupier of the factory wherein asbestos or substances containing asbestos are in use, shall prepare work
procedures and practices, in the light of scientifi c research and technological progress for approval by the Chief Inspector-cum-
Facilitator and shall follow only such approved procedures.
(b) Notwithstanding anything mentioned in sub-paragraph (1), use of asbestos is prohibited in the manufacturing process
as may be notifi ed by the Government in this behalf.
(c) (i) spraying of all forms of asbestos is prohibited in a factory.
(ii) The prohibition in respect of spraying of asbestos referred to in item(c) (i) may be exempted by the Chief Inspector-
cum-Facilitator if the Occupier represents that such spraying is inevitable for certain purposes provided adequate measures
for ensuring the safety and health of employees are undertaken by the occupier to the satisfaction of the Chief Inspector-cum-
Facilitator.
2. Defi nitions.-For the purpose of this Schedule,-
a) “asbestos” means any fi brous silicate mineral and any admixture containing actinolite, amosite, anthophyllite, chrysotile,
crocidolite, tremolite or any mixture thereof, whether crude, crushed or opened;
b) “asbestos textiles” means yarn or clothes composed of asbestos or asbestos mixed with any other materials;
c) “approved” means approved for the time being in writing by the Chief Inspector-cum-Facilitator;
d) “breathing apparatus” means a helmet or face piece with necessary connection by means of which a person using it
breathes air free from dust, or any other approved apparatus;
e) “effi cient exhaust draught” means a localised ventilation by mechanical means for the removal of dust so as to prevent
dust from escaping into air of any place in which work is carried on. No draught shall be deemed to be effi cient which fails to
control dust produced at the point where such dust originates;
f) “preparing” means crushing, disintegrating any other processes in or incidental to the opening or asbestos;
g) “protective clothing” means overalls and head covering, which (in either case) will when worn exclude asbestos dust;
h) “asbestos dust” means, airborne particles of asbestos or settled particles of asbestos which are liable to become air
borne in the factory;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
101
i) “airborne asbestos dust” means, for the purposes of measurement, dust particles measured by gravimetric assessment
or other equivalent method;
j) “repairable asbestos fi bers” means asbestos fi bers having diameter of less than 3 micrometer and a length to diameter
ratio greater than 3:1;
k) “exposure to asbestos” means exposure to airborne repairable asbestos fi bers or asbestos dust; whether originating
from asbestos or from minerals, materials or products containing asbestos in the factory.
3. Demolition of plants or structures.-No person shall carry out any demolition of plants or structures containing friable
asbestos insulation material and removal of asbestos from building or structures in which asbestos is liable to become air-
borne, unless he is recognized and duly empowered by the Chief Inspector-cum-Facilitator as qualifi ed to carry out such work
in accordance with the provisions of this Schedule.
4. Tools and equipment.-Any tools or equipment used in processes to which this schedule applies shall be such that they
do not create asbestos dust above the permissible limit or are equipped with effi cient exhaust draught.
5. Exhaust draught.-(1) An eff ective exhaust draught shall be provided and maintained to control dust from the following
processes and machines as per the relevant standard prescribed by the Bureau of Indian Standard:-
a) manufacture and conveying machinery, such as -
i) preparing, grinding, or dry mixing machines;
ii) carding, card waste and ring spinning machines, and looms;
iii) machines or other plant fed with asbestos;
iv) machines used for the sawing, grinding, turning, drilling, abrading or polishing, in the dry state of articles composed
wholly or partly of asbestos;
b) cleaning and grinding of the cylinders or other parts of a carding machine;
c) chambers, hoppers or other structures into which looses asbestos is delivered or passes;
d) work-benches for asbestos waste sorting or for other manipulation or asbestos by hand;
e) workplaces at which the fi lling or emptying of sacks, skips or other portable containers, weighing or other process
incidental thereto which is eff ected by hand, is carried on;
f) sack cleaning machines;
g) mixing and blending of asbestos by hand; and
h) any other process in which dust is given off into the work environment.
2) Exhaust ventilation equipment provided in accordance with sub-paragraph (1) shall, while any work of maintenance or
repair to the machinery, apparatus or other plant or equipment in connection with which it is provided is being carried on, be
kept in use so as to produce an exhaust draught which prevents the entry of asbestos dust into the air of any workplace.
3) Arrangements shall be made to prevent asbestos dust discharged from exhaust apparatus being drawn into the air of
any workroom.
4) The asbestos bearing dust removed from any workroom by the exhaust system shall be collected in suitable receptacles
or fi lter bags which shall be isolated from all work areas.
6. Testing and examination of ventilating systems.-(1) All ventilating systems used for the purpose of extracting or
suppressing dust as required by this schedule shall be as per the standard prescribed by the Bureau of Indian Standards,
examined and inspected once every week by a responsible person. It shall be thoroughly examined and tested by a competent
person once in every period of twelve months. Any defects found by such examinations or test shall be rectifi ed forthwith.
(2) A register containing particulars of such examination and tests as shown in FORM XXVII and the state of the plant
and the repairs or alterations, if any, found to be necessary shall be kept and shall be available for inspection by an Inspector-
cum-Facilitator.
7. Segregation in case of certain process.-Mixing or blending of asbestos by the hand, or making or repairing of insulating
mattresses composed wholly or partly of asbestos shall not be carried on in any room in which any other work is done.
8. Storage and distribution of loose asbestos.-All loose asbestos shall, while not in use be kept in suitable closed
receptacles which prevent the escape of asbestos dust there from. Such asbestos shall not be distributed within a factory except
in closed receptacles or in a totally enclosed system of conveyance.
102
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
9. Asbestos sacks.-(1) All sacks used as receptacles for the purpose of transport of asbestos within the factory shall be
constructed of impermeable materials and shall be kept in good repair.
(2) A sack which has contained asbestos shall not be cleaned by hand beating but by a machine, complying with paragraph 5.
(3) Asbestos sacks or receptacles which contain asbestos shall be disposed off in a safe manner.
10. Maintenance of fl oors and workplaces.-(1) In every room in which any of the requirements of this schedule apply -
(a) the fl oors, work-benches, machinery and plant shall be kept in a clean state and free from asbestos debris and suitable
arrangements shall be made for the storage of asbestos not immediately required for use; and
(b) the fl oors shall be kept free from any materials, plant or other articles not immediately required for the work carried on
in the room, which would construct the proper cleaning of the fl oor.
(2) The cleaning as mentioned in sub-paragraph (1) shall so far as is practicable, as carried out by means of vacuum
cleaning equipment so designed and constructed and so used that asbestos dust neither escapes nor is discharged into the
air of any work place.
(3) When the cleaning is done by any method other than that mentioned in sub-paragraph (2), the persons doing cleaning
work and any other person employed in that room shall be provided with respiratory protective equipment and protective clothing.
(4) The vacuum cleaning equipment used in accordance with provisions of sub-paragraph (2), shall be properly maintained
and after each cleaning operation, its surfaces kept in a clean state and free from asbestos waste and dust.
(5) Asbestos waste shall not be permitted to remain on the fl oors or other surfaces at the work place at the end of the
working shift and shall be transferred without delay to suitable receptacles. Any spillage of asbestos waste occurring during the
course of the work at any time shall be removed and transferred to the receptacles maintained for the purpose without delay.
(6) (i) The occupier shall replace asbestos or of certain types of asbestos or products containing asbestos by other materials
or products or shall use alternative technology, scientifi cally evaluated as harmless or less harmful, wherever is possible.
(ii) The occupier shall take all the measures to prevent or control the release of asbestos in to the air and to ensure that
the exposure limits or other exposure criteria are complied with and also reduce exposure to as low as a level as is reasonably
practicable.
11. Breathing Apparatus, Personnel Protective Equipment and Clothing.-(1) The occupier of every factory to which this
schedule applies shall provide to employees personnel protective equipments such as hand gloves, shoes, helmets, goggles,
earplug, aprons, safety belt, overall suit, etc, as per the relevant standard prescribed by the Bureau of Indian Standards. The
approved breathing apparatus and appropriate work clothing as per the relevant standard prescribed by the Bureau of Indian
Standards in consultation with the employees representatives and maintained in good conditions for use of every person employed -
(a) in chambers containing loose asbestos;
(b) in cleaning, dust settling or fi ltering chambers of apparatus;
(c) in cleaning the cylinders, including the defer cylinders, or other parts of a carding machine by means of hand-stickles;
(d) in fi lling, beating or leveling in the manufacture or repair of insulating mattresses; and
(e) in any other operation or circumstances in which it is impracticable to adopt technical means to control asbestos dust
in the work environment within the permissible limit.
(2) Suitable accommodation in conveniently accessible position shall be provided for the use of persons when putting on
or taking off breathing apparatus and protective clothing provided in accordance with this schedule and for the storage of such
apparatus and clothing when not in use.
(3) All breathing apparatus and protective clothing not in use shall be stored in the accommodation provided in accordance
with sub-paragraph (2) above.
(4) All protective clothing in use shall be de-dusted under an effi cient exhaust draught or by vacuum cleaning and shall
be washed at suitable intervals. The cleaning schedule and procedure should be such as to ensure the effi ciency in protective
the wearer.
(5) All breathing apparatus shall be cleaned and disinfected at suitable intervals and thoroughly inspected once in every
month by a responsible person.
(6) A record of the cleaning and maintenance and of the condition of the breathing apparatus shall be maintained in a
register provided for that purpose which shall be readily available for inspection by an Inspector-cum-Facilitator.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
103
(7) No person shall be employed to perform any work specifi ed in sub-paragraph (1) for which breathing apparatus is
necessary to be provided under that sub-paragraph unless he has been fully instructed in the proper use of that equipment.
(8) No breathing apparatus provided in pursuance of sub-paragraph (1) which has been worn by a person shall be worn
by another person unless it has been thoroughly cleaned and disinfected since last being worn and the person has been fully
instructed: in the proper use of that equipment.
(9) No employee shall take home any work clothing or special protective clothing or personal protective equipment provided
him for protection against exposure to asbestos.
12. Separate accommodation for personal clothing.-A separate accommodation shall be provided in a conveniently
accessible position for all persons employed in operations to which this schedule applies for storing of personal clothing.
This shall be separated from to accommodation provided under sub-paragraph (2) of paragraph 11 to prevent
contamination of personal clothing.
13. Washing and bathing facilities.-(1) There shall be provided and maintained in a clean state and in good repair for
the use of all employees employed in the processes covered by this schedule, adequate washing and bathing places having a
constant supply of water under cover at the rate of one such place for every 15 persons employed.
(2) The washing places shall have standpipes placed at intervals of not less than one metre.
(3) Not less than one half of the total number of washing places shall be provided with bathrooms.
(4) Suffi cient supply of clean towels made of suitable material shall be provided:
Provided that such towels shall be supplied individually for each employee if so ordered by the Inspector-cum-Facilitator.
(5) Suffi cient supply of soap and nail brushes shall be provided.
14. Mess Room.-There shall be provided and maintained for the use of all employees employed in the factory covered by
this schedule, remaining on the premises during the rest intervals, a suitable mess room which shall be furnished with
(a) suffi cient tables and benches with back rest; and
(b) adequate means for warming food.
15. Prohibition relating to smoking.-No person shall smoke in any area where processes covered by this schedule are
carried on. A notice in Tamil and the language understood by majority of the employees shall be posted in the plant prohibiting
smoking at such areas.
16. Pictorial Cautionary notices.-Cautionary notices in the form specifi ed in appendix and printed in Tamil and the language
easily read and understood by the majority of the employees shall be displayed in prominent places in the workrooms where
asbestos or substances containing asbestos are manufactured, handled or used.
17. Air monitoring.-To ensure the eff ectiveness of control measures in continuous or repetitive processes, the monitoring
of asbestos fi bres in air as well as personal monitoring of employees shall be carried out at least once in every shift and the
result so obtained shall be entered in register and
(a) there shall be no substantial change in workplace conditions;
(b) the results of the two (2) preceding measurements have not exceeded half the relevant control limit.
(c) all factories should adopt membrane fi lter test as per the relevant standard prescribed by the Bureau of Indian Standards
without fail.
Explanation.- “Membrane Filter Test” is defi ned as the method of determination of airborne asbestos fi ber concentration
in work environment by light microscopy (Membrane Filter Method).
18. Medical control measures.-(1) The occupier of every factory in which an employee employed in the processes specifi ed
in Sub paragraph (1) of paragraph 1, shall ensure that every employee employed be examined by a Medical offi cer within fi fteen
days of his fi rst employment. Such medical examination shall include sputum examination for asbestos bodies, pulmonary
function test and chest X ray–Posterior Anterior (PA) view to be compared with standard International Labour Organisation
Radiographs on Pneumoconiosis. No employee shall be allowed to work after fi fteen days of his fi rst employment in the factory
unless certifi ed fi t for such employment by the Medical offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical offi cer at least once in every twelve
months. Such re-examination shall, wherever the Medical offi cer considers appropriate, include all the tests as specifi ed in sub-
paragraph (1) except chest X-ray which shall be read by a radiologist specialized/ trained in the fi eld of reading International
Labour Organisation Radiographs on Pneumoconiosis and the chest X-ray which shall be carried out at least once in three years.
104
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(3) Every employee employed in any of the aforesaid processes shall be radiological examined by the qualifi ed Radiologist
at the cost of the occupier using a standard size X-ray plates and the power of the X-ray machine shall be more than 300 milli
ampere (mA). The report of such X-ray shall be submitted to the Medical offi cer within three months of the said date.
(4) The Medical offi cer after examining an employee, shall issue a Certifi cate of Fitness in FORM XXIII. The record of
re-examinations carried out shall be entered in the certifi cate and the certifi cate shall be kept in the custody of the Occupier of
the factory. The record of each examination carried out under sub-paragraphs (1) and (2), including the nature and the results
of the tests shall also be entered by the Medical offi cer in a Health Register in FORM XXIV. The Certifi cate of Fitness and the
health register shall be kept readily available for inspection by the Inspector-cum-Facilitator and produce on demand.
(5) If at any time the Medical offi cer is of the opinion that an employee is no longer fi t for employment in the said process
on the ground that continuance therein would involve special danger to the health of the employee he shall make a record of
his fi ndings in the said Certifi cate and the health register. The entry of his fi ndings in these documents should also include the
period for which he considers that the said person is unfi t for work in the said processes. The person so suspended from the
process shall be provided with alternate placement facilities unless he fully is incapacitated in the opinion of the Medical offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) shall be re-employed or permitted to work in
the said processes unless the Medical offi cer, after further examination, again certifi es him fi t for employment in those processes.
(7) If an employee already in employment and declared unfi t by the Medical offi cer shall not be allowed to work on any
of the processes specifi ed in sub-paragraph (1) of paragraph 1, unless he has been examined again along with standard size
chest X-ray plate from a qualifi ed Radiologist, at the cost of the occupier and has been certifi ed to be fi t to work on the said
processes again.
(8) For the purpose of medical supervision by the Medical Practitioner so appointed by the occupier shall be provided for
his exclusive use a room in, the factory premises which shall be properly cleaned, adequately lighted ventilated and furnished
with a screen, a table with offi ce stationary, chairs and other facilities and other instruments including X-ray arrangements for
such examinations and such other equipments as may be prescribed by the Chief Inspector-cum-Facilitator for time to time.
The Medical Practitioner so appointed shall perform the following duties:-
(a) maintain health register in FORM XXIV.
(b) undertake medical supervision of persons employed in the factory.
(c) look after health, education and rehabilitation of sick, injured or aff ected employees.
(d) carry out inspection of work rooms where dangerous operations are carried out and advise the management on the
measures to be adopted for the protection of health of the employees employed therein.
(9) The Health Records of the employees exposed to asbestos, shall be maintained by the occupier and kept up to a
minimum period of 40 years from the beginning of the employment or 15 years after retirement or cessation of the employment,
whichever is later and shall be accessible to employees concerned or their representatives.
(10) The record of medical examinations and appropriate tests carried out by the said Medical Practitioner shall be maintained
in separate register approved by the Chief Inspector-cum-Facilitator which shall be kept readily available for inspection by the
Inspector-cum-Facilitator and produce on demand.
19. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
process covered by this schedule.
APPENDIX
Pictorial Cautionary Notice
1. Asbestos/asbestos dust which is used, handled or manipulated in this factory is a very hazardous to health.
2. Prolonged exposure to asbestos dust may lead to serious diseases like lung fi brosis (Asbestosis) and lung cancer.
3. Entry is prohibited without protective equipment.
4. Wear the Protective Equipments to safeguard your health.
5. No food stuff s or drinks shall be brought into this area.
6. Smoking, eating food or drinking and chewing tobacco in this area is prohibited.
7. Scrupulous cleanliness shall be maintained in this area.
8. Dry sweeping in this area is prohibited. Any spillage of asbestos shall be cleaned by vacuum cleaning only.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
105
9. A sack or container contaminated with asbestos shall not be cleaned by hand and is to be disposed off by an appropriate
method.
10. All protective equipments and clothing shall be re-dusted by vacuum cleaning and stored in an appropriate place
provided for the purpose.
11. Entry of unauthorized persons or authorized persons without proper protective equipments is prohibited.
12. Report for the prescribed medical examinations and tests regularly, to protect your own health.
13. Report to your doctor immediately if you suff er from persistent breathlessness, chest tightness or cough.
SCHEDULE XXI
Handling and Manipulation of Corrosive Substances
(see rule 81)
1. Application:- Without prejudice to the provisions contained in schedule XVI, this Schedule shall apply in respect of all
factories or any part thereof in which handling and manipulation of Corrosive substances is carried on.
2. Defi nitions.-For the purpose of this Schedule
(a) "Corrosive operation" means any manufacturing process, storing, handling, processing, packing or using any corrosive
substance in a factory.
(b) "Corrosive substance" includes sulphuric acid, nitric acid, hydrochloric acid, hydrofl uoric acid, carbolic acid, phosphoric
acid, liquid chlorine, liquid bromine, ammonia, sodium hydroxide and potassium hydroxide and a mixture thereof, and any other
substance which the Government by notifi cation in the Offi cial Gazette specify to be corrosive substance.
3. Flooring.-The fl oor of every workroom of a factory in which corrosive operation is carried on shall be made of impervious,
corrosion and fi re resistance material and shall be so constructed as to prevent collection of any corrosive substance. The surface
of such fl ooring shall be smooth and cleaned as often as necessary and maintained in a sound condition.
4. Protective equipment.-(a) The occupier shall provide for the use of all persons employed in any corrosive operation
suitable protective wear for hands and feet, suitable aprons, face shields, chemical safety goggles and respirators. The
equipments shall be maintained in good order and shall be kept in clean and hygienic condition by suitably treating to get rid
of the ill-eff ects of any absorbed chemicals and by disinfecting. The occupier shall also provide suitable protective creams and
other preparations wherever necessary.
(b) The protective equipment and preparations provided shall be used by the persons employed in any corrosive operations.
5. Water facilities.-Where any corrosive operation is carried on, there shall be provided as close to the place of such
operation as possible, a source of clean water at a height of 210 cm. (7 feet) from a pipe 1.25 cm. (1/2 inch) diameter and fi tted
with a quick acting valve so that in case of injury to the employee by any corrosive substance the injured part can be thoroughly
fl ooded with water. Whenever necessary, in order to ensure continuous water supply, a storage tank having minimum length,
breadth and height of 210 cm, 120 cm., and 60 cm. respectively or such dimensions as are approved by the Chief Inspector-
cum-Facilitator shall be provided as the source of clean water.
6. Cautionary notice.-A cautionary notice in the following form and printed in the language which is understood by majority
of the employees employed, shall be displayed prominently and close to the place where any corrosive operation is carried out
and where it can be easily and conveniently read by the employee. If any employee is illiterate, eff ective steps shall be taken
to explain carefully to him the contents of the notice so displayed.
CAUTIONARY NOTICE
Corrosive substances cause severe burns and the vapors thereof, may be extremely hazardous. In case of contact,
immediately fl ood the part aff ected with plenty of water for at least 15 minutes.
Get medical-attention quickly.
7. Transport.-(a) Corrosive substances shall not be fi lled, moved or carried except in containers or through pipes and
when they are to be transported in containers, they shall be included in crates of sound construction and of suffi cient strength.
(b) a container with a capacity of 11.5 liters (2- 1/2 gallons) or more of a corrosive substance shall be placed in receptacle
or crate and then carried by more than one person at a height below the waist line unless a suitable rubber wheeled truck is
used for the purpose.
(c) Containers for corrosive substance shall be plainly labeled.
106
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
8. Devices for handling corrosives.-(a) Tilting, lifting or pumping arrangements shall be used for emptying jars, carboys
and other containers of corrosives.
(b) Corrosive substances shall not be handled by bare hands but shall be handled by means of a suitable scoop or other
device.
9. Opening of valves.-Valves fi tted to containers holding a corrosive substance shall be -opened with great care. If they
do not work freely, they shall not be forced open. They shall be opened by an employee suitably trained for that purpose.
10. Cleaning tanks, stills, etc.- (a) In cleaning out or removing residues from stills or other large chambers used for
holding any corrosive substance, suitable implements made of wood or other material shall be used to prevent production of
arseniuretted hydrogen (Arsine).
(b) Whenever it is necessary for the purpose of cleaning or other maintenance work for any employee to enter chamber,
tank, vat, pit or other confi ned space where a corrosive substance had been stored, all possible precautions shall be taken to
ensure the employee's safety.
(c) Wherever possible, before repairs are undertaken to any part of equipment in which a corrosive substance was handled,
such equipment or part thereof shall be freed of any adhering corrosive substance by adopting suitable methods.
11. Storage.-(a) Corrosive substances shall not be stored in the same room with other chemicals, such as turpentine,
carbides, metallic powders and combustible materials, the accidental mixing with which may cause a reaction which is either
violent or gives rise to toxic fumes and gas.
(b) Pumping or fi lling overhead tanks, receptacles, vats or other containers for storing corrosive substances shall be so
arranged that there is no possibility of any corrosive substance overfl owing and causing injury to any person.
(c) Every container having a capacity of twenty liters or more on every pipe line, valves, and fi tting used for storing or
carrying corrosive substances shall be thoroughly examined every year for fi nding out any defects and defects shall be removed
forthwith. A register shall be maintained of every such examination made and shall be produced before the Inspector-cum-
Facilitator whenever required.
12. Fire extinguishers and fi re-fi ghting equipment.-An adequate number of suitable type of fi re extinguishers or other
fi re-fi ghting equipment, depending on the nature of chemicals stored shall be provided. Such extinguishers or other equipment
shall be regularly tested and refi lled. Clear instructions as to how the extinguishers or other equipment should be used printed in
the language which majority of the employees employed understand, shall be affi xed near each extinguisher or other equipment.
SCHEDULE XXII
Manufacture or Manipulation of Carcinogenic Dye Intermediates
(see rule 81)
1. Application.-This Schedule shall apply in respect of all factories or any part thereof in which process of manufacturing
or manipulation of a Carcinogenic Dye Intermediates (hereinafter referred to as the said manufacturing process) is carried on:
Provided that paragraphs 24 and 25 shall only apply to a process involving manufacture or manipulation of compounds
mentioned in Appendix B (hereinafter referred to as the said manufacturing process B).
PART I
2. Defi nitions.-For the purposes of this Schedule
(a) "Air Line Respirator" means a helmet or face piece with necessary connections by means of which a person using it
in a poisonous, or irritant atmosphere breathes ordinary air or any other suitable apparatus approved in writing by the Chief
Inspector-cum-Facilitator ;
(b) "Approved" means approved by the Chief Inspector-cum-Facilitator;
(c) "Effi cient Exhaust Draught" means localized ventilation eff ected by mechanical means for the removal of gas, vapour,
dust or fume so as to prevent them from escaping into the air or any place in which work is carried on. No draught shall be
deemed to be effi cient which fails to remove smoke generated at the point where such gas, vapour, fumes or dust originates;
(d) "First employment" means fi rst employment in the said manufacturing process and also re- employment in such
manufacturing process following any cessation of employment for continuous period exceeding three calendar months ;
(e) "Manipulation" includes mixing, blending, fi lling, emptying. grinding, sieving, drying, packing, sweeping, handling, using
or chemical processing of a Nitro or amino compound ;
(f) "Nitro or amino compound" means a nitrated or aminated compounds of aromatic hydrocarbons mentioned in Appendix
A or B attached thereto.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
107
3. Cautionary Placard.- Cautionary placard in the form specifi ed in Appendix C attached to this Schedule and printed in
the language of the majority of the employees employed shall be affi xed in prominent places frequented by them in the factory
where the placards can be easily and conveniently read by the employees; and arrangement shall be made by the occupier
to instruct periodically all employees employed in the said manufacturing process regarding the precautions contained in the
cautionary placard.
4. Air space.-In every room in which the said manufacturing process is carried on there shall be at least 15 centimeters of
air space excluding any space occupied by machinery, equipments or any other article for each person employed therein and
in computing this air space no height over 4.25 meters shall be taken into account.
5. Effi cient exhaust draught.-Unless the said manufacturing process is completely enclosed so as not to give rise to dust
or fume it shall not be carried on without the use of an effi cient exhaust draught when a nitro or amino compound -
(a) is introduced into a tank, hopper, machine or container or fi lled into cartridge ; or
(b) is ground, crushed, mixed, sieved or blended.
6. Floor of workrooms.-The fl oor of every workroom in which the said manufacturing process is carried on shall be (a)
smooth and impervious to water provided that asphalt or tar shall not be used in the composition of the fl oor, (b) maintained in
sound condition, (c) slope and provided gutters and (d) thoroughly washed daily by means of hose pipe and drain water shall
be led into a sewer through a closed channel.
7. Work-benches.-Work-benches on which a nitro or amino compound is manipulated shall (a) have a smooth impervious
surface preferably of stainless steel ; and (b) shall be washed daily with a hose-pipe or cleaned by means of a suction cleaning
apparatus at a time when no other work is being carried on there.
8. Waste.-(1) A suitable receptacle made of non-absorbable material with a tightly fi tting cover shall be provided and used
for depositing waste, like cloth, paper or other material soiled with a nitro or amino compound.
(2) All such contaminated waste material shall be destroyed by burning at least once a week.
9. Empty containers.-Empty containers used for holding com-pounds included under Appendix A shall be thoroughly
cleaned of their contents and treated with an inactivating agent before being discarded.
10. Decontamination of pit, tank, etc.- (a) Before an employee enters a tank, pit, kettle or any other confi ned space
which contained a nitro or amino compound, it shall be thoroughly washed and decontaminated.
(b) No part of the plant which has contained a nitro or amino compound shall be repaired or opened for repairs unless it
has emptied of such compound, thoroughly cleaned and decontaminated.
(c) Records of such treatment shall be maintained in a register approved by the Chief Inspector-cum-Facilitator and the
register shall be made available for inspection when required by an Inspector-cum-Facilitator.
11. Manual handling.-A nitro or amino compound shall not be required or allowed to be mixed, fi lled, emptied or handled
except by means of a scoop with a handle which shall be thoroughly cleaned daily.
12. Protective wear.-The occupier shall provide, maintain clean and in good repair protective clothing and other equipments
as specifi ed in the table below:-
THE TABLE
Process
Protective clothing and other equipment
For manipulation of compounds mentioned in
Appendices A and B
(a) Long pants and shirts or overalls with long
sleeves and head coverings. The shirt or overalls
shall cover the neck completely
(b) Rubber gloves, rubber gum boots, rubber
aprons and air line respirator
For manipulation of compounds mentioned in
Appendix B
(c) White clean clothing mentioned in (a) Above, in
addition to white clean shirts, singlet and protective
equipment as in (b) above
(d) White long sleeved aprons
13. Instructions as regard risks.-Every employee on his fi rst employment shall be fully instructed on the properties of
the chemical he has to handle and of the dangers involved. Employees shall also be instructed in the measures to be taken
to deal with any emergency.
14. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall -
108
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(a) employ a qualifi ed Medical Practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said Medical Practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
15. Medical Examination by the Medical Offi cer.-(1) Every employee employed in the said processes shall be examined
by a Medical Offi cer within 15 days of his fi rst employment. Such examination shall include tests for detection of methemoglobin
in blood (Heamatological tests), paranitrophenol in urine, pulmonary function tests and C.N.S tests. No employee shall be allowed
to work after 15 days of his fi rst employment in the factory unless certifi ed fi t for such employment by the Medical Offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical Offi cer at least once in every
six calendar months and such re-examinations shall, wherever the Medical Offi cer considers appropriate, include all the tests
specifi ed in sub-paragraph (1).
(3) The Medical Offi cer after examining an employee, shall issue a certifi cate of fi tness in FORM XXV. The record
of examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate shall be kept in the
custody of the Occupier of the Factory. The record of each examination carried out under sub- paragraphs (1) and (2),
including the nature and the results of these tests, shall also be entered by the Medical Offi cer in a Health Register in
FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in the said certifi cate and the Health Register. The entry of his fi ndings in these documents should also include the
period for which he considers that the said person is unfi t to work in the said processes. The person so suspended from the
process, shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) shall be re-employed or permitted to work in
the said process unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those processes.
16. Washing and bathing facilities.-(1) The following washing and bathing facilities shall be provided and maintained in
cleanly state and in good repair for the use of all persons employed in the said manufacturing process:
(a) A wash place under cover with clean towels, soap and nail brushes and with atleast one stand- pipe for every fi ve such
persons having constant supply of water.
(b) Fifty percent of the stand-pipes provided under item (a) above shall be located in bathroom where both hot and cold
water shall be made available, during the working hours of the factory and for one hour thereafter.
(c) The washing and bathing facilities shall be within a radius of 15 meters from the area housing the said manufacturing
process.
(d) Clean towels shall be provided individually to each employee if so ordered by an Inspector-cum-Facilitator.
(e) In addition to taps mentioned under item (a), one stand-pipe in which warm water made available shall be provided
on each fl oor.
(2) Arrangement shall be made to wash factory uniforms clothes compulsorily every day.
17. Washing and bathing.-(a) All employees employed in the said manufacturing process shall carefully wash their hands
and face before partaking of food or leaving the factory.
(b) Bath Register. — Employees employed in the said manufacturing process shall take a bath daily at the factory premises
and enter their names in the bath register in token of having done so.
18. Food, drinks, etc., prohibited in workroom.-No employee shall consume food, drink, pan, supari or tobacco or shall
smoke in any workroom in which the said manufacturing process is carried on and no employee shall remain in any such room
during intervals for meals or rest.
19. Cloak-room.-There shall be provided and maintained in a clean state and in good repair for the use of the persons
employed in the said manufacturing process (a) a cloak-room with lockers having two compartments, one for street clothes
and the other for factory clothes and (b) a place separate from the locker room and from the mess-room for the storage of
protective equipment provided under paragraph 13. The accommodation so provided shall be under the care of a responsible
person and shall be kept clean.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
109
20. Mess-room.-There shall be provided and maintained for use of all persons employed in the factory and remaining in
the premises during the meal intervals, a mess-room which shall be furnished with (a) tables and benches, and (b) means for
warming food.
The mess-room shall be placed under the charge of a responsible person and shall be kept clean.
21. Time allowed for washing.-Before each meal and before the end of the day's work at least ten minutes in addition to
the regular intervals shall be allowed for washing to each person who has been employed in the said manufacturing process.
22. Drying stoves. - (1) Every drying stove shall be effi ciently ventilated to the outside air in such a manner that hot air
from the stove shall not be drawn into any workroom.
(2) No person shall enter stove to remove the contents until a free current of air has been passed through it by mechanical
means.
23. Non-sparking tools.-Non-sparking tools shall be provided for the purpose of cleaning or repairing machinery or operating
any process where vapors of betanaphthylamine are evolved.
24. Testing of atmosphere, etc.- Aminos in the atmosphere of the workroom where the manufacturing process is carried
on shall be estimated once every week and records of results of such estimations shall be made available when required by
an Inspector-cum-Facilitator.
25. Prohibition relating to Pregnant Women.-No pregnant women shall be employed or permitted to work in the area
wherein operations specifi ed in sub-paragraph (e) of paragraph 2 are carried on.
PART II
26. Separation of processes.-The said manufacturing process in Appendix B shall be carried on in rooms which shall not
communicate with any other room except through a passage open entirely to outside atmosphere.
27. Limitation of exposure.-(1) No employee under the age of 40 years shall be engaged in the factory for the said
manufacturing process in Appendix B for the fi rst time.
(2) Before the end of the day's work at least one hour shall be allowed for bathing to each person, who is employed in
the said manufacturing process in Appendix B including the time allowed under paragraph 19.
APPENDIX A
(see paragraphs 2, 9, 12 and 14)
The benzenes, toluenes, xylenes, having undergone nitration once or several times (nitro, dinitro and trinitro benzene and
its homologues) and their chlorinated compounds, naphthalenes, having undergone nitration once or several times, aniline, and
its homologues (toludine, syncline, cumidine) anisdine, phenetidine and their chlorinated, nitrated and alkeylated compounds
(demethylenillintoluylendiamine, toludine, phynylhydrazine, toluylhydrazin).
APPENDIX B
(see paragraphs 2, 12, 14, 24 and 26)
Alphanaphthylamine.
Betanaphthylamine.
Henozidine and its salts
Dianisidinc.
Tolidine.
Dichlorobenzidine.
APPENDIX C
(see paragraph 3)
Cautionary placard
Advice to employees:-
(1) Nitro and amino compounds or aromatic hydrocarbons are dangerous. In this factory you have to handle them frequently.
(2) All items of protective wear provided should be made use of to safeguard your health.
110
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(3) Maintain scrupulous cleanliness at all times. Before meal, wash hands and feet. A bath before leaving the factory is
essential, taking care to wash the head well.
(4) If any chemical falls on your body, wash it off immediately with soap and water, change clothing at once, if soaked with
a cyanotic nitro or amino compound. Contact the appointed doctor immediately.
(5) Do not handle any nitro or amino compound with bare hands. Use a long handled scoop.
(6) Avoid alcoholic drinks as these increase risk of poisoning.
(7) In case of illness contact the Occupier and the appointed doctor.
(8) Do not chew, eat, drink or smoke in the workroom or with soiled hands. Keep food and drink away from the workplace.
(9) If you work with Betanaphthylamine or benzidine or its salts, alphanaphthylamine or dianisidine-
(a) remember the serious eff ects will follow after a number of years if great care is nor taken to observe absolute cleanliness
of body, clothes, machinery and tools;
(b) at mealtime, wash face and hands twice with soap and water to remove all chemicals ; wear a
long-sleeved clean apron while eating;
(c) before leaving the factory take a bath using soap and water twice ; after this put on your home clothes.
SCHEDULE XXIII
Process of Extracting Oils and Fats in Solvent Extraction Plants
(see rule 81)
1. Defi nitions.-(a) "Competent Person" for the purpose of this Schedule shall be at least a member or an Associate
Member of the Institution of Engineers (India) with ten years experience in a responsible position as may be approved by the
Chief Inspector-cum-Facilitator:
Provided that a Graduate in Mechanical Engineering or Chemical Technology with specialized knowledge of Oils and
Fats and with a minimum experience of fi ve years in a solvent extraction plant shall also be considered to be a competent
person:
Provided further that the Government may accept any other qualifi cations, if in its opinion, they are equivalent to the
qualifi cations aforesaid;
(b) “Flame-proof enclosure as applied to electrical machinery or apparatus means an enclosure that will withstand, when
covers or other access doors are properly secured, an internal explosion of the infl ammable gas or vapour which may enter
or which may originate inside the enclosure without suff ering damage and without communicating the internal infl ammation (or
explosion) to the external fl ammable gas or vapour.
(c) "Solvent" means an infl ammable liquid such as Pentane and Hexane and Heptane used for the extraction of vegetable oils;
(d) “Solvent Extraction Plant ", means a plant in which the process of extracting oils and fats by the use of solvents is
carried on.
2. Location and lay out.-(a) No solvent extraction plant shall be permitted to be constructed or extended within a distance
of thirty meters from the nearest residential locality.
(b) A continuous wire fencing shall be provided around the solvent extraction plant up to a minimum distance of 15 meters
from the plant and the fencing so provided shall be not less than 1.5 meters in height.
(c) No person shall be allowed to carry any matches or an open fl ame or fi re inside the area bound by the fencing.
(d) Boiler houses and other buildings where open fl ame processes are carried on shall be located at least thirty meters
away from the solvent extraction plant.
(e) If godowns and preparatory processes are within a distance of thirty meters from the solvent extraction plant, these
shall be at least fi fteen meters distance from the plant, and a continuous barrier wall of non-combustible material of a height
of 1.5 meters from ground level shall be erected at a distance of not less than fi fteen meters from the solvent extraction plant
so that it extends to at least thirty meters of vapour travel around its ends from the plant to the possible sources of ignition.
3. Electrical Installation.-(a) All electrical motors, electrical wiring system, the electric lamps, switches, circuit breakers
and all other electrical equipment used within the premises of a factory where extraction of oil is being carried on with the
help of solvents shall be of fl ame proof construction and should be suitable for use in areas where Hexane or similar types of
solvents or vapors are likely to exist.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
111
(b) All metal parts of the plant and building including various tanks and containers where solvents are stored or are likely
to be present and all parts of electrical equipments not required to be energized shall be properly connected to earth so as to
avoid accidental rise in the electrical potential of such parts above the earth potential.
4. Restriction on smoking.-Smoking shall be strictly prohibited within a distance of 15 meters from the solvent extraction
plant. For this purpose 'No Smoking' signs shall be permanently displayed in the area.
5. Precautions against friction.-(a) All tools and equipment including ladders, chains and other lifting tackle required to
be used in the solvent extraction plant shall be of non-sparking type ;
(b) No machinery or equipment in any solvent extraction plant shall be belt driven unless the belt used is of such a type
that it does not permit accumulation of static electricity to a dangerous level;
(c) No person shall be allowed to enter and work in the solvent extraction plant wearing clothes made of nylon or such
other fi ber that can generate static electrical charge or wear footwear which is likely to cause sparks by friction.
6. Fire-fi ghting apparatus.-(a) An adequate number of portable fi re extinguishers suitable for use against fl ammable liquid
fi re shall be provided in the solvent extraction plant;
(b) An automatic water spray sprinkler system on a wet pipe or open head deluge system with a suffi cient supply of storage
water shall be provided over the solvent extraction plant and throughout the building housing such plant.
7. Precautions against power failure.-Provision shall be made for the automatic cutting off of steam in the event of power
failure and also for emergency overhead water supply for feeding water by gravity to condensers which shall come into play
automatically upon a power failure.
8. Magnetic separators.-Oil-cake shall be fed to the extractor by a conveyor through a hopper and a magnetic separator
shall be provided to remove any piece of iron during its transfer.
9. Venting.-(a) Tanks containing solvents shall be protected with emergency venting to relieve excessive internal pressure
in the event of fi re.
(b) All emergency relief vents shall terminate at least six meters above the ground and be so located that the vapors will
not re-enter the building in which the solvent extraction plant is located.
10. Waste-water.-Process waste water shall be passed through a fl ash evaporator to remove any solvent before it is
discharged into a sump which should be located within the fenced area but should not be closer than eight meters to the fence.
11. Ventilation.-The solvent extraction plant shall be well ventilated and if the plant is housed in a building, the building
shall be provided with mechanical ventilation with provision for at least six air changes per hour.
12. House-keeping.-(a) Solvent shall not be stored in an area covered by the solvent extraction plant except in small
quantities which shall be stored in approved safety cans;
(b) Waste materials such as oily rags, other wastes and absorbents used to wipe off solvent and paints and oils shall be
deposited in approved containers and removed from the premises at least once a day ;
(c) Space with the solvent extraction plant and within 15 meters from the plant shall be kept free from any combustible
materials and any spills of oils or solvent shall be cleaned up immediately.
13. Examination and repairs.-(a) The solvent extraction plant shall be examined by the competent person to determine
any weakness or corrosion and wear once in every 12 months. Report of such examination shall be supplied to the Inspector-
cum-Facilitator with his observation as to whether or not the plant is in safe condition to work.
(b) No repairs shall be carried out to the machinery or plant except under the direct supervision of the competent person.
(c) Facility shall be provided for purging the plant with inert gas or steam before opening for cleaning or repairs and before
introducing solvent after repairs.
14. Operating personnel.-The operation of the plant and machinery in the solvent extraction plant shall be in the charge of
such duly qualifi ed and trained persons as are certifi ed by the competent person to be fi t for the purpose and no other person
shall be allowed to operate the plant and machinery.
15. Vapour detection.-A suitable type of fl ame- proof and portable combustible gas indicator shall be provided and
maintained in good working order and a schedule of routine sampling of atmosphere at various locations as approved by the
Chief Inspector-cum-Facilitator shall be drawn out and entered in a register maintained for the purpose.
16.Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in the solvent
extraction plant.
112
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
SCHEDULE XXIV
Fire Works Manufactory and Match Factories
(see rule 81)
1. Application.-The provisions of this Schedule shall apply to all manufactories and processes incidental thereto carried on
in any Fire Works Manufactory or a match works and shall be in addition to and not in derogation of any provisions contained
in other rules.
2. Defi nition.-(a) "Fire Works Manufactory" means any factory or such parts of any factory wherein the following chemicals
or combination of chemicals and materials are being used for the manufacture or crackers, sparklers, caps, fuses, blasting
powder and fi reworks -
Saltpetre;
Pyrotechnic aluminium Powder;
Magnesium Powder;
Charcoal;
Potassium chloride;
Red Phosphorus;
Gum;
Dextrine;
Strontium Nitrate;
Gun Powder (Black Powder);
Copper Coated Wires;
Steel fi lings or iron fi lings;
G.I. Wire;
(b) "Match works" means any establishment which manufactures safety matches or colour matches by the use of chemicals
mentioned in clause (a).
(c) "Breathing apparatus" means a device covering mouth or nose with necessary connections by means of which a person
using it in a poisonous asphyxiating or irritant atmosphere breathes ordinary air or any other suitable apparatus approved in
writing by the Chief Inspector-cum-Facilitator in this behalf.
3. Buildings.-(a) The building of any fi reworks manufactory or match factory shall conform to the standards prescribed under
the Indian Explosives Act 1884 (Central Act IV of 1884), and the height of such buildings shall at no time be less than 3 meters;
(b) No building inside a fi reworks manufactory shall have a fi rst fl oor at any time;
(c) In Match works, provided with a fi rst fl oor, there shall be 2 staircases leading from the fi rst fl oor to the ground fl oor
irrespective of the number of persons employed in the fi rst fl oor and one of the staircases shall be of masonry construction or
of non-infl ammable materials;
(d) All doors shall open outwards and all the doorways shall be kept free from obstructions;
(e) All doors of workrooms shall not be less than 1.2 meters in width or less than 2 meters in height;
(f) The fl oors of all work rooms including mixing sheds shall be completely covered by a rubber sheet having a smooth
surface and having a thickness of atleast 3 mm. If the fl oor cannot be covered by a single rubber sheet, more than one rubber
sheet may be used, so that each sheet is overlapped by the other atleast 150 mm; and
(g) Mixing sheds in a fi reworks manufactory shall be at a distance of 18 meters away from all other sheds if the quantity
of chemical stored, handled or used in the mixing shed is less than 50 kilograms and be separated by baffl e walls opposite to
each exit of the mixing shed:
Provided that the distance shall be at least 21 meters, if the quantity of chemical stored, handled or used in the mixing
shed exceeds 50 kilograms.
4. House-keeping.-(a)Every part of ways, works, machinery and plant shall be maintained in a clean and tidy condition;
(b) Any spillage of materials shall be cleaned without delay;
(c) Close platforms, passages and gangways shall be kept free of temporary obstructions.
5. Electrical Equipment.-(a) If at any time, use of electricity is allowed in the factory, all leads, etc., shall be in conduits
with fl ame-proof junctions;
(b) Electrical supply shall never be through a lamp even with a non-conducting handle.
6. Protective clothing.-(a) Under no circumstances clothes made of artifi cial fi ber like terelene, etc., be allowed inside
the factory;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
113
(b) All employees shall be supplied with asbestos aprons especially to cover the chest, gonads and thighs;
(c) Breathing apparatus shall be used in mixing sheds to avoid employees inhaling poisonous fumes in the event of an
untoward reaction;
(d) In mixing sheds where aluminium and magnesium powders are used "anti-stat" foot-wear to combat static electricity
shall be supplied;
(e) All protective equipments shall be maintained in an effi cient condition and also shall be maintained in a clean and
hygienic condition.
7. Match Factories.-In match factories,-
(i) the residue of the head composition shall not in any way be mixed with the residue of the friction composition ;
(ii) the rooms comprising the two mixing departments, namely, (a) head composition and (b) friction composition shall be
entirely separated from each other and the drains from these two departments shall be kept entirely separate ;
(iii) rubbish containing the residues of the head composition and friction composition shall be kept and burnt separately ;
(iv) department in which completed matches (matches with heads on) are stored shall be separated from all other departments
by means of fi re-proof walls and doors providing adequate means of escape in case of fi re :
Provided that the Chief Inspector-cum-Facilitator may, subject to such conditions, as he may deem necessary, exempt
any factory in existence on the fi rst January 1935, from the provisions of this clause;
(v) Splints, veneers and other materials in excess of the quantity required for the day's manufacture shall be kept in separate
rooms of the factory where no manufacturing process is carried on. No manufactured material shall be stored anywhere in the
factory compound for more than fi ve days after the manufacture except in the storage godowns;
Provided that nothing contained in this clause shall apply to splints and veneers in cases stored in peeling and box
making departments;
(vi) Store room for matches shall be entirely separated by fi re-proof walls from the buildings used for manufacture
(vii) The racks in the dipped splints room shall have sides top and the rear part provided with non-infl ammable materials.
(viii) The process of packing shall be done in an area away from the place of manufacture to the satisfaction of the
Inspector-cum-Facilitator; and
(ix) No child shall be employed or permitted to work in any process directly connected with the manufacturing process up
to fi nal production of match sticks.
8. Precautions to be taken in connection with manufacture of fuses used in crackers, etc.-
(a) Bundles of fuses shall be handled by carrying and not dragging them on the fl oor;
(b) Drying of fuses after wrapping shall be carried out on platforms away tram workrooms;
(c) Cutting shall be done by experienced employees employed only for this purpose and under proper supervision;
(d) Cutting shall be done on a large masonry platform covered with a tarpaulin and kept free from grit and pebbles;
(e) Cutting shall be done on a raised platform so that employees can work standing. Cutting must be done by placing the
fuse on wooden sleepers kept over blocks of wood. Brick shall not be used beneath the wooden reapers; and
(f) Employees, while on dangerous operations, shall not wear clothing sewn with ferrous or steel buttons, buckles or
attachments. They shall not carry on their persons, iron knives, keys, etc.
9. General.-(a) No person other than a factory employee and/or an inspecting offi cer or others connected with the
manufacturing process shall be allowed to enter the working area;
(b) Cardboard containers and trays without steel nails shall be used for storage and day-to-day working purposes;
(c) During the manufacture of fuses only brass or non-ferrous knives shall be used and drying of fi nes shall be away from
all workrooms;
(d) Door mats shall be provided outside the workroom and near all drying platforms and where fuses are cut for the
employees to clean their feet;
(e) At no time, mixing materials shall exceed the quantity that is required for the manufacture of mixing for half an hour
operation only;
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(f) For fi lling up chemicals in the inner tubes of crackers, only aluminium or plastic rings shall be used and not galvanized
iron rings;
(g) Buckets, containers, hoops, locks, nails, screws, bolts, nuts, knives, scissors, hinges, latches etc., made up of iron shall
not be used within the factory premises;
(h) Wooden racks without iron nails shall be used for drying paper cap sheets, in amorces factories;
(i) Wooden racks used for drying paper cap sheets shall be provided with asbestos or other fi re resistant sheets on the
three sides leaving the front side open;
(j) Dried paper cap sheets shall be carried in wooden trays with four compartments (partitions) each compartment (partition)
carrying a single sheet;
(k) Each manufacturing shed of fi reworks shall have atleast two doors facing each other. The doors provided to the work
sheds of adjacent rows shall not face each other;
(l) Not more than four persons shall be employed or allowed at any one time in any one building in which explosive is
being manufactured;
(m) Copper plates shall be fi xed on the baffl e wall of the chemical mixing shed and chemical fi lling shed; and the employees
before entering those sheds, shall place their hands on the copper plates in order to discharge the electrostatic charges from
their body and to protect them from any untoward fi re or explosion;
(n) Employees aged above 55 years shall be employed only in non-explosive areas;
(o) No person, aged 50 years and above shall be employed in Fireworks Manufactory unless his eyesight including colour
vision and his hearing capacity are examined and declared fi t by a qualifi ed ophthalmologist and ENT specialist, respectively,
to work whether with or without use of corrective appliances. Such examinations shall be made atleast once in every two
years. Record of examination or re-examination carried out shall be produced on demand to Inspector-cum-Facilitator at the
time inspection;
(p) Work benches and tables shall be provided for mixing and fi lling operations;
(q) Blast walls shall be provided around the drying platform at a distance of 2 meters away from the drying platform. The
height of the blast wall shall be atleast one foot more than that of the height of the drying platform;
(r) In every Fireworks Factory, there shall be appointed a Supervisor with minimum qualifi cation of B.Sc. (Chemistry) or
Diploma in Chemical Engineering or its equivalent. He shall be fully conversant with the process of manufacture of fi reworks
and the associated hazards. These Supervisors shall undergo special training of fi reworks safety as approved by the Chief
Inspector-cum-Facilitator. Number of Supervisors shall be at the rate of 1 for every 50 employees. Manufacture of fi reworks
shall be carried out under the supervision of such Supervisors;
(s) Factories which make fancy crackers shall have,-
(i) separate colour pellet machine shed;
(ii) separate colour pellet drying shed; and
(iii) separate transit rock for storing colour pellets.
(t) Not more than one manufacturing activity at any one item of crackers shall be allowed or required to be done in any
working shed at a time;
(u) The employees involved in mixing and fi lling operations shall have an education qualifi cation of at least tenth standard;
(v) The drying platform meant for Rockets and Fire Works of fl ying nature shall be provided with a temporary roof of a
strong aluminium mesh cover resting on the baffl e walls, for protection from direct sunlight;
(w) There shall be provided at least two burning pits in every factory and each burning pit shall be at a minimum distance
of 62 meters away from the working sheds;
(x) The collected waste shall be disposed in the burning pit after the working hours of the factory on the same day in the
presence of the Foreman by a trained employee;
(y) Wind direction indicator shall be provided in each factory;
(z) No electronic appliances such as mobile phones, transistors etc., shall be allowed in the premises, where fi reworks are
manufactured, handled, stored or used;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
115
(aa) The mixed chemicals shall be used on the same day. No mixed chemical (fi reworks) composition, dry or wet shall be
kept in the factory at the close of any working day. Such residual composition shall be safely destroyed at the close of the day;
(ab) Fireworks factory ordinarily employing 250 employees or more shall appoint a qualifi ed Safety Offi cer as per the Code;
(ac) No manufacturing activity shall be carried on in Fireworks factory between 6.00 pm. to 6.00 am.
10. Display of notices.-The following notices in the local language understood by the majority of employees shall be
displayed at a conspicuous place in the factory,-
(a) Smoking is strictly prohibited.
(b) No one shall carry matches or other igniting materials into the factory.
(c) No employee shall be in a workroom or area where no work has been assigned to him.
(d) If anything untoward happens in any shed all employees shall dash to the gates which serve as outgates of the factory
and in no circumstances be curious to see what has happened in the aff ected shed.
(e) Any spillage of materials should be cleaned without any delay.
(f) Wearing of clothes made of artifi cial fi ber like terene, etc., is prohibited. Clothing’s sewn with ferrous or steel buttons or
buckles or attachments should not be worn.
(g) Foot wears with iron nails should not be used.
(h) employees should not carry with themselves iron knives and iron keys, etc.
11. First-aid boxes.-(a) The required materials shall be kept in the First-Aid Box. In addition, four stretchers shall be
available for every twenty persons employed in the premises.
(b) Adequate amount of burn dressings and 24 ounces of coconut oil to be used as the fi rst remedy for burns shall be
kept in the First-Aid Box.
(c) Persons who are in charge of First-Aid Boxes shall be those who possess the certifi cate granted by the St. John's
Ambulance Association for rendering fi rst-aid.
12. Medical Examination by Medical Offi cer.- (1) Every employee employed in the process of mixing, fi lling and handling of
chemicals in the fi re-works factories shall be medically examined by a Medical Offi cer within fi fteen days of his fi rst employment.
Such medical examination shall include skin test for Dermatitis, Pulmonary Function Test and Chest X-ray. No employee shall be
allowed to work after fi fteen days of his fi rst employment in the factory unless certifi ed fi t for such employment by the Medical
Offi cer.
(2) Every employee employed in the said process shall be re-examined by a Medical Offi cer at least once in every six
months. Such re-examination shall, wherever the Medical Offi cer considers appropriate, include all the tests specifi ed in sub-
paragraph (1) except Chest X-ray which will be done once in three years.
(3) The Medical Offi cer after examining an employee shall issue a Certifi cate of Fitness in FORM XXIII. The record of re-
examination carried out shall be entered in the certifi cate and the certifi cate shall be kept in the custody of the Occupier of the
factory. The record of each examination carried out under sub-paragraphs (1) and (2), including the nature and the results of
the tests, shall also be entered by the Medical Offi cer in a Health Register in FORM XXIV.
(4) The Certifi cate of Fitness and the Health Register shall be kept readily available for inspection by the Inspector-cum-
Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in those documents and should also include the period for which he considers that the said person is unfi t for work
in the said processes. The person so suspended from the process shall be provided with alternate placement facilities unless
he is fully incapacitated in the opinion of the Medical Offi cer, in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) above, shall be re-employed or permitted to
work in the said processes unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those
processes.
13. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work on operation
where chemicals are mixed and where fuses are cut.
116
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Sඋඐඍඌඝඔඍ XXV
Manufacture or Manipulation of Manganese and its Compounds
(see rule 81)
1. Defi nitions.-For the purpose of this Schedule,-
(a) "Manganese Process" means processing, manufacture or manipulation of manganese or any compound of manganese
or any ore or any mixture containing manganese.
(b) "First employment" means fi rst employment in any manganese process and includes also re- employment in any
manganese process following any cessation of employment for a continuous period exceeding 3 calendar months ;
(c) "Manipulation" means mixing, blending, fi lling, emptying, grinding, sieving, drying, packing, sweeping or otherwise
handling of manganese or a compound of manganese or any mixture containing manganese ;
(d) “Effi cient exhaust ventilation" means localized ventilation eff ected by mechanical means for the removal of dust or fume
or mist at its source of origin so as to prevent it from escaping into the atmosphere of any place where any work is carried on.
No draught shall be deemed to be effi cient which fails to remove the dust or fume or mist at the point where it is generated and
fails to prevent it from escaping into and spreading into the atmosphere of a work place.
2. Application.-The Schedule shall apply to every factory in which or in any part of which any manganese process is
carried on.
3. Isolation of a process.-Every manganese process which may give rise to dust, vapour or mist containing manganese
shall be carried on in a totally enclosed system or otherwise eff ectively isolated from other processes so that other plants and
process and other parts of the factory and persons employed on other work or process may not be aff ected by the same.
4. Ventilation of process.-No process, in which any dust, vapour or mist containing manganese is generated, shall be
carried out except under a effi cient exhaust ventilation which shall be applied as near to the point of generation as practicable.
5. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
6. Medical Examination by Medical offi cer.-(1) Every employee employed in any manganese processes shall be examined
by a Medical offi cer within 15 days of his fi rst employment. Such examination shall include tests for detection of serum calcium,
serum phosphate and manganese in blood and urine and also include steadiness tests and other neuromuscular co-ordination
tests. No employee shall be allowed to work after 15 days of his fi rst employment in the factory unless certifi ed fi t for such
employment by the Medical Offi cer.
(2) Every employee employed in a manganese process shall be re-examined by a Medical Offi cer at least once in every
three calendar months and such examinations shall, wherever the Medical Offi cer considers appropriate, include all the tests
in sub-paragraph (1).
(3) The Medical Offi cer after examining an employee shall issue a certifi cate of fi tness in FORM XXIII. The record
of examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate shall be kept in the
custody of the Occupier of the Factory. The record of each examination carried out under sub- paragraphs (1) and (2),
including the nature and the results of these tests, shall also be entered by the Medical Offi cer in a Health Register in
FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical offi cer is of the opinion that the employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in the said certifi cate and the Health Register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t to work in the said processes. The person so suspended from the
process, shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) shall be re-employed or permitted to work in
the said process unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those processes.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
117
7. Personal Protective Equipment.-(1) The Occupier of the factory shall provide and maintain in good and clean condition
suitable overalls and head coverings for all persons employed in any manganese process and such overalls and head coverings
shall be worn by the persons while working on a manganese process.
(2) The Occupier of the factory shall provide suitable respiratory protective equipment for use by employees in emergency
to prevent inhalation of dusts, fumes or mists suffi cient number of complete sets of such equipment shall always be kept near
the workplace and the same shall be properly maintained and kept always in a condition to be used readily.
(3) The Occupier shall provide and maintain for the use of all persons employed, suitable accommodation for the storage
and make adequate arrangements for cleaning and maintenance of personal protective equipment.
8. Food, drinks prohibited in the workrooms.-No food, drink, pan and supari or tobacco shall be allowed to be brought
into or consumed by any employee in any work room in which any manganese process is carried on.
9. Mess-room.-There shall be provided and maintained for the use of the persons employed in a manganese process a
suitable mess-room which shall be furnished with suffi cient tables and benches and adequate means for warming of food. The
mess room shall be placed under the charge of a responsible person and shall be kept clean.
10. Washing facilities.-There shall be provided and maintained in a clean state and in good condition, for the use of
persons employed on manganese process a wash place under cover, with either
(1) a trough with a smooth impervious surface fi tted with a waste pipe without plug. The trough shall be of suffi cient length
to allow at least 60 centimeters for every ten such persons employed at any one time, and having a constant supply of water
from tap or jets above the trough at intervals of not more than 60 centimeters, or at least one wash basin for every fi ve such
persons employed at any one time, fi tted with a waste pipe and plug and having a constant supply of water; and
(2) suffi cient supply of soap or other suitable cleaning material and nail brushes and clean towels.
11. Cloak-room.-If the Chief Inspector-cum-Facilitator so requires there shall be provided and maintained for the use of
persons employed in manganese process a cloak-room for the clothing put off during working hours with adequate arrangement
for drying the clothing.
12. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any
Manganese process.
13. Cautionary placard instructions.- Cautionary notices in the following form and printed in the language of the majority
of the employees employed, shall be affi xed in prominent places in the factory where they can be easily and conveniently
read by the employees and arrangements shall be made by the occupier to instruct periodically all employees employed in a
manganese process regarding the health hazards connected with their duties and the best preventive measures and methods
to protect themselves. The notices shall always be maintained in a legible condition.
CAUTIONARY NOTICE
Manganese and Manganese Compounds-
1. Dust fumes and mists of Manganese and Compounds are toxic when inhaled or when ingested.
2. Do not consume food or drink near the work place.
3. Take a good wash before taking meals.
4. Keep the working area clean.
5. Use the protective clothing and equipments provided.
6. When required to work in situations where dusts, fumes, or mists are likely to be inhaled, use respiratory protective
equipments provided for the purpose.
7. If you get severe headaches, prolonged sleeplessness or abnormal sensations on the body, loose gait, speech interference
and loss of virility, report to the Occupier who would make arrangements for your examination and treatment.
SCHEDULE XXVI
CARBON DISULPHIDE PLANTS
(see rule 81)
1. Application.-This Schedule shall apply to all electric furnaces in which carbon disulphide is generated and all other
plants where carbon disulphide, after generation is condensed, refi ned and stored.
These rules are in addition to and not in derogation of any of the provisions of the Act and the rules made thereunder.
118
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
2. Construction, installation and operation.-(a) The buildings in which electric furnaces are installed and carbon disulphide
after generation is condensed and refi ned shall be segregated from other parts of the factory and shall be of open type to ensure
optimum ventilation and the plant layout shall be such that only a minimum number of employees are exposed to the risk of
any fi re or explosion at any one time.
(b) Every electric furnace and every plant in which carbon disulphide is condensed, refi ned and stored with all their fi ttings
and attachments shall he of good construction, sound material and of adequate strength to sustain the internal pressure to
which the furnace or the plant may be subjected and shall be so designed that carbon disulphide liquid and gas are in closed
system during their normal working.
(c) The electric furnace supports shall be fi rmly grouted about 61 centimeters in concrete or by other eff ective means.
(d) Every electric furnace shall be instilled and operated according to manufacturers' instructions and these instructions
shall be clearly imparted to the personnel in charge of construction and operation.
(e) The instructions regarding observance of correct furnace temperature, sulphur dose, admissible current/power consumption
and periodical checking of charcoal level shall be strictly complied with.
3. Electrodes.-(a) Where upper ring electrodes made of steel or used in the electric furnace, they shall be of seamless tube
construction and shall have arrangement for being connected to cooling water system through a siphon builts in the electrodes
or through a positive pressure water-pump.
(b) The arrangement for cooling referred to in clause (a) shall be connected with automatic alarm system which will actuate
in the event of interruption of cooling water in the electrodes and give visible and audible alarm signals in the control room and
simultaneously stop power supply for the furnace operation and to stop the further supply of water. The alarm system and the
actuating device shall be checked every day.
4. Maintenance of charcoal level.-When any electric furnace is in operation, it shall be ensured that the electrodes are
kept covered with charcoal bed.
5. Charcoal separator.-(a) Cyclone type of charcoal separator shall be fi tted on the off take pipe between the electric
furnace and sulphur separator to prevent entry of pieces of char-coal into the condensers and piping.
(b) Any other design for gas off take pipe which does not allow charcoal pieces into the condensers and piping may be
adopted.
6. Rupture Discs and Safety Seal.-(a) At least two rupture discs of adequate size which shall blow off at a pressure
twice the maximum operating pressure shall be provided on each furnace and shall either be mounted directly on the top of the
furnace or each through an independent pipe as close as possible to the furnace.
(b) A safety water seal shall be provided at the best possible location to ensure the maximum and eff ective operation of
the rupture discs mentioned in (a) above.
7. Pyrometer and Manometers.-(a) Each electric furnace shall be fi tted with adequate number of pyrometers (to give an
indication of the temperature as correctly as reasonably practicable) at various points in the furnace. The dials for reading the
temperature shall be located in the control room.
(b) Manometers or any other suitable devices shall be provided for indicating pressure
(i) in the off take pipe before and after the sulphur separator ; and
(ii) in primary and secondary condensers.
8. Check Valves or Water Seals.-All piping carrying carbon disulphide shall be fi tted with check valves or water seals at
suitable positions so as to prevent gas from fl owing back into any electric furnace in the event of its shut down.
9. Inspection and maintenance of Electric Furnaces.-(a) Every electric furnace shall be inspected internally by a
competent person
(i) before being placed in service after installation;
(ii) before being placed in service after reconstruction or repairs; and
(iii) periodically every time the furnace is opened for cleaning or replaced electrodes.
In respect of item (iii) if it is felt by operators that during dashing it is not necessary to inspect internally so as to
conserve the heat in the furnace, internal inspection can be done away with.
(b) When an electric furnace is shut down for cleaning,-
(i) if removal of any part of the lining is resorted to, the condition of the shell shall be closely inspected, and
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
119
(ii) any plates forming shell found corroded to the extent that safety of the furnace is endangered shall be replaced:
10. Maintenance of Records.-The following hourly records shall be maintained in a logbook
(i) Manometer reading at the points specifi ed in sub-clause (b) of clause 7.
(ii) Gas temperature indicated by pyrometers and all other vital points near the sulphur separator and primary and
secondary condensers.
(iii) Water temperature and fl ow of water through the siphon in the electrodes.
(iv) Primary and secondary voltages and current and energy consumed.
11. Electrical apparatus, wiring and fi ttings.-All buildings in which carbon disulphide is refi ned or stored shall be provided
with electrical apparatus, wiring and fi ttings which shall aff ord adequate protection from fi re and explosion.
12. Prohibition relating to smoking.-No person shall smoke or carry matches, fi re or naked light or other means of
producing a naked light or spark in buildings in which carbon disulphide is refi ned or stored, and a notice in the language under-
stood by a majority of the employees shall be posted in the plant prohibiting smoking and carrying of matches, fi re or naked
light of other means of producing naked light or spark into such rooms.
13. Means of escape.-Adequate means of escape shall be provided and maintained to enable persons to move to a safe
place as quickly as possible in case of an emergency. At least two independent staircases of adequate width shall be provided in
every building housing the furnaces at reasonable intervals at opposite ends. These shall always be kept clear Mall obstructions
and so designed as to aff ord easy passage.
14. Warnings in case of fi re.-There shall be adequate arrangements for giving warnings in case of fi re or explosion which
shall operate on electricity and, in case of failure of electricity, by some mechanical means.
15. Firefi ghting equipment.-(a) Adequate number of suitable fi re extinguishers or other fi re-fi ghting equipment shall be
kept in constant readiness for dealing with risks involved and depending on the amount and nature of materials stored:
(b) Clear instructions as to how the extinguishers or other equipment should be used shall be printed in the language which
the majority of the employees employed understand. The instructions shall be affi xed to each extinguisher or other equipment
and the personnel trained in their use shall be supplied with the instructions.
16. Bulk sulphur.- (a) Open or semi-enclosed space for storage of bulk sulphur shall be sited with due regard to the dangers
which may arise from sparks given off by nearby locomotive, etc., and precautions shall be taken to see that fl ames, smoke and
matches and other sources of ignition do not come in contact with the clouds of dust arising during handling of bulk sulphur.
(b) All enclosures for bulk sulphur shall be of non-combustible construction, adequately ventilated and so designed as to
provide a minimum of ledges on which dust may lodge.
(c) The bulk sulphur in the enclosures shall be handled in such a manner as to minimize the formation of dust clouds and
no fl ame, smoke and matches or other sources of ignition shall be employed during handling and non-sparking tools shall be
used whenever sulphur is shovelled or otherwise removed by band.
(d) No repairs involving fl ames, beat or use of hand or power tools shall be made in the enclosure where bulk sulphur is
stored.
17. Liquid sulphur.-Open fl ames, electric sparks and other sources of ignition, including smoke and matches, shall be
excluded from the vicinity of molten sulphur.
18. Training and supervision.-(a) All electric furnaces and all plants in which carbon disulphide is condensed, refi ned or
stored shall be under adequate supervision at all times while the furnaces and plant are in operation.
(b) Employees in charge of operation and maintenance of electric furnaces and the plants shall be properly qualifi ed and
adequately trained.
19. Washing facilities.- The occupier shall provide and maintain in a clean state and in good repair, for the use of all
persons employed a wash-place under cover with atleast one tap or stand-pipe, having a constant supply of clean water for
every fi ve such persons, the taps or stand-pipes being spaced not less than 120 centimeters apart with a suffi cient supply of
soap and clean towels, provided that towels shall be supplied individually to each employee if so ordered by the Inspector-cum-
Facilitator. All the employees employed in sulphur storage handling and inching operations shall be provided with a nail brush.
20. Personal Protective equipment.-(a) Suitable goggles and protective clothing consisting of overalls without pockets,
gloves and foot-wear shall be provided for the use of operatives:
(i) when operating valves or cocks controlling fl uids, etc;
120
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(ii) drawing off of molten sulphur from sulphur pots; and
(iii) handling charcoal or sulphur.
(b) Suitable respiratory protective equipment shall be provided and stored in the appropriate place for use during abnormal
conditions or in an emergency.
(c) Arrangements shall be made for the proper and effi cient clearing of all such protective equipment.
21. Cloak-rooms.-There shall be provided and maintained for the use of all persons employed in the processes a suitable
cloak-room for clothing put off during work hours and a suitable place separate from the cloak-room for the storage of overalls or
working clothes The accommodation so provided shall be placed in the charge of a responsible person and shall be kept clean.
22. Unauthorized persons.-Only maintenance and repair personnel, persons directly connected with the plant operation
and those accompanied by authorized persons shall be admitted into the plant.
SCHEDULE XXVII
Manufacture, Handling and use of Benzene
(see rule 81)
1. Application.-The provisions of this Schedule shall apply to all factories or parts thereof in which Benzene or substances
containing Benzene are manufactured, handled or used.
2. Defi nitions.-For the purpose of this Schedule,-
(a) 'Substances containing benzene' means substances wherein benzene content exceeds 1 percent by volume;
(b) ’Substitute' means a chemical which is harmless or less harmful than benzene and can be used in place of benzene;
(c) 'Enclosed system' means a system which will not allow escape of benzene vapors to the working atmosphere;
(d) 'Effi cient exhaust draught ' means localized ventilation eff ected by mechanical means for the removal of gases, vapors,
dusts or fumes so as to prevent them from escaping into the air of any workroom. No draught shall be deemed to be effi cient
if it fails to remove smoke generated at the point where such gases, vapors, fumes or dusts originate.
3. Prohibition and substitution.-(a) Use of benzene and substances containing benzene is prohibited in the following
processes:-
(i) Manufacture of varnishes, paints and thinners; and
(ii) cleaning and degreasing operations.
(b) Benzene or substances containing Benzene shall not be used as a solvent or diluent unless the process in which it is
used is carried on in an enclosed system or unless the process is carried on in a manner which is considered equally safe as
if it were carried out in an enclosed system;
(c) Where suitable substitutes are available, they shall be used instead of Benzene or substances containing Benzene.
This provision, however, shall not apply to the processes specifi ed in Appendix A;
(d) The Chief Inspector-cum-Facilitator may, subject to confi rmation by the Government, permit exemptions from the
percentage laid down in clause 2 (a) and also from the provisions of sub-clause (b) temporarily under conditions and within
limits of time to be determined after consultation with the employers and employees concerned.
4. Protection against inhalation.-(a) The process involving the use of Benzene or substances containing Benzene shall
as far as practicable, be carried out in an enclosed system;
(b) Where, however, it is not practicable to carry out the process in an enclosed system, to workroom in which Benzene or
substances containing Benzene are used, shall be equipped with an effi cient exhaust draught or other means for the removal
of Benzene vapors to prevent their escape into the air of the workroom so that the concentration of Benzene in the air does
not exceed 25 parts per million by volume or 80 mg/m3;
(c) Air analysis for the measurement of concentration of Benzene vapors in air shall be carried out every 8 hours or at such
intervals as may be directed by the Chief Inspector-cum-Facilitator at places where process involving use of Benzene is carried
on and the result of such analysis shall be recorded in a register specially maintained for this purpose. If the concentration of
Benzene vapors in air as measured by air analysis, exceeds 25 parts per million by volume or 80 mg/m3 the Occupier shall
forthwith report the concentration to the Chief Inspector-cum-Facilitator stating the reasons for such increase;
(d) Employees who for special reasons are likely to be exposed to concentration of Benzene in the air of the workroom
exceeding the maximum referred to in clause (b) shall be provided with suitable respirators or face masks. The duration of such
exposure shall be limited as far as possible.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
121
5. Measures against skin contact.-(a) Employees who are likely to come in contact with liquid Benzene or liquid substances
containing Benzene shall be provided with suitable gloves, aprons, boots and where necessary, vapour-tight chemical goggles
made of material not aff ected by Benzene or its vapors.
(b) The protective wear referred to in sub-clause (a) shall be maintained in good condition and inspected regularly.
6. Labeling.-Every container holding Benzene or sub-stances containing Benzene shall have the word Benzene" and
approved danger symbols clearly visible on it and shall also display information on Benzene content, warning about leaky and
warning about infl ammability of the chemical.
7. Improper use of Benzene.-(a) The use of Benzene or substances containing Benzene by employees for cleaning their
hands or their work clothing shall be prohibited;
(b) Employees shall be instructed on the possible dangers arising from such misuse.
8. Prohibition of consuming food, etc., in workrooms.-No employee shall be allowed to store or consume food or
drink in the workroom in which Benzene or substances containing Benzene are manufactured, handled, or used. Smoking and
chewing tobacco or pan shall be prohibited in such workrooms.
9. Instruction as regards risks.-Every employee on his fi rst employment shall be fully instructed on the properties of
Benzene or substances containing Benzene which he has to handle and of the dangers involved. Employees shall also be
instructed on the measures to be taken to deal with in an emergency.
10. Cautionary notices.-Cautionary notices in the form specifi ed in Appendix B and presented in the language easily read
and understood by the majority of the employees shall be displayed in prominent places in the workrooms where Benzene or
substances containing Benzene are manufactured, handled or used.
11. Washing facilities, cloak-room and mess-room.-In factories in which Benzene or substances containing Benzene
are manufactured, handled or used, the Occupier shall provide and maintain in clean state and in good repair
(a) Washing facilities under cover of the standard of at least one tap for every 10 persons having constant supply of water
with soap and a clean towel provided individually to each employee if so ordered by the Inspector-cum-Facilitator ;
(b) A cloak-room with lockers for each employee, having two compartments - one for street-clothing and one for work-clothing;
(c) A mess-room furnished with tables and benches with means for warming food, provided that where a canteen or other
proper arrangements exist for the employees to take their meals, the requirements of mess-room shall be dispensed with.
12. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall -
(a) employ a qualifi ed Medical Practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
13. Medical Examination by the Medical offi cer.-(1) Every employee employed in processes mentioned in paragraph 1,
shall be examined by a Medical offi cer within 15 days of his rust employment. Such examination shall include tests for detection
of Phenol in urine and determination of urinary sulphide ratio and C.N.S. and Haemotologyical tests. No employee shall be
allowed to work after 15 days of his fi rst employment in the factory unless certifi ed fi t for such employment by the Medical offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical offi cer at least once in every twelve
calendar months and such examinations shall, wherever the Medical offi cer considers appropriate, include all the tests specifi ed
in sub-paragraph (1). Further, every employee shall also be examined once in every three months by the factory Medical Offi cer.
(3) The Medical offi cer after examining an employee, shall issue a certifi cate of fi tness in FORM XXIII.The record
of examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate shall be kept in the
custody of the Occupier of the Factory. The record of each examination carried out under sub-paragraphs (1) and (2),
including the nature and the results of these tests, shall also be entered by the Medical offi cer in a Health Register in
FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employees, he shall make a record of
his fi ndings in the said certifi cate and the Health Register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t to work in the said processes. The person so suspended from the
122
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
process shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) shall be re-employed or permitted to work in
the said processes unless the Medical offi cer, after further examination, again certifi es him fi t for employment in those processes.
14. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any workroom
involving exposure to Benzene or substance containing Benzene.
APPENDIX A
[see clause 3(b)]
1. Production of Benzene.
2. Process where Benzene is used for chemical synthesis.
3. Motor spirits (used as fuel).
APPENDIX B
(see clause 10)
(a) The hazards—
(i) Benzene and substances containing Benzene are harmful;
(ii) Prolonged or repeated breathing of Benzene vapors may result in acute or chronic poisoning;
(iii) Benzene can also be absorbed through skin which may cause skin and other diseases
(b) The preventive measures to be taken-
(i) Avoid breathing of benzene vapors;
(ii) Avoid prolonged or repeated contact of benzene with the skin;
(iii) Remove benzene soaked or wet clothing promptly;
(iv) If any time you are exposed to high concentration of benzene vapors and exhibit the sign and symptoms such as
dizziness, diffi culty in breathing, excessive excitation and losing of consciousness, immediately inform your occupier;
(v) Keep all the containers of benzene closed;
(vi) Handle, use and process benzene and substances containing benzene carefully in order to prevent their spillage
on fl oor;
(vii) Maintain good house-keeping;
(c) The protective equipment to be used -
(i) the respiratory protective equipment in places where benzene vapors are present in high concentration;
(ii) In emergency, use self-generating oxygen mask or oxygen or air cylinder masks;
(iii) Wear hand gloves, aprons, goggles and gum boots to avoid contact of benzene with your skin and body parts.
(d) The fi rst-aid measure to be taken in the case of acute benzene poisoning -
(i) Remove the clothing immediately if it is wetted with benzene.
(ii) If liquid benzene enters eyes, fl ush thoroughly for at least fi fteen minutes with clean running water and immediately
secure medical attention.
(iii) In case of usual exposure to benzene vapour, call a physician immediately. Until he arrives do the following
If the exposed person is conscious:-
(A) Move him to fresh air in open;
(B) Lay down without a pillow and keep him quiet and warm.
If the exposed person is unconscious:-
(a) Lay him down preferably on the left side with the head low;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
123
(b) Remove any false teeth, chewing gum, tobacco or other foreign objects which may be in his mouth;
(c) Provide him artifi cial respiration in case diffi culty is being experienced in breathing;
(d) In case of shallow breathing or cyanosis (blueness of skin, lips, ears, fi nger nails beds) he should be provided with
medical oxygen or oxygen carbon di oxide mixture. If needed, he should be given artifi cial respiration. Oxygen should be
administered by a trained person only.
Sඋඐඍඌඝඔඍ XXVIII
Operations involving High Noise and Vibration levels
(see rule 81)
PART-A
High Noise Levels
1. Application.- This Part of the schedule shall apply to all operations in any manufacturing process having high noise level.
2.Defi nitions.- For the purpose of this schedule, -
(a) “Noise” means any unwanted sound;
(b) “High noise level” means any noise level measured on the A-weighted scale is 85dB or above;
(c) “Decibel” means one-tenth of “Bel” which is the fundamental divisions of a logarithmic scale used to express the ratio of
two specifi ed or implied quantities, the number of “Bels” denoting such a ratio being the logarithm to the base the of 10 of this
ratio. The noise level (or the sound pressure level) 6 corresponds to a reference pressure of 20 x 10 Newton per square meter
or 0.0002 dynes per square centimeter which is the threshold of hearing, that is, the lowest sound pressure level necessary to
produce the sensation of hearing in average healthy listeners. The decibel in abbreviated form is dB;
(d) “Frequency” is the rate of pressure variations expressed in cycles per second or hertz;
(e) “dBA” refers to sound level in decibels as measured on a sound level meter operating on the A-weighting net work with
slow meter response; and
(f) “A-weighting” means making graded adjustments in the intensities of sound of various frequencies for the purpose of
noise measurement, so that the sound pressure level measured by an instrument refl ects the actual response of the human
ear to the sound measured.
3. Protection against noise.- (1) In every factory, suitable engineering control or administrative measures shall be taken to
ensure, so far as is reasonably practicable, that no employee is exposed to sound levels exceeding the maximum permissible
noise exposure levels specifi ed in Tables 1 and 2.
TABLE 1
PERMISSIBLE EXPOSURE IN CASES OF CONTINUOUS NOISE.
Total time of exposure (continuous or a number of
short term exposures) per day, in hours.
Sound pressure level in dBA
8
90
6
92
4
95
3
97
2
100
1½
102
1
105
¾
107
½
110
¼
115
Explanation.-(1) No exposure in excess of 110 dBA is to be permitted.
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) For any period of exposure falling in between any fi gure and the next higher or lower fi gure as indicated in column 1,
the permissible sound pressure level is to be determined by extrapolation on a proportionate basis.
TABLE 2
PERMISSIBLE EXPOSURE LEVELS OF IMPULSIVE OR IMPACT NOISE.
Peak sound pressure level in dB
Permitted number of impulses or impact per day.
140
100
135
315
130
1,000
125
3,160
120
10,000
Explanations.-1. No exposure in excess of 140 dB peak sound pressure level is permitted.
2. For any peak sound pressure level falling in between any fi gure and the next higher or lower fi gure as indicated in
column 1, the permitted number of impulses or impacts per day is to be determined by extrapolation on a proportionate basis.
(2) For the purposes of this part of the schedule, if the variations in the noise level involve maximum at intervals of one
second or less, the noise is to be considered as a continuous one and the criteria given in Table 1would apply. In other cases,
the noise is to be considered as impulsive or impact noise and the criteria given in Table 2 would apply.
(3) When the daily noise exposure is composed of two or more periods of noise exposure at diff erent levels their combined
eff ect should be considered, rather than the individual eff ect of each. The mixed exposure should be considered to exceed the
limit value if the sum of the fractions.
C1/T1 + C2/T2+……….+Cn/Tn............. exceeds unit P-1
Where the C1, C2 etc. indicate the total time of actual exposure at a specifi ed noise level and T1, T2, etc. denote the time
of exposure permissible at that level. Noise exposure of less than 90 dBA may be ignored in the above calculation.
(4) (a) Where it is not possible to reduce the noise exposure to the levels specifi ed in the Tables in sub – paragraph 1 of
paragraph 3 by reasonably practicable engineering control or administrative measures, the noise exposure shall be reduced
to the greatest extent feasible by such control measures, and each employee so exposed shall be provided with suitable ear
protectors as per relevant National or International Standards so as to reduce the exposure to noise to the levels specifi ed in
the Tables in sub - paragraph 1 of paragraph 3.
(b) The Occupier shall provide personal hearing protectors to the employees.-
(i) so as to eliminate the risk to hearing or to reduce the risk to as low a level as is reasonably practicable.
(ii) after consultation with the employees concerned or their representative.
(iii) ensure the hearing protectors is full and properly fi tted, periodically checked for the eff ectiveness, used and
maintained in good working order and repair.
(iv) ensure that employees are given periodical training in the use, care and maintenance of the Personal hearingprotectors.
(5) Where the ear protectors provided in accordance with sub-paragraph 3 of paragraph 4 and worn by an employee cannot
Sill attenuate the noise reaching near his ear, as determined by subtracting the attenuation value in dBA of the ear protectors
concerned from the measured sound pressure level, to a level permissible under as the case may be, the noise exposure
period shall be suitably reduced to correspond to the permissible noise exposures specifi ed in the Tables in sub - paragraph 1
of paragraph 3.
(6) (a) In all cases where the prevailing sound levels exceed the permissible levels specifi ed in the Tables in sub - paragraph
1 of paragraph 3 there shall be administered an eff ective hearing conservation program which shall include among other hearing
conservation measures, pre-employment and periodical auditory surveys conducted on employees exposed to noise exceeding
the permissible levels, and rehabilitation of such employees either by reducing the exposure to the noise levels or by transferring
them to places where noise levels are relatively less or by any other suitable means.
(b) Every employee employed in areas where the noise exceeds the maximum permissible exposure levels specifi ed in
the Tables in sub - paragraph 1 of paragraph 3 shall be subjected to an auditory examination by a Medical offi cer within 14
days of his fi rst employment and thereafter, shall be re-examined at least once in every 12 months. Such initial and periodical
examinations shall include tests which the Medical offi cer may consider appropriate and shall include determination of auditory
thresholds for pure tones of 125, 250, 500, 1000, 2000,4000 and 8000 cycles per second.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
125
Part-B
High Vibration Levels
1. Applications.-This Part of the Schedule shall apply to all operations in a manufacturing part of the process having high
undesired vibrations.
2. Defi nition.-(a) “daily exposure” means the quantity of mechanical vibration to which an employee is exposed during a
working day, which takes account of the magnitude and duration of the vibration;
(b) “Vibration” means a mechanical phenomenon where by oscillations occur about equilibrium point. The oscillations may
be periodic or random;
(c) “high vibration” means any exposure greater than the exposure limit value and action value specifi ed in paragraph - 3;
(d) “exposure action value” means the level of daily exposure set out in paragraph-3 for any employee which, if reached
or exceeded, requires specifi ed action to be taken to reduce risk;
(e) “exposure limit value” means the level of daily exposure for any employee which must not be exceeded, as specifi ed
in paragraph-3;
(f) “hand-arm vibration” means mechanical vibration which is transmitted into the hands are arms during a work activity as
described in sub - paragraph-(1) of paragraph 3 ;
(g) “mechanical vibration” means vibration occurring in a piece of machinery or equipment or in a vehicle as a result of
its operation; and
(h) “whole-body vibration” means mechanical vibration which is transmitted into the body, when seated or standing, through
the supporting surface, during a work activity or as described in sub - paragraph-(2) of paragraph 3.
3. Exposure limit values and action values.-(1) For hand-arm Vibration.-
(a) the daily exposure limit value is 5 m/s 2A(8);
(b) the daily exposure action value is 2.5 m/s2 A(8), and daily exposure shall be ascertained on the basis set out in the
relevant National/International Standards specifi ed in table below.
(2) For whole body vibration.-
(a) the daily exposure limit value is1.15 m/s2 A(8);
(b) the daily exposure action value is 0.5 m/s2 A(8),and daily exposure shall be ascertained on the basis set out in the
relevant National / International Standards.
TABLE
The Threshold Limit Values (TLVs) for exposure of the hand to vibration in X, Y or Z direction of axes in the three dimensional
system shall be as given below:
Total Daily Exposure Duration (hours)
Maximum value of frequency weighted
acceleration (m/s2) in any direction
4 to less than 8 hours
4
2 to less than 4 hours
6
1 to less than 2 hours
8
less than 1 hour
12
(3) Assessment of vibration exposure shall be made for each applicable direction (X, Y, Z) since vibration is a vector quantity
(magnitude and direction). In each direction, the magnitude of the vibration during normal operation of the power tool, machine
or work piece should be expressed by the root-mean-square (RMS) value of the frequency - weighted component acceleration,
in units of meter per second squared (m/s2).
4. Assessment of risk to health due to vibration at the work Place.-(1) An occupier who carries out work which is liable
expose any employee from vibration to shall make a suitable and suffi cient assessment of the risk created by that work to the
health and safety of those and the risk assessment shall identify the control measures that need to be taken.
(2) The risk assessment should be reviewed whenever it is felt the changes in the process makes the earlier risk assessment
no longer valid.
126
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
5. Engineering Control measures.-(1) The occupier shall ensure that risk from the exposure of employees to vibration is
either eliminated at source or, where this is not reasonably practicable, reduced to as low a level as is reasonably practicable.
(2) Where it is not reasonably practicable to eliminate risk at source pursuant to sub - paragraph 1 and an exposure action
value is likely to be reached or exceeded, the employer shall reduce exposure to as low a level as is reasonably practicable by
establishing and implementing a program of engineering control measures which are appropriate to this type of activity.
(3) The occupier shall ensure that the employees are provided with the following measures:-
(a) work equipment of appropriate ergonomic design which, taking account of the work to be done, produces the least
possible vibration;
(b) the provision of auxiliary equipment which reduces the risk of injuries caused by vibration; and install appropriate
maintenance programmes for work equipment, the workplace and workplace systems;
(4) Subject to above sub -paragraphs, the employer shall ensure that his employees are not exposed to vibration above an
exposure limit value; and shall take necessary to identify the reasons for the limit being exceeded and take appropriate steps
to reduce the exposure to vibration to below limit value.
Provided that where the exposure of an employees to vibration is usually below the exposure action value but varies
markedly from time to time and may occasionally exceed the exposure limit value.
Provided further that any exposure to vibration averaged over one week is less than the exposure limit value and there
is evidence to show that the risk from the actual pattern of exposure is less than the corresponding risk from constant exposure
at the exposure limit value; and that the risk is reduced to as low a level as is reasonably practicable, taking into-account the
special circumstances.
6. Medical Examination.-(1) The occupier shall ensure that the employees who are likely to be exposed to vibration at
above exposure action value are subjected to periodical medical examination once in a year. The medical examination shall
include general and physical examination as well as special test for Reynaud’s phenomenon.
(2) The health record of employees shall be maintained by the occupier for a period of fi ve years from the date of last test
and produce to the Inspector-cum-Facilitator on demand.
(3) If at any time the Medical offi cer is of the opinion that the employee is no longer fi t to work in the said process on the
ground that continuance daring would involve danger to the health of the employee he shall make a record of his fi tness in
the certifi cate in FORM XXIII and the health register in FORM XXIV. The entry of his fi ndings in those documents should also
include the period for which he considers that the said person is unfi t for work in the said processes. The person declared unfi t
in such circumstances shall be provided with alternate placement facility unless he is fully incapacitated in the opinion of the
Medical offi cer in which case the person aff ected shall be suitably rehabilitated.
7. Personal Protective equipment.-(1) The occupier shall ensure that the employees who are likely tobe exposed to
high level of vibration are provided with appropriate Personal Protective Equipment (PPE) and protective clothing confi rming
to national or international standards. Such Personal Protective Equipment should include hand gloves arid safety shoes. The
protective clothing shall be able to protect the employees from cold and dump.
2) The Occupier shall ensure that employees are given periodical training in the use care and maintenance of the Personal
Protective Equipment.
8. Administrative Control Measures.- (1) The occupier shall ensure that as far as reasonably practicable as all necessary
control measures are taken to ensure that the unwanted vibrations do not aff ect the health of the employees employed in the
process to which this part of schedule apply.
(2) The occupier shall provide all employees with information, instruction and training to be adopted to limit the exposure
limit values and action values as set out in paragraph -3.
(3) Without prejudice to the generality of sub-paragraph 2 above, the information, instruction and training provided under
that the said sub - paragraph shall include.-
(a) the exposure limit values and action values set out in paragraph 3;
(b) safe working practices to minimise exposure to vibration;
(c) suitable and suffi cient information and training for employees, such that work equipment may be used correctly and
safety, in order to minimise their exposure to vibration;
(d) limitation of the duration and magnitude of exposure to vibration;
(e) appropriate work schedules with adequate rest periods; and
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
127
(f) The information, instruction and training required by sub - paragraph (2) shall be updated to take accounted signifi cant
changes in the type of work carried out or the working methods used by the employer.
(4) The Occupier shall display pictorial cautionary notices/warning signs at conspicuous places where there are possibilities
of employees being exposed to undesired high vibrations.
9. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in the operations
specifi ed in paragraph 1 ofPart-B of this schedule.
Sඋඐඍඌඝඔඍ XXIX
Manufacture or Manipulation of Dangerous Pesticides
(see rule 81)
1. Application.-This schedule shall apply in respect of all factories or any part thereof in which the process of manufacture
or manipulation of dangerous pesticide (thereinafter referred to as the said manufacturing process) is carried on.
2. Defi nition.-For the purpose of this schedule -
(a) "dangerous pesticides" means any product proposed or used for controlling, destroying or repelling any pest or for
preventing growth or mitigating eff ects of such growth including any of its formulations which is considered toxic under and is
covered by the Insecticides Act, 1968 and the rules made thereunder and any other products as may be notifi ed from time to
time by the Government;
(b) "manipulation" includes mixing, blending, formulating, fi lling, emptying, packing or otherwise handling ;
(c) "effi cient exhaust draught" means localized mechanical ventilation for removal of smoke, gas, vapour dust, fume or
mist so as to prevent them from escaping into the air of any workroom in which work is carried on. No exhaust draught shall
be considered effi cient if it fails to remove smoke generated at the point where such gas, fume, dust, vapour or mist originates
from the processes; and
(d) "fi rst employment" shall mean fi rst employment in any manufacturing process to which this schedule applies and shall
also include re-employment in the said manufacturing process following any cessation of employment for a continuous period
exceeding three calendar months.
3. Instruction to employees.-Every employee on his fi rst employment shall be fully instructed on the properties including
dangerous properties of the chemicals handled in the said manufacturing process and the hazards involved. The employees
shall also be instructed in the measures to be taken to deal with any emergency. Such instructions shall be repeated periodically.
4. Cautionary notice and placards.-Cautionary notices and placards in the form specifi ed in the Appendix to this Schedule
and printed in the language of the majority of the employees shall be displayed in all work places in which said manufacturing
process is carried on so that they can be easily and conveniently read by the employees. Arrangements shall be made by the
occupier of the factory to periodically instruct the employees regarding the health hazards arising in the said manufacturing
proem and methods of protection. Such notices shall include brief instructions regarding the periodical clinical tests required to
be undertaken for protecting health of the employees.
5. Food, drink and smoking prohibited.-(1) No food, drink, tobacco, pan or supari shall be brought into or consumed by
any employee in any workroom in which the said manufacturing process is carried out.
(2) Smoking shall be prohibited in any workroom in which the said manufacturing process is carried out.
6. Protective clothing and protective equipment.-(1) Protective clothing consisting of long pants and shirts or overalls
with long sleeves and head coverings shall be provided for all employees employed in the said manufacturing process.
(2) (a) Protective equipment consisting of rubber gloves, gum boots, rubber aprons, chemical safety goggles and respirators
shall be provided for all employees employed in the said manufacturing process.
(b) Gloves, boots, aprons shall be made from synthetic rubber where a pesticide contains oil.
(3) Protective clothing and equipment shall be worn by the employees supplied with such clothing and equipment.
(4) Protective clothing and equipment shall be washed daily from inside and outside if the employees handle pesticides
containing nicotine or phosphorous and shall be washed frequently if handling other pesticides.
(5) Protective clothing and equipment shall be maintained in good repair.
7. Floors and work-benches.-(1) Floors in every work-room where dangerous pesticides are manipulated shall be of
cement or other impervious material giving a smooth surface.
128
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) Floor shall be maintained in good repair, provided with adequate slope leading to a drain and thoroughly washed once
a day with hose pipe.
(3) Work-benches where dangerous pesticides are manipulated shall be made of smooth,non-absorbing material preferably
stainless steel and shall be cleaned at least once daily.
8. Spillage and waste.-(1) If a dangerous pesticide during its manipulation splashes or spills on the work-bench, fl oor or
on the protective clothing worn by an employee, immediate action shall be taken for thorough decontamination of such areas
or articles.
(2) Cloth, rags, paper or other material soaked or soiled with a dangerous pesticide shall be deposited in a suitable receptacle
with tight fi tting cover. Contaminated waste shall be destroyed by burning at least once a week.
(3) Suitable deactivating agents, where available shall be kept in a readily accessible place for use while attending to a
spillage.
(4) Easy means of access shall be provided to all parts of the plant for cleaning, maintenance and repairs.
9. Empty containers used for dangerous pesticides.-Containers used for dangerous pesticides shall be thoroughly
cleaned of their content and treated with an inactivating agent before being descended or destroyed.
10. Manual handling.-(1) A dangerous pesticide shall be required or allowed to be manipulated by and except by means
of a long handled scoop.
(2) Direct contact of any part of the body with a dangerous pesticide during its manipulation shall be avoided.
11. Ventilation.-(1) In every workroom or area where a dangerous pesticide is manipulated, adequate ventilation shall be
provided at all times by the circulation of fresh air.
(2) Unless the process is completely enclosed, the following operations during manipulation of a dangerous pesticide shall
not be undertaken without an effi cient exhaust draught
(a) emptying a container holding a dangerous pesticide;
(b) blending a dangerous pesticide;
(c) preparing a liquid or powder formulation containing a dangerous pesticide; and
(d) changing or fi lling a dangerous pesticide into a container, tank hopper or machine or small sized containers.
(3) In the event of a failure of the exhaust or draught provided on the above operation, the said operations shall be stopped
forthwith.
12. Time allowed for washing.-(1) Before each meal and before the end of the day's work at least ten minutes in addition
to the regular rest interval shall be allowed for washing to each employee engaged in the manipulation of dangerous pesticide.
(2) Every employee engaged in the manipulation of dangerous pesticides shall have a thorough wash before consuming
any food and also at the end of the day's work.
13. Washing and bathing facilities.-(1) There shall be provided and maintained in a dean state and in good repair for
the use of all employees employed in the factory where the said manufacturing process is carried on, adequate washing and
bathing places having a constant supply of water under cover at the rate of one such place for every 5 persons employed.
(2) The washing places shall have stand pipes placed at intervals of not less than one meter.
(3) Not less than one half of the total number of washing places shall be provided with bathrooms.
(4) Suffi cient supply of clean towels made of suitable material shall be provided :
Provided that such towels shall be supplied individually for each employee if so ordered by the Inspector-cum-Facilitator.
(5) Suffi cient supply of soap and nail brushes shall be provided.
14. Cloakroom.-There shall be provided and maintained for the use of all employees employed in the factory where the
said manufacturing process is carried on:
(a) a cloakroom for clothing put off during working hours with adequate arrangements for drying clothing, if wet and
(b) separate and suitable arrangements for the storage of protective clothing provided under
paragraph 7.
15. Mess-room.-(1) There shall be provided and maintained for the use of all employees employed in the factory in which
the said manufacturing process is carried on and remaining on the premises during the rest intervals, a suitable mess-room
which shall be furnished with --
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
129
(a) suffi cient tables and benches with back rest, and
(b) adequate means for warming food.
(2) The mess room shall be placed under the charge of a responsible person and shall be kept clean.
16. Manipulation not to be undertaken.-Manufacture or manipulation of a pesticide shall not be undertaken in any factory
unless a certifi cate regarding its dangerous nature or otherwise is obtained from the Chief Inspector-cum-Facilitator.
17. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed Medical Practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
18. Medical Examination by Medical Offi cer.- (1) Every employee employed in the processes mentioned in paragraph
1 shall be examined by a Medical Offi cer within 15 days of his fi rst employment. Such examination in respect of Halogenated
Pesticides, shall include tests for determination of the chemical in blood and in fat tissues, EEG abnormalities and memory tests,
in respect of organo phosphorous compounds, such examination shall include test for depression of cholinesterase in plasma
and red blood cells. No employee shall be allowed to work after 15 days of his fi rst employment in the factory unless certifi ed
fi t for such employment by the Medical Offi cer.
(2) Every employee employed in the said processes shall be re-examined by a Medical Offi cer at least once in every six
calendar months. Such examinations shall, wherever the Medical Offi cer considers appropriate, include the tests specifi ed in
sub-paragraph (1). Further every employee employed in the said processes shall also be examined once in every three months
by the factory Medical Offi cer.
(3) The Medical Officer after examining an e m plo y e e, shall issue a certificate of fitness in
FORM XXIII.The record of examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate
shall be kept in the custody of the Occupier of the Factory. The record of each examination carried out under sub-paragraphs (1)
and (2), including the nature and the results of these tests, shall also be entered by the Medical Offi cer in a Health Register in
FORM XXIV.
(4) The Certifi cate of Fitness and the health register shall be kept readily available for inspection by the Inspector-cum-
Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in the said certifi cate and the Health Register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t to work in the said processes. The person so suspended from the
process shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) shall be re-employed or permitted to work in
the said processes unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those processes.
19. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any room
in which manufacture or manipulation of dangerous pesticide is carried on.
APPENDIX
(see paragraph 4)
CAUTIONARY NOTICE
Insecticides and Pesticides
1. Chemicals handled in this plant are poisonous substances
2. Smoking, eating food or drinking, chewing tobacco in this area is prohibited. No food stuff or drink shall be brought in
this area.
3. Some of these chemicals maybe absorbed through skin and may cause poisoning.
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
4. A good wash shall be taken before meals.
5. A good bath shall be taken at the end of the shift.
6. Protective clothing and equipment supplied shall be used while working in this area.
7. Containers of pesticides shall not be used for keeping food stuff s.
8. Spillage of the chemicals on any part of the body or on the fl oor or work bench shall be immediately washed away with
water.
9. Clothing contaminated due to splashing shall be removed immediately.
10. Scrupulous cleanliness shall be maintained in this area.
11. Do not handle pesticides with bare hands; use scoops provided with handle.
12. In case of sickness like nausea, vomiting, giddiness, the Occupier should be informed who will make necessary
arrangements for treatment.
13. All employees shall report for the prescribed medical tests regularly to protect their own health.
Sඋඐඍඌඝඔඍ XXX
Manufacture of Rayon by Viscose Process
(see rule 81)
1. Defi nitions.-For the purpose of this schedule
(a) "approved" means approved for the time being in writing by the Chief Inspector-cum-Facilitator ;
(b) "breathing apparatus" means a helmet or face piece with necessary connections by means of which the person using
it in a poisonous, asphyxiating or irritant atmosphere breathes unpolluted air ; or any other approved apparatus ;
(c) "churn" means the vessel in which alkali cellulose pulp is treated with carbon disulphide;
(d) "dumping" means transfer of cellulose xanthate from a dry churn to a dissolver ;
(e) "effi cient exhaust draught" means a localized ventilation by mechanical means for the removal of any gas or vapour, so
as to prevent it from escaping into the air or any place in which work is carried on. No draught shall be deemed to be effi cient
if it fails to control eff ectively any gas or vapour generated at the point where such gas or fume originates;
(f) "fume process" means any process in which carbon disulphide or hydrogen sulphide is produced, used or given off ;
(g) "life belt" means a belt made of leather or other suitable material which can be securely fastened round the body with
a suitable length of rope attached to it, each of which is suffi ciently strong to sustain the weight of a man ;
(h) "protective equipment" means apron, goggles, face shields, footwear, gloves and overalls made of suitable materials.
2. Ventilation.-(1) In all workrooms where a fume process is carried on, adequate ventilation by natural or mechanical
means shall be provided so as to control, in association with other control measures, the concentration of carbon-disulphide
and hydrogen sulphide in the air of every work environment within the permissible limits.
(2) Notwithstanding the requirements in sub-paragraph (1), an effi cient exhaust draught shall be provided and maintained
to control the concentration of carbon-disulphide and hydrogen sulphide in the air at the following locations :
(a) dumping hoppers of dry churns;
(b) spinning machines;
(c) trio rollers and cutters used in staple fi ber spinning ;
(d) hydro-extractors for yarn cakes;
(e) after treatment processes ; and
(f) spin baths.
(3) In so far as the spinning machines and trio rollers and cutters used in staple fi ber spinning are concerned, they shall be,
for the purpose of ensuring the eff ectiveness of the exhaust draught to be provided as required in sub-paragraph (1), enclosed
as fully as practicable and provided with suitable shutters in sections to enable the required operations to be carried out without
giving rise to undue quantities of carbon-di-sulphide and hydrogen sulphide escaping to the work environment
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
131
(4) No dry churn shall be opened after completion of reaction without initially exhausting the residual vapors of carbon-di-
sulphide by operation of a suitable and effi cient arrangement for exhausting the vapors which shall be continued to be operated
as long as the churn is kept opened.
(5) Whenever any ventilation apparatus normally required for the purpose of meeting the requirements in sub-paragraphs
(2), (3) and (4) is ineff ective, fails, or is stopped for any purpose whatsoever, all persons shall be required to leave the work
areas where the equipment or processes specifi ed in the above said sub- paragraphs are in use, as soon as possible, and in
any case not later than 15 minutes after such occurrence.
(6)(i) All ventilating systems provided for the purposes as required in sub-paragraphs (2), (3) and (4) shall be examined
and inspected once every week by a responsible person. It shall be thoroughly examined and tested by a competent person
once in every period of 12 months. Any defects found by such examinations of test shall be rectifi ed forthwith.
(ii) A register containing particulars of such examinations and tests, and the state of the systems and the repairs or alterations
(if any) found to be necessary shall be kept and shall be available for inspection by an Inspector-cum-Facilitator.
3. Waste from spinning machines.-Waste yarn from the spinning machines shall be deposited in suitable containers
provided with close fi tting covers. Such waste shall be disposed off as quickly as possible after decontamination.
4. Linking of dry churns.-The inside surface of all dry churns shall be coated with a non-sticky paint so that cellulose
xanthate will not stick to the surface of the churn, such coating shall be maintained in good condition.
5. Air m onito r in g.-(1) To ensure t he eff ective ne ss of th e co nt rol me as ures , mo ni to ring of
carbon-disulphide and hydrogen sulphide in air shall be carried out once at least in every shift and the record of the results so
obtained shall be entered in a register specially maintained for the purposes.
(2) For the purpose of the requirement in sub-paragraph (1), instantaneous gas detector tubes shall not be used. Samples
shall be collected over a duration of not less than 10 minutes and analyzed by an approved method. The locations where such
monitoring is to be done shall be as directed by the Inspector-cum-Facilitator.
(3) If the concentration of either carbon disulphide or hydrogen sulphide exceeds the permissible limits for such vapour or
gas as laid down in rule 97 suitable steps shall be taken for controlling the concentrations in air of such containers. A report of
such occurrences shall be sent to the Chief Inspector-cum-Facilitator forthwith.
6. Prohibition to remain in fume process room.-No person during his intervals for meal, or rest shall remain in any room
wherein fume process is carried on.
7. Protective equipment.-(1) The occupier shall provide and maintain in good condition protective equipment as specifi ed
in the Table for use of persons employed in the processes referred to therein.
THE TABLE
Process
Protective equipment
(1)
(2)
1. Dumping.
Overalls, face-shields, gloves and footwear -
all made of suitable material.
2. Spinning.
Suitable aprons, gloves and footwear.
3.Process involving or likely to involve
contact with viscose solution.
Suitable gloves and footwear.
4. Handling of Sulphur.
Suitable Chemical goggles.
5. Any other process involving contact with
hazardous chemicals.
Protective equipment as may be directed
by the Chief Inspector-cum-Facilitator by an
order in writing.
2) A suitable room, rooms or lockers shall be provided exclusively for the storage of all the protective equipment supplied
to employees and no such equipment shall be stored at any place other than the room, rooms or lockers so provided.
8. Breathing apparatus.-(1) There shall be provided in every factory where fume process is carried on, suffi cient supply of,
(a) breathing apparatus;
(b) oxygen and suitable appliances for its administration ; and
(c) life belts.
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TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) (i) The breathing apparatus and other appliances referred to in sub-paragraph (1) shall be maintained in good condition
and kept in appropriate locations so as to be readily available.
(ii) The breathing apparatus and other appliances referred to in clauses (a) and (b) ofsub-paragraph (1) shall be cleaned
and disinfected at suitable intervals and thoroughly inspected once every month by a responsible person.
(iii) A record of the maintenance and of the condition of the breathing apparatus and other appliances referred to in sub-
clause (1) shall be entered in a register provided for that purpose which shall be readily available for inspection by an Inspector-
cum-Facilitator.
(3) Suffi cient number of employees shall be trained and periodically re-trained in the use of breathing apparatus and
administering artifi cial respiration so that at least two such trained persons would be available during all the working hours in
each room in which (tune process is carried on.
(4) Breathing apparatus shall be kept properly labeled in clean, dry, light proof cabinets and if liable to be aff ected by fumes,
shall be protected by placing them in suitable containers.
(5) No person shall be employed to perform any work specifi ed in sub-paragraph (1) for which breathing apparatus is
necessary to be provided under that sub-paragraph unless he has been fully instructed in the proper use of that equipment.
(6) No breathing apparatus provided in pursuance of subparagraph (1) which has been worn by a person shall be worn
by another person unless it has been thoroughly cleaned and disinfected since last being worn and the person has been fully
instructed in the proper use of that equipment.
9. Electric fi ttings.-All electric fi ttings in any room in which carbon-disulphide is produced, used or given off or is likely to be
given off into the work environment, other than a spinning room, shall be of fl ame-proof construction and all electric conductors
shall either be enclosed in metal conduits or be lead sheathed.
10. Prohibition relating to smoking, etc.- No person shall smoke or carry matches, fi re or naked light or other means
of producing a naked light or spark in a room in which fume process is carried on. A notice in the language understood by the
majority of the employees shall be posted in prominent locations in the plant prohibiting smoking and carrying of matches, fi re
or naked light or other means of producing naked light or spark into such rooms.
Provided that fi re, naked light or other means of producing a naked light or spark may be carried on in such room
only when required for the purpose of the process itself under the direction of a responsible person.
11. Washing and bathing facilities.-(1) There shall be provided and maintained in a clean state and in good repair for
the use of all employees employed in the processes covered by the schedule, adequate washing and bathing places having a
constant supply of water under cover at the rate of one such place for every 25 persons employed.
(2) The washing places shall have stand pipes placed at intervals of not less than one meter.
(3) Not less than one half of the total number of washing places shall be provided with bathrooms.
(4) Suffi cient supply of clean towels made of suitable material shall be provided:
Provided that such towels shall be supplied individually for each employee if so ordered by the Inspector-cum-Facilitator.
(5) Suffi cient supply of soap and nail brushes shall be provided.
12. Rest room.-(1) A rest room shall be provided for the employees engaged in doffi ng operations of fi lament yarn spinning
process.
(2) Such rest room shall be provided with fresh air supply and adequate seating arrangement.
13. Cautionary notice and instructions.-(1) The following cautionary notice shall be prominently displayed in each fume
process room: -
CAUTIONARY NOTICE
1. Carbon disulphide (CS) and Hydrogen Sulphide (H2S) which may be present in this room are hazardous to health.
2. Follow safety instructions.
3. Use protective equipment and breathing apparatus as and when required.
4. Smoking is strictly prohibited in this area.
This notice shall be in a language understood by the majority of the employees and displayed where it can be easily
and conveniently read. If any employee is illiterate, eff ective steps shall be taken to explain carefully to him the contents of the
notice so displayed.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
133
(2) Arrangements shall be made to instruct each employee employed in any room in which a fume process is carried on
regarding the health hazards connected with their work and the preventive measures and methods to protect themselves. Such
instructions shall be given on his fi rst employment and repeated periodically.
(3) Simple and special instructions shall be framed to ensure that eff ective measures will be carried out in case of emergency
involving escape of carbon disulphide and hydrogen sulphide. Those instructions shall be displayed in the concerned areas and
employees shall be instructed and trained in the actions to be taken in such emergencies.
14. Medical facilities and records of examinations and tests.-(1) The occupier of each factory to which the schedule
applies, shall -
(a) employ a qualifi ed medical offi cer for medical surveillance of the employees employed in the fume process whose
employment shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical officer all the necessary facilities for the purpose referred to in
clause (a).
(2) The record of medical examination and appropriate tests carried out by the said medical offi cer shall be maintained in
FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
15. Medical examination by the Medical Offi cer.-(1) Every employee employed in the fi nite process shall be examined
by a Medical Offi cer within 15 days of his fi rst employment. Such examination shall include tests for estimation of exposure
co-effi cient (iodine azide test in urine) and cholesterol, as well as Electrocardiogram (ECG) and Central Nervous System (CNS)
tests. No employee shall be allowed to work after 15 days of his fi rst employment in the factory unless certifi ed fi t for such
employment by the Medical Offi cer.
(2) Every employee employed in the fume process shall be re-examined by a Medical Offi cer at least once in every twelve
calendar months. Such examination shall wherever the Medical Offi cer considers appropriate, include all the tests as specifi ed
in sub-paragraph (1).
(3) The Medical Offi cer after examining anemployee, shall issue a certifi cate of fi tness in FORM XXV. The record
of re-examinations carried out shall be entered in the certificate and the certificate shall be kept in the custody of
the Occupier of the factory. The record of each examination carried out shall be entered in the certificate and the
certifi cate shall be kept in the custody of the Occupier of the factory. The records of each examination carried out under
sub-paragraphs (1) and (2), including the nature and the results of the tests, shall also be entered by the Medical Offi cer in a
health register in FORM XXIV.
(4) The Certifi cate of Fitness and the health register shall be kept readily available for inspection by the Inspector-cum-
Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that anemployee is no longer fi t for employment in the fume process
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in the said certifi cate and the health register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t for work in the fume process.
The persons so suspended from the process shall be provided with alternative placement facilities unless he is fully
incapacitated in the opinion of the Medical Offi cer in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfit to work as said in sub-paragraph (5) above shall be
re-employed or permitted to work in the fume process unless the Medical Offi cer, after further examination again certifi es him
fi t for employment in such process.
Sඋඐඍඌඝඔඍ XXXI
Flammable Liquefi ed or Compressed Gases and Highly Flammable Liquids
(see rule 81)
1. Application.-Provisions of this Schedule shall apply to all factories where fl ammable liquefi ed or compressed gases or
highly fl ammable liquids are manufactured, stored, handled used (sic.).
2. Defi nitions.-For the purposes of this Schedule,-
(a) "bulk storage " means bullet or Horton sphere or mounded vessel or portable cylinders used for storage of fl ammable
liquefi ed or compressed gases or highly fl ammable liquids, which are having cumulative water storage capacity exceeding one
thousand liters;
(b) "bullet" means a horizontal cylindrical pressure vessel with hemispherical or dished ends used for storage of fl ammable
liquefi ed or compressed gas;
134
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(c) “explosive mixture” means a mixture of combustion agent (oxidizing substance in gaseous, liquid or solid state) and a
fuel (oxidisable substance in gaseous, liquid or solid state) in such proportions that it could give rise to a very rapid and violent
oxidation reaction, liberating more kinetic energy than is dissipated through conduction and convection, ultimately causing
practical eff ect of explosion ;
(d) "fi re proof " means a passive means of protection of a structure or equipment or vessel from exposure to direct fi re or
fl ame impingement or prolonged exposure to high intensity radiant thermal fl ux, by the application of a coating of certain heat-
resistant substance or mixture of a specifi ed rating ;
(e) "fi re safe " means a provision of dual seating to control leakage to acceptable level, even after damage, due to fi re,
as applied to valves ;
(f) "fl ammable compressed gas " means fl ammable compressed gas as defi ned in rule 2 of the Static and Mobile Pressure
Vessels (Unfi red) Rules, 1981 framed under the Explosives Act, 1884 (Central Act IV of 1884) ;
(g) "fl ammable liquefi ed gas " means a fl ammable gas kept in liquefi ed state by the application of pressure at normal
ambient temperature, 13% (thirteen percentage) or less of which by volume with air forms a fl ammable mixture or which has a
fl ammable range with air of atleast 12% (twelve percentage) points regardless of the lower fl ammable limits;
(h) "gas free " means a condition when the concentration of a fl ammable gas in an equipment or a vessel is well below
the threshold limits (lower explosive limit), so, that it is safe for a man to enter into the equipment or vessel or to conduct "hot
work " there, as the case may be ;
(i) "highly fl ammable liquid " means any liquid including its solution, emulsion or suspension which when tested in a
manner specifi ed by sections 14 and 15 of the Petroleum Act, 1934 (Central Act XXX of 1934) gives off fl ammable vapors at a
temperature less than 32 degrees Centigrade;
(j) "Horton sphere" means a spherical Pressure Vessel, supported vertically and is used for the storage of fl ammable
liquefi ed' or compressed gas;
(k) "hot work " means an activity which may produce enough heat or spark to ignite a fl ammable or explosive mixture;
(l) "Mounded vessel" means a pressure vessel for the storage of fl ammable liquefi ed or compressed gas, which is sited
above ground and is completely covered by a mound of earth or similar inert material except for nozzles, manhole covers,
inspection covers fi tted on the top of the vessel ;
(m) "purging" means an act of replacing the atmosphere inside a vessel or a container by an inert gas in such a manner
as to prevent the formation of an explosive mixture;
(n) "purging into service" means the replacement of air in a closed system by an inert gas and then replacement of the
inert gas by the fl ammable gas, vapour or liquid;
(o) "purging out of service" means the replacement of normal fl ammable content of a closed system by an inert gas and
then replacement of the inert gas by air to such an extent that it is gas free and safe for any person to work ;
(p) "remote operated emergency valve" means a shut-off valve capable of remote operation which closes automatically on
loss of the actuating power or fi re engulfment and which is fi re-safe.
3. Storage.-Every highly fl ammable liquid, fl ammable liquefi ed or compressed gas used in every factory shall be stored in
bulk in suitable fi xed storage tank made of adequate fi re-resistant construction and located in a safe position under the ground
or in the open.
4. Location and spacing.-Before selecting the location of any storage vessel, risk analysis study shall be carried out.
Based on the risk analysis study, every storage vessel shall be located in the manner specifi ed below:-
(a) the location shall not interfere with the movement of vehicles. The Risk Contour shall not intercept the public places
such as assembly points, canteen, rest sheds and similar other locations;
(b) before locating any storage vessel, the soil- condition shall be assessed for the suitability of the superstructure;
(c) the storage vessel shall be sited above ground in open air and well-ventilated place;
(d) mounded vessels shall be so located that the manholes and pressure relief valves are in a well-ventilated position;
(e) the minimum safety distance between the storage vessels and from buildings, boundary or fi xed ignition source shall
be in accordance with the Static and Mobile Pressure Vessels (Unfi red) Rules, 1981, as amended from time to time ;
(f) the storage vessels shall not be installed one above the other ;
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
135
(g) the bullets shall be so located that their longitudinal axes do not points towards other vessels, vital process equipment,
control rooms, loading stations, nearby buildings or storage tanks containing hazardous materials;
(h) weeds, long grass, deciduous shrubs and trees and any combustible materials shall be removed from the storage
vessel area within the licenced premises;
(i) the storage vessels shall not be located within the bunded enclosure of any heat source or other fl ammable liquids,
gases or oxidizers ;
(j) the storage vessels, pumping equipment, loading and unloading facilities and vaporizers shall be located in an exclusive
fenced compound of atleast 2 meters high along the perimeter of the safety zone'; such fenced compound shall have atleast
two gates for the safe exit of persons and vehicles in case, of any emergency ;
(k) the number of storage vessels in one group shall not exceed six ;
(l) storage vessels within a group shall be so located that their longitudinal axes are parallel to each other;
(m) spheres and bullets shall not be grouped together and shall be provided with separate piping manifold, so as to avoid
overfi lling of a vessel due to gravitation from the other;
(n) the top surface of the storage vessels installed in a group shall be on the same plane so that the pressure safety valve
blow-out from them do not aff ect the other;
(o) the fl ooring of the bullets or spheres shall be sloped in such a way that the spilled liquid or gas from any vessel shall
not pass through any other vessel;
(p) the storage vessels shall not be located in such a way that the high tension electrical cables shall not pass through or
near the licenced premises;
(q) storage vessels shall not be located in places which are susceptible to fl ooding;
(r) the grade for the storage vessels shall be elevated slightly above the surrounding terrain in order to ensure complete
drainage of water from beneath the bottom of the vessels; and
(s) every container, vessel or tank used for storing highly fl ammable liquid or fl ammable liquefi ed or compressed gas shall
be clearly and in bold letters marked “Danger — Highly Flammable Liquid " or “Danger — Flammable liquefi ed or Compressed
Gas", as the case may be.
5. Design of storage vessels.- (1) General.- Each static vessel for the storage of fl ammable liquefi ed or compressed gas
shall be provided with the following fi ttings and instruments which are suitable for use at pressures not less than the design
pressure of the vessel and for the temperatures appropriate to the worst operating conditions namely: -
(a) at least two pressure safety valves connected independently to the vapour space;
(b) two independent liquid level indicators;
(c) a high level switch with alarm;
(d) a pressure gauge, connected to the vapour space; and
(e) a temperature gauge for measuring the temperature of the contents of the vessel.
(2) Vessel connections.-In every fl ammable liquefi ed or compressed gas storage vessel
(i) all the connections to the vessel shall be designed and fi tted in accordance with the Design Code of Indian
Standard-2825 or equivalent duly approved by the Chief Controller of Explosives;
(ii) not more than one nozzle shall be provided at its bottom for inlet and outlet purpose, apart from the drainage pipe;
(iii) the nozzle shall be a full-welded pipe and shall extend to a minimum distance of 3 (three) meters from the shadow
of the vessel. A combination of manual and remote operated shut-down valve shall be provided on this bottom nozzle at a
distance of atleast 3 (three) meter beyond the shadow of the vessel. The nozzle shall have a slope of 1.5 degree;
(iv) the nozzle shall be stress-relieved along with the vessel ;
(v) (sic) there shall not be any fl ange, instrument tapping or manhole fi tted on this nozzle up to the combination of
manual and remote operated valve ; and
(vi) an excess fl ow valve shall be provided for the nozzle on the body of the vessel.
136
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(3) Pressure Safety Valve.- In every storage vessel
(i) the pressure safety valves provided shall be of spring-loaded type (weight-loaded safety valves shall not be used).
Each of the pressure safety valves shall have 100% (hundred percent.) relieving capacity;
(ii) the pressure safety valves shall be set to discharge at a pressure not more than 110 (one hundred and ten) per
cent. of the design pressure of the vessel and shall have a total relieving capacity adequate for limiting the pressure build-up
in the vessel not more than 120 (one hundred and twenty) per cent. of the design pressure;
(iii) the discharge of the pressure safety valves shall be connected to fl are system. if available. In case the fl are system
is not available, the discharge from the pressure safety valve shall be vented vertically upwards to atmosphere at a minimum
elevation of 3 meter above the top of the vessel for eff ective dispersion of the discharge. A loose-fi tting rain cap with a non-
sparking chain attached to the vent pipe shall be fi tted on top of the pressure safety valve;
(iv) an isolation valve shall be provided in between each pressure safety valve and the vessel. The arrangement of
such isolation valve shall be so designed as to aff ord full required capacity fl ow through atleast one of the pressure safety valves
; and
(v) each pressure safety valve shall be visibly marked with the "set pressure" in Kg/Sq.Cm. (gauge) at which it will
discharge, with its actual rate of discharge in cubic meter per minute of the gas at a pressure of 120 (one hundred and twenty)
per cent. of the design pressure of the vessel.
(4) Emergency shut-off valve.- In every storage vessel
(i) all liquid and vapour connections, except those for pressure safety valves and the drainage connections of diameter
less than 25 (twenty fi ve) mm., shall have an emergency shut-off valve, such as an excess fl ow check valve or a remote operated
valve:
Provided that the emergency shut-off valve is not required in cases where the connection to a vessel is not greater
than three centimeter in diameter for liquid and eight centimeter in diameter for vapour;
(ii) where the emergency shut-off valve provided is of 'excess fl ow check valve' type, its closing rate of fl ow shall be below
the rate which is likely to result due to a fracture of the line which it is protecting, calculated under the worst conditions. Excess
fl ow check valve shall have a fl ow capacity suffi ciently above the normal fl ow requirements to prevent valve chatter.
(5) Bottom water draw-off or drain valve.-In every storage vessel
(i) there shall be provided two drain valves at the bottom of the vessel between the remote operated valve and the
fi rst isolation valve. The length of the pipeline between the two drain valves shall be atleast 0.5 meter to minimize the risk of
simultaneous obstruction of both valves due to freezing of any water present in the liquefi ed gas. The drain connections shall
be not more than 50 (fi fty) millimeter in diameter;
(ii) the fi rst drain valve from the vessel shall be of gate type (throttle type), while the second drain valve shall be of
quick shut-off type ;
(iii) the material of construction for the drain pipeline and the related connections shall be suitable for cryogenic
application.
(6) Sampling valve.- In every storage vessel, two valves with suitable distance-pipe of not less than 0.5 meter in length
between them shall be fi tted at its bottom between the remote operated valve and the fi rst isolation valve for sampling purpose.
(The provision of a distance-pipe is for the purpose of avoiding icing problem in the upstream valve)
(7) Liquid level gauging device.- In every storage vessel, out of two level indicators provided, one shall be of "fl oat" type
and the other shall be of "diff erential pressure" type in case of Horton Spheres. Magnetic fl oat type gauge shall be used for
bullets in the place of "diff erential pressure" type "High Level" alarm shall be set on the level indicators to operate at not more
than 85% (eighty fi ve percent.) of the volumetric capacity of the vessel. An audio-visual indication as regards the high level
alarm shall be provided at the normal place of operator's seat.
(8) Pressure gauge.- In every storage vessel, there shall be provided atleast one pressure gauge, duly calibrated and
having a dial range not less than 1.5 times the design pressure, easily visible and designed to show the correct internal pressure
at all times. It shall be provided in the vapour space at the top. A suitable stop valve shall be provided in between the vessel
and the pressure gauge.
(9) Gas sensors.- In every storage vessel for fl ammable liquefi ed or compressed gas, gas sensors with alarm shall be
provided at vulnerable areas and in the event of gas leakage, such sensor shall trip the compressor or pump if in operation.
(10) Bonding.- Electrical continuity shall be maintained between the fl anges by means of bonding in every storage vessel
and its pipe lines.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
137
(11) Pop off valves.-“Pop off " valves shall be provided in between isolation valves on the pipelines carrying fl ammable
liquefi ed or compressed gases.
(12) Capacity of vaporizer.- The vaporizer, connected to the fl ammable liquefi ed gas storage vessels shall have adequate
capacity to meet the required fl ow rate of fl ammable liquefi ed gas in the process.
6. Prevention of ignition.-In every location where highly fl ammable liquid or fl ammable liquefi ed or compressed gas is
stored, conveyed, handled or used or where there is danger of fi re or explosion from accumulation of highly fl ammable liquid
or liquefi ed compressed gas in air, all practicable measures shall be taken to exclude the sources of ignition. Such precautions
shall include the following: -
(a) all electrical apparatus shall either be excluded from the area of risk or they shall be of such construction and so installed
and maintained as to prevent the danger of their being a source of ignition;
(b) eff ective measures shall be adopted for prevention of accumulation of static charges to a dangerous extent;
(c) no person shall wear or be allowed to wear any footwear having iron or steel nails or any other exposed ferrous materials
which is likely to cause sparks by friction;
(d) smoking, lighting or carrying of matches, lighters or smoking materials shall be prohibited;
(e) transmission bolts with iron fasteners shall not be used ; and
(f) all other precautions, as are reasonably practicable, shall be taken to prevent initiation of ignition from all other possible
sources such as open fl ames, frictional sparks, over heated surfaces of machinery or plant, chemical or physical-chemical
reaction and radiant heat.
7. Enclosed system for conveying highly fl ammable liquids.-Wherever it is reasonably practicable, highly fl ammable
liquids shall be conveyed within a factory in totally enclosed system consisting of pipe lines, pumps and similar appliances from
the storage tank or vessel to the point of use. Such enclosed system shall be so designed, installed, operated and maintained
as to avoid leakage or the risk of spilling.
8. Prohibition of smoking.-No person shall smoke in any place where a highly fl ammable liquid or fl ammable liquefi ed or
compressed gas is present in circumstances that smoking would give rise to a risk of fi re. The occupier shall take all practicable
measures to ensure compliance with this requirement including display of a bold notices indicating prohibition of smoking at
every place where this requirement applies.
9. Fire protection.-In every factory,-
(1) no vehicular traffi c shall be permitted within the risk area of lower fl ammable limit of the highly fl ammable liquid or
fl ammable liquefi ed or compressed gas stored. When required, vehicles fi lled with approved spark arrestors shall only be allowed
with valid vehicle entry permit.
(2) all the vessels used for bulk storage or handling of highly fl ammable liquid or fl ammable liquefi ed or compressed gases
shall be protected against the hazards of fi re as follows:
(a) medium velocity water spray system shall be provided for all above ground storage vessels, cylinder storage or fi lling
or repair sheds, pump houses, bulk lorry and tank wagon gantries;
(b) detection of fi re for automatic actuation of medium velocity water sprinkler system shall be provided at all critical locations.
such as bulk storage, tank truck or tank wagon gantry, pump or compressor house and vapourisers ;
(c) medium velocity water sprinkler system shall be based on heat and other detection.
(d) Quartzoid Bulb protection designed to blow at 79 (seventy nine) degree centrigrade (maximum) shall be provided in
open areas or in the sheds ;
(e) medium velocity water sprinkler system shall function in such a way that the actuation of fi re detectors shall initiate the
following: -
(i) opening of deluge valve ;
(ii) audio-visual alarm at the fi re pump house or control panel ;
(iii) fi re siren ; and
(iv) the diesel pump will get started based on the "Set pressure" to supplement or to maintain the fi re water pressure
in the ring main; and
(f) The medium velocity water sprinkler system shall have a minimum spray density of ten liters per minute per square
meter in the case of fl ammable liquefi ed or compressed gas and in the case of highly fl ammable liquid it shall have minimum
138
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
spray density of 3 (three) liters per minute per square meter for the single largest risk area.
For the purpose of calculation of a single risk area, the following shall be taken into account:-
(i) in case of bulk storage, adjoining vessels within the distance of R + 30 (thirty) meter, where R is the radius of the vessel
and 30 (thirty) meter shall be measured from the periphery of the vessel;
(ii) in case of tank lorry gantry, a maximum of 8 (eight) bays shall be taken as a single risk area ; and
(iii) in case of tank wagon gantry, a minimum of one gantry (600 (six hundred) Metric Tonnes) shall be taken as a single
risk area.
(3) (a) a fi re water ring main shall be provided all around the locations of storage and handling of fl ammable liquefi ed or
compressed gases with hydrants or monitors spaced at 30 (thirty) meter centre to centre. Fire hydrants and monitors shall be
installed outside the licenced premises;
(b) the fi re water pressure system shall be designed for a Minimum residual pressure of 7 (seven) Kgf/Sq. Cm. (gauge) at
the remotest place of application in the plant;
(c) fi re hydrant network shall be provided in closed loops to ensure multi-directional fl ow in the system. Isolation valves
shall be provided to enable isolation of any section of the network without aff ecting the fl ow in the rest; and
(d) the fi re water system in the plant shall be designed to meet the highest fi re-water fl ow requirement of medium velocity
water sprinkler for a single largest risk area at a time plus 288 (two hundred and eighty eight) meter/hour for operating 2 (two)
numbers fi re water monitor or supplementary hose requirements.
(4) (a) water for the hydrant service shall be stored in any easily accessible surface of underground concrete reservoir or
above ground tank of steel or concrete;
(b) the eff ective fi re water storage capacity available for fi re-fi ghting shall be for four hours ; and
(c) storage tank or reservoir for fi re water shall be in two interconnected compartments to facilitate cleaning and repair.
(5) Portable fi re extinguishers as approved by Bureau of Indian Standards shall be located at convenient places as indicated
in the Table below : -
THE TABLE
Area
Portable Fire Extinguisher
(1)
(2)
1. Flammable liquefi ed gas or storage
vessels (each)
2 Numbers 10 Kg. DCP
2. Tank wagon loading or unloading gantries
1 Number 10 Kg. DCP. extinguisher for
every 15/20 meters of gantry
3. Tank truck loading or unloading gantries
1 Number 10 Kg. DCP, fi re extinguisher in
each Bay and1 Number 50 Kg. Mobile DCP
unit/gantry
The dry chemical powder used in the extinguishers shall be potassium or Urea based or Sodium Bicarbonate as per
IS: 4308. The expellant gas i.e., N2/CO2 should be of good quality.
10. Loading and unloading facilities for fl ammable liquefi ed or compressed gas.-(1)Loading: In every factory, where
the loading of fl ammable liquefi ed or compressed gas is carried on, the loading station shall consist of the following:-
(a) a fi lling line with an isolation valve and check valve ;
(b) a vapour return line with a check valve and an isolation valve to be connected back to the storage vessel from which
the loading pump is drawing fl ammable liquefi ed gas ;
(c) suitable loading arm or fl exible hoses shall be provided at the end of fi lling line and vapour return line for connecting
to the tank truck vessels or tank wagons ; and
(d) suitable thermal pressure relief valve(s) shall be provided between the shut-off valves to protect against excessive
pressure which may develop due to thermal expansion of the trapped liquid .
(2) Unloading.- In every factory, where unloading of fl ammable liquefi ed or compressed gas is carried on, the compressor
used for unloading of fl ammable liquefi ed gases by means of a diff erential pressure between the receiving and discharging
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
139
vessels by withdrawing vapour from the receiving vessel and forcing it at high pressure into the discharging vessel shall have
the following facilities:-
(a) liquid unloading check valve line with isolation valve; and
(b) vapour line with isolation valves.
(3) Loading and unloading operations.- In every factory, where the loading or unloading of fl ammable liquefi ed or
compressed gas is carried on
(a) written operating procedures for loading or unloading operation, clearly defi ning the safety checks and precautions to
be observed as well as the responsibilities of the personnel involved in such operation, shall be prepared both in English and
in Tamil and shall be given to them and also displayed at the site;
(b) fl exible hoses used for transfer of fl ammable liquefi ed or compressed gas to or from a tank truck or tank wagon shall be,
(i) designed and constructed in accordance with the Static and Mobile Pressure Vessels (Unfi red) Rules, 1981;
(ii) having a means of identifi cation ;
(iii) periodically checked for electrical and mechanical continuity and recorded in the register;
(c) for connecting and disconnecting hoses, only non-sparking type of tools shall be used;
(d) the tank truck shall have the starter motor which shall be of non-sparking or fl ame-proof type;
(e) the tank truck shall be positioned on a leveled ground and blocks (checks) shall be placed at front and rear wheels in
order to prevent the risk of accidental vehicle movement;
(f) the engine of the vehicle shall be stopped and all the electrical equipment shall be switched off , before commencing
the loading or unloading operation;
(g) before commencing the loading or unloading operation, static charge shall be eff ectively discharged by bonding and
earthing of the storage vessels and the road tankers or wagons;
(h) the road tanker or wagon shall be electrically bonded at, specifi ed point to the fi xed grounding system;
(i) an authorised person shall supervise the transfer operation and respond immediately in the event of an emergency;
(j) during loading operation, the pressure within the receiving tank truck vessel shall be observed to ensure that it does not
approach the " start-to-discharge " pressure of the relief valve. Filling rate shall be regulated as required;
(k) the receiving vessel which is having an internal pressure of less than 1(one) Kg/Sq.cm (g) shall not be permitted to be
fi lled, such vessel shall be checked for Oxygen content or explosive mixture and purged, if necessary ;
(l) fi lling or transfer operation shall be done only during day time ;
(m) fi lling or transfer operation shall be stopped immediately in the event of—
(a) uncontrolled leakage occurring;
(b) a fi re occurring in the vicinity;
(c) lightning and thunder-storm; and
(n) the "Safe Operating Procedure " for unloading shall be displayed conspicuously in English and Tamil near the unloading
area.
11. Maintenance and Inspection.-In every factory where highly fl ammable liquid or fl ammable liquefi ed or compressed
gas is stored in bulk,-
(1) the storage vessels and the safety fi ttings and instruments shall be tested periodically as per the requirements under
various statutes as applicable and relevant records with the particulars of such testing shall be maintained ;
(2) loading or unloading hoses shall be tested atleast once in every six months ;
(3) the earth pits shall be maintained well and the earth resistance shall be measured atleast once in every 12 (twelve)
months ; and records shall be maintained in this regard ;
(4) the foundation and supports of the storage vessels shall be checked once in a year for diff erential settlement due to
disturbance in the sub-soil ;
(5) the cathodic protection, if provided, shall be monitored periodically and maintained well for its eff ectiveness ;
140
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(6) the gas detection system shall be checked and calibrated periodically ; and
(7) the fi re water system which includes fi re water pumps, fi re hydrant or monitor, piping network and water sprinkler or
deluge system shall be checked periodically and maintained well for its fail-safe operation.
12. Training.-The occupier of every factory in which highly fl ammable liquid or fl ammable liquefi ed or compressed gas is
stored in bulk shall ensure that -
(1) the supervisory or managerial personnel are adequately trained in all aspects of safe storage and handling of highly
fl ammable liquid or fl ammable liquefi ed or compressed gas as well as disaster control or preparedness and response.
(2) regular raining programmes are conducted in loading or unloading operation, drafting procedure, commissioning and
decommissioning procedures,” hot work” permit system, fi re-fi ghting or emergency combat operation, health hazards etc., for -
(a) regular employees;
(b) contract employees; and
(c) security staff .
(3) Full-scale emergency mock drill, simulating leakage of fl ammable gas and the consequent major fi re, are conducted in
the plant atleast once in every six months in order to assess the level of preparedness and the adequacy of combat measures.
Any deviations or defects observed during such mock-drill shall be rectifi ed forthwith
Sඋඐඍඌඝඔඍ XXXII
Operations in Foundaries and Furnaces
(see rule 81)
1. Application.-Provisions of this schedule shall apply to all parts of factories where any of the following operations or
process are carried on: -
(a) The production of iron casting or, as the case may be, steel castings by casting in moulds made of sand, loam, moulding
composition or other mixture of materials, or by shell moulding or by centrifugal casting and any process incidental to such
production;
(b) the production of non-ferrous castings by casting metal in moulds made of sand, loam, metal, moulding composition or
other material or mixture or materials, or by shell mouldings, die-casting (including pressure die-casting), centrifugal casting or
continuous casting and any process incidental to such production ;
(c) the melting and casting of non-ferrous metal and/or ferrous metal for the production of ingots, billets, slabs or other
similar products and the stripping thereof ; but shall not apply with respect to -
(i) any process with respect to the smelting and manufacture of lead and the Electric Accumulators ;
(ii) any process for the purposes of printing works ; or
(iii) any smelting process in which metal is obtained by a reducing operation or any process incidental to such operation
; or
(iv) any process in the course of the manufacture of solder or any process incidental to such manufacture; or
(v) the melting and casting of lead or any lead-based alloy for the production of ingots, billets, slabs or other similar
products or the stripping thereof, or any process incidental to such melting, casting or stripping.
2. Defi nition.-For the purpose of this Schedule,-
(a) "approved respirator” means a respirator of a type approved by the Chief Inspector-cum-Facilitator;
(b) " Cupola or furnace" includes a receiver associated there with;
(c) "dressing or fettling operations "includes stripping and other removal of adherent sand, corers, runners, risers, fl ash and
other surplus metal from a casting and the production of reasonably clean and smooth surface, but does not include
(i) the removal of metal from a casting when performed incidentally in connection with the machining or assembling
of castings after they have been dressed or fettled, or
(ii) any operation which is a knockout operation within the meaning of this Schedule ;
(d) "foundry" means those parts of a factory in which the production of iron or steel or non-ferrous castings (not being
the production of pig iron) is carried on by casting in moulds made of sand, loam, moulding composition or other mixture of
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
141
materials, or by steel moulding or by centrifugal casting in metal moulds lined with sand, or die-casting including pressure die-
castings, together with any part of the factory in which any of the following processes arc carried on as incidental processes in
connection with and in the course of, such production, namely, the preparation and mixing of materials used in foundry process,
the preparation of moulds and cores, knock-out operations and dressing or fettling operations ;
(e) "knock-out operations" means all methods of removing castings from moulds and the following operations, when done
in connection therewith, namely, stripping, coring out and the removal of runners and risers ;
(f) "pouring aisle" means an aisle leading from a main gangway or directly from a cupola or furnace to where metal is
poured into moulds ;
(g) “qualifi ed supervisors” means a person possessing a Bachelor’s Degree in Science or Diploma or Degree in Engineering
with Certifi cate in ferrous/non-ferrous technology from any institution recognised by the Chief Inspector-cum-Facilitator.
3. Prohibition of use of certain materials as parting materials.-(1) A material shall not be used as a parting material if it is
a material containing compounds of silica calculated as silica to the extent more than fi ve per cent, by weight of the dry material:
Provided that this prohibition shall not prevent the following being used as a parting material if the material does not
contain an admixture of any other silica:
(a) Zirconium silicate (zircon).
(b) Calcined china clay.
(c) Calcined Aluminious fi reclay.
(d) Sillimanite.
(e) Calcined or fused Alumina.
(f) Olivine.
(g) Natural sand.
(2) Dust or other matter deposited from a fettling or blasting process shall not be used as a parting material or as a
constituent in a parting material.
4. Arrangement and storage.-For the purposes of promoting safety and cleanliness in workrooms, the following requirements
shall be observed:-
(a) moulding boxes, loam plates, ladles, patterns, pattern plates, frames, boards, box weights, and other heavy articles
shall be so arranged and placed as to enable work to be carried on without unnecessary risk ;
(b) suitable and conveniently accessible racks, bins or other receptacles shall be provided and used for the storage of
other gear and tools;
(c) where there is bulk storage of sand, fuel, metal scrap or other materials or residues, suitable bins, bunkers or other
receptacles shall be provided for the purpose of such storage.
5. Construction, Installation and Operation.-(1) The precinct in which induction furnace is installed shall be of adequate
strength and shall be segregated from the other parts of the factory in such a way so that minimum number of employees is
exposed to the risk of any fi re or explosion at any time;
(2) Furnace shed shall be well ventilated;
(3) All the fi tting and attachment of Induction furnace shall be of good construction, sound material and adequate strength;
(4) Adequate arrangements shall be made to avoid tilting of the ladles while transportation;
(5) Ladle shall not be fi lled with molten metal more than 3/4th of its volume to avoid spillage of molten metal while being
carried by the crane;
(6) The refractory material of the induction furnace shall be strong at high temperature, resistant to thermal shock, chemically
inert, low thermal conductivity and co-effi cient of expansion and of adequate uniform thickness;
(7) The lining of the induction furnace shall be checked by qualifi ed supervisor every week for any wear and tear and
damage as per relevant Bureau of Indian Standards;
(8) Adequate precautions shall be taken during repair of induction furnace as per relevant bureau of Indian Standards.
6. Construction of fl oors.-(1) Floors of indoor workplaces in which the processes are carried on, other than parts which
are of sand, shall have an even surface of hard material;
142
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(2) No part of the fl oor of any such indoor workplace shall be of sand except, where this is necessary by reason of the
work done;
(3) All parts of the surface of the fl oor of any such indoor workplace which are of sand shall, so far as practicable, be
maintained in an even and fi rm condition.
7. Means of escape.-There shall be atleast two ways of escape with adequate width at opposite ends of the furnace platforms.
8. Display of Notice.-Notice regarding non-use of water, etc. near induction furnace shall be displayed.
9. Charging of scrap in Induction Furnace.-(1) No scrap material with close cavities shall be charged in the induction
furnace. Scrap to be charged shall be dry and shall not contain oil or any other liquid or moisture;
(2) No scrap material shall be fed into induction furnace unless it is thoroughly checked in the presence of qualifi ed Supervisor;
(3) Sealed or closed container or part made by centrifugal casting shall not be fed into the furnace unless it is cut into
pieces, such container shall be rendered safe by suitable means;
(4) No employee shall be engaged in charging of scrap material in induction furnace unless practical measures such as
substantial safeguards against splash of hot metal, splatter etc., are provided; and
(5) Scrap received in the form of pressed bundle should be opened, sorted and only then fed into furnace.
10. Cleanliness of Indoor workplaces.-(1) All accessible parts of the walls of every indoor workplace in which the
processes are carried on and of everything affi xed to those wall shall be eff ectively cleaned by a suitable method to a height of
not less than 4.2 meters from the fl oor at least once in every period of fourteen months. A record of the carrying out of every
such eff ective cleaning in pursuance of this paragraph including the date (which shall be not less than fi ve months nor more
than nine months after the last immediately preceding washing, cleaning or other treatment).
(2) Eff ective cleaning by a suitable method shall be carried out atleast once every working day of all accessible parts of the
fl oor of every indoor workplace in which the processes arc carried on, other than pans which are of sand; and the parts which
are of sand shall be kept in good order.
11. Manual operations Involving molten metal.-(1) There shall be provided and properly maintained for all persons employed
on manual operations involving molten metal with which they are liable to be splashed, a working space for that operation.-
(a) which is adequate for the safe performance of the work; and
(b) which, so far as reasonably practicable, is kept free from obstruction.
(2) Any operation involving the carrying by hand of a container holding molten metal shall be performed on a fl oor all parts
of which were any person walks while engaged in the operation shall be on the same level :
Provided that, where necessary to enable the operation to be performed without undue risk, nothing in this paragraph
shall prevent the occasional or exceptional use of a working space on a diff erent level from the fl oor, being a space provided
with a safe means of access from the fl oor for any person while engaged in the operation.
12. Gangways and pouring aisles.-(1) In every workroom to which this paragraph applies constructed, reconstructed or
converted for use as such after the making of this schedule, and, so far as reasonably practicable, in every other workroom to
which this paragraph applies, suffi cient and dearly defi ned main gangways shall be provided and properly maintained which-
(a) shall have an even surface of hard material and shall, in particular, not be of sand or have on them more sand than is
necessary to avoid risk of fl ying metal from accidental spillage ;
(b) shall be kept, so far as reasonably practicable, free from obstruction ;
(c) if not used for carrying molten metal, shall be atleast 920 millimeters in width ;
(d) if used for carrying molten metal shall be,-
(i) Where truck ladles are used exclusively, atleast 600 millimeters wider than the overall width of the ladle;
(ii) Where hand shanks are carried by not more than two men, atleast 920 millimeters in width ;
(iii) Where hand shanks are carried by more than two men, atleast 1.2 meters in width ; and
(iv) Where used for simultaneous travel in both directions by men carrying hand shanks, atleast 1.8 meters in width.
(2) In workroom to which this paragraph applies constructed, reconstructed or converted for use as such after the making
of this Schedule, suffi cient and clearly defi ned pouring aisles shall be provided and properly maintained which -
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
143
(a) shall have an even surface of hard material and shall, in particular, not be of sand or have on them more sand than is
necessary to avoid risk of fl ying metal from accidental spillage;
(b) shall be kept so far as reasonably practicable free from obstruction ;
(c) if molten metal is carried in hand ladles or bull ladles by not more than two men per ladle, shall be atleast 460 millimeters
wide, but where any moulds alongside the aisle arc more than 510 millimeters above the fl oor of the aisle, the aisle shall be
not less than 600 millimeters wide;
(d) if molten metal is carried in hand ladles or bull ladles by more than two men per ladle, shall be atleast 760 millimeters
wide ;
(e) if molten metal is carried in crane, trolley or truck ladles, shall be of a width adequate for the safe performance of the work.
(3) Requirements of sub-paragraphs (1) and (2) shall not apply to any workroom or part of a workroom if, by reason of the
nature of the work done therein, the fl oor of that workroom or, as the case may be, that part of a workroom has to be of sand.
(4) In this paragraph "workroom to which this paragraph applies" means a part of a ferrous or
non-ferrous foundry in which molten metal is transported or used.
13. Work near cupolas and furnaces.- No person shall carry out any work within a distance of four meters from a vertical
line passing through the delivery and of any spout of a cupola or furnace, being a spout used for delivering molten metal, or
within a distance of 2.4 meters from a vertical line passing through the nearest part of any ladle which is in position at the end
of such a spout, except in either case, where it is necessary for the proper use or maintenance of a cupola or furnace that work
should be carried out within that distance of that work is being carried out at such a time and under such conditions that there
is no danger to the person carrying it out from molten metal which is being obtained from the cupola or furnace or is in a ladle
in position at the end of the spout.
14. Dust and fumes.-(1) Open coal, coke or wood fi res shall not be used for heating or drying ladles inside a workroom
unless adequate measures are taken to prevent, so far as practicable, fumes or other impurities from entering into or remaining
in the atmosphere of the workroom.
(2) No open coal, coke or wood fi res shall be used for drying moulds except in circumstances in which the use of such
fi res is un-avoidable.
(3) Mould stoves, core stoves and annealing furnaces shall be so designed, constructed, maintained and worked as to
prevent, so far as practicable, off ensive or injurious fumes from entering into any workroom during any period when a person
is employed therein
(4) All knock-out operations shall be carried out -
(a) In a separate part of the foundry suitably partitioned off , being a room or part in which, so far as reasonably practicable,
eff ective and suitable local exhaust ventilation and a high standard of general ventilation are provided ; or
(b) In an area of the foundry in which, so far as reasonably practicable, eff ective and suitable local exhaust ventilation
is provided, or where compliance with this requirement is not reasonably practicable, a high standard of general ventilation is
provided.
(5) All dressing or fettling operations shall be carried out -
(a) in a separate room or in a separate part of the foundry suitably partitioned off ; or
(b) in an area of the foundry set apart for the purpose ; and shall, so far as reasonably practicable, be carried out with
eff ective and suitable local exhaust ventilation or other equally eff ective means of suppressing dust, operating as near as possible
to the point of origin of the dust.
15. Maintenance and examination of exhaust plant.-(1) All ventilating plant used for the purpose of extracting, suppressing
or controlling dust or fumes shall be properly maintained.
(2) All ventilation plant used for the purpose of extracting, suppressing or controlling dust or fumes shall be examined and
inspected once every week by a responsible person. This shall be thoroughly examined and tested by a competent person atleast once
in every period of twelve months; and particulars of the results of every such examination and test shall be entered in a register in
FORM XXV, which shall be kept readily available for inspection by an Inspector-cum-Facilitator. Any defect found on any such
examination and test shall be immediately reported in writing by the person carrying out the examination and test to the Occupier
of the Factory.
16. Protective equipment.-(1) The occupier shall provide and maintain suitable protective equipment specifi ed for the
protection of employees,-
144
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(a) suitable gloves or other protection for the hands for employees engaged in handling any hot material likely to cause
damage to the hands by burn, scald or scar, or in handling pig iron, rough castings or other articles likely to cause damage to
the hands by cut or abrasion;
(b) approved respirators for employees carrying out any operations creating a heavy dust concentration which cannot be
dispelled quickly and eff ectively by the existing ventilation arrangements.
(2) No respirator provided for the purposes of sub-paragraph (1) (b) has been worn by a person shall be worn by another
person if it has not since, been thoroughly cleaned and disinfected.
(3) Persons who for any of their time -
(a) work at a spout of or attend to, a cupola or furnace in such circumstances that material there from may come into
contact with the body, being material at such a temperature that its contact with the body would cause a burn ; or
(b) are engaged in, or in assisting with, the pouring of molten metal ; or
(c) carry by hand or move by manual power any ladle or mould containing molten metal ; or
(d) are engaged in knocking-out operations involving material at such a temperature that its contact with the body would
cause a burn; shall be provided with suitable footwear and gaiters which worn by them prevent, so far as reasonably practicable,
risk of burns to his feet and ankles.
(4) Where appropriate, suitable screens shall be provided for protection against fl ying materials (including splashes of
molten metal and sparks and chips thrown off in the course of any process).
(5) The occupier shall provide and maintain suitable accommodation for the storage and make adequate arrangements for
cleaning and maintaining of the protective equipment supplied in pursuance of this paragraph.
(6) Every person shall make full and proper use of the equipment provided for his protection in pursuance of sub-paragraphs
(1) and (4) and shall without delay report to the Occupier, or other appropriate person any defect in, or loss of, the same.
(7) Employees working in the furnace/casting pit area shall be provided with cotton clothes. Safety shoes, leg guards,
apron, face shield, hand gloves and safety helmet.
(8) Employees employed for segregation of scrap shall be provided with safety shoes and hand gloves
(9) Five retardant and heat retardant clothing shall be provided to all the employees working on platform of induction furnace
17. Training and Supervision.-(1) All operations under this Schedule shall be carried out under the supervision of qualifi ed
supervisors at all times.
(2) Employees carrying out operations and maintenance activities in foundries and furnaces shall be adequately trained
18. Washing and bathing facilities.-(1) There shall be provided and maintained in clean state and good repair for the use
of all employees employed in the foundry,-
(a) a wash place under cover with either -
(i) a trough with impervious surface fi tted with a waste pipe without plug, and of suffi cient length to allow at least sixty
centimeters for every 10 such persons employed at any one time and having a constant supply of clean water from taps or jets
above the trough at intervals of not more than sixty centimeters ; or
(ii) atleast one tap or stand pipe for every ten such persons employed at any one time, and having a constant supply of
clean water, the tap or stand pipe being spaced not less than 1.2 meters apart ; and
(b) not less than one-half of the total number of washing places provided under clause (a) shall be in the form of bathrooms ;
(c) a suffi cient supply of clean towels made of suitable material changed daily, with suffi cient supply of nail brushes and soap.
(2) The facilities provided for the purposes of sub-paragraph (1) shall be placed in-charge of a responsible person or persons
and maintained in a clean and orderly condition.
19. Disposal of dross and skimming.-Dross and skimmings removed from molten metal or taken from a furnace shall
be placed forthwith in suitable receptacles.
20. Disposal of waste.-Appropriate measures shall be taken for the disposal of all waste products from shell moulding
(including waste burnt sand) as soon as reasonably practicable after the castings have been knocked-out.
21. Material and equipment left out of doors.-All material and equipment left out of doors (including material and equipment
so left only temporarily or occasionally) shall be so arranged and placed as to avoid unnecessary risk. There shall be safe
means of access to all such material and equipment and, so far reasonably practicable, such access shall be by roadways or
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
145
pathways or which shall be properly maintained. Such roadways or pathways shall have a fi rm and even surface and shall, so
far as reasonably practicable be kept free from obstruction.
22. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall -
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in sub-paragraph (a);
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in a separate register approved by the Chief Inspector-cum-Facilitator, which shall be kept readily available for inspection by
the Inspector-cum-Facilitator.
23. Medical Examination by Medical Offi cer.-(1) Every employee employed in a foundry shall be examined by a Medical
Offi cer within fi fteen days of his fi rst employment. Such medical examination shall include pulmonary function tests and chest
X- ray. No employee shall be allowed to work after fi fteen days of his fi rst employment in the factory, unless certifi ed fi t for such
employment by the Medical Offi cer.
(2) Every employee employed in the said processes shall be re- examined by a Medical Offi cer at least once in every six
months. Such examination shall, wherever the Medical Offi cer considers appropriate, include all the tests as specifi ed in sub-
paragraph (1) except chest X-ray which will be once in three years.
(3) The Medical Officer after examining an e m plo y e e, shall issue a certificate of fitness in
FORM XXIII. The record of examination and re-examinations carried out shall be entered in the Certifi cate and the Certifi cate
shall be kept in the custody of the Occupier of the Factory. The record of each examination carried out under sub-paragraphs
(1) and (2) including the nature and the results of the tests, shall also be entered by the Medical Offi cer in a Health Register
in FORM XXIV.
(4) The certifi cate of fi tness and the health register shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(5) If at any time the Medical Offi cer is of the opinion that an employee is no longer fi t for employment in the said processes
on the ground that continuance therein would involve special danger to the health of the employee, he shall make a record of
his fi ndings in the said certifi cate and the health register. The entry of his fi ndings in those documents should also include the
period for which he considers that the said person is unfi t for work in the said processes. The person so suspended from the
process, shall be provided with alternate placement facilities unless he is fully incapacitated in the opinion of the Medical Offi cer,
in which case the person aff ected shall be suitably rehabilitated.
(6) No person who has been found unfi t to work as said in sub-paragraph (5) above shall be re-employed or permitted to
work in the said processes unless the Medical Offi cer, after further examination, again certifi es him fi t for employment in those
processes.
Sඋඐඍඌඝඔඍ XXXIII
Operations involving Compressed Air Working Environment
(see rule 81)
1. Application.-The provisions of this schedule shall apply to all factories or parts of factories wherein employees are
employed in compressed air working environment.
2. Defi nitions.-For the purpose of this schedule,-
(a) “Working chamber” means a part of the factory where work in a compressed air environment is carried out, but does
not include a medical lock.
(b) “working pressure” means pressure in a working chamber to which an employee is exposed;
(c) “medical lock” means a double compartment lock used for the therapeutic recompression and de-compression of persons
suff ering from the ill-eff ects of decompression;
(d) “lock attendant” means the person in-charge of the medical lock and who is immediately responsible for controlling the
compression, recompression or decompression of persons in such lock;
(e) “Pressure” means air pressure in bars above the atmospheric pressure.
3. Ventilation.- The Occupier shall ensure that the amount of fresh air supplied by mechanical means of ventilation in an
hour shall be equivalent to at least six times the cubic capacity of the work chamber and shall be distributed evenly throughout
the work chamber without dead air pockets or undue draughts caused by high inlet velocities.
146
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
4. Air Supply intake point.-The Occupier shall ensure that the air intake points for all air compressors are located at
places where such intake air does not get contaminated with dust, fumes, vapour and exhaust gases or other contaminants.
5. Emergency generator.-The Occupier shall ensure that,—
(a) every compressed air system is provided with emergency power supply system for maintaining continued supply of
compressed air; and
(b) the emergency power supply system is maintained and is readily available at all times.
6. Air mains.-The Occupier shall ensure that every air main supplying air to the working chamber, medical-lock is protected
against accidental damage and where it is not practicable to provide such protection, a stand-by air main is provided.
7. Quality and quantity of air.-The Occupier shall ensure that.—
(a) without prejudice to requirement of paragraph 3, every working chamber is maintained with the supply of compressed
air at the rate of not less than zero point three cubic metres per minute per person working therein;
(b) a reserve supply of compressed air is made available at all times for medical lock; and
(c) the air supplied in a compressed air environment is as far as practicable free from odour and other contaminants,
namely, dust, fumes and other toxic substances.
8. Working temperature.- The Occupier shall ensure that the temperature in any working chamber does not exceed twenty-
nine degree centigrade and keep a record of the temperature measured by dry bulb and wet bulb inside such working chamber
once in every hour and to produce such records for inspection on demand to the inspector-cum- facilitator having jurisdiction.
9. Working in compressed air environment.- The Occupier shall ensure that.—
(a) de-compression of all employees to atmospheric condition is carried out through qualifi ed and trained lock attendants
in accordance with a de-compression procedure approved by the Chief Inspector-cum-Facilitator;
(b) an employee who had undergone three de-compressions from a pressure exceeding one bar in a period of eight hours
in a working chamber is not allowed to enter a compressed air environment except for the purpose of carrying out rescue work;
(c) an employee employed in a compressed air environment for a period of eight hours in a day is not employed again in
such environment unless he has spent not less than twelve consecutive hours of rest at atmospheric pressure;
(d) no employee is engaged in a compressed air environment at a pressure which exceeds three bars unless prior permission
in writing has been obtained from the Chief Inspector-cum-Facilitator for such engagement;
(e) no employee is employed in a compressed air environment without providing suitable personal protective equipments;
(f) no employee is employed in a compressed air environment for more than fourteen consecutive days in a month;
(g) a register of employment of all employees employed in compressed air environment, is maintained;
(h) an identifi cation badge is supplied to an employee employed in compressed air environment;
(i) the badge of an employee referred to in sub-clause (h) contains particulars of his name, location of the medical lock
allotted to him for work, the telephone number of the medical practitioner concerned for his treatment and the instructions in
case of his illness of unknown and doubtful causes;
(j) record of all identifi cation badges supplied to employees under sub- clause (h), is kept in a register; and
(k) every employee whose name appears in the register referred to in sub- clause (j) wears the badge supplied to him
under sub-clause (h) at all times during his duty hours.
10. Safety instructions.-The Occupier shall ensure that all employees employed in compressed air environment follow
the instructions issued for their safety in the course of such employment.
11. Medical lock: The Occupier shall ensure that,—
(a) a suitably constructed medical lock is maintained where employees are employed in a working chamber at a pressure
exceeding one bar; and
(b) where more than one hundred employees are employed in a compressed air working environment exceeding one bar
, one medical lock is provided for every one hundred employees or part thereof and such medical lock is situated as near as
possible to the work chamber.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
147
12. Medical facilities and records of examinations and tests.-
(1) The occupier of every factory to which the schedule applies, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in sub-paragraph (a);
(2) Every employee employed in a compressed air working environment shall be examined by medical practitioner within
fi fteen days of his fi rst employment. Such medical examination shall include pulmonary function tests and chest X- ray. No
employee shall be allowed to work after fi fteen days of his fi rst employment in the factory, unless certifi ed fi t for such employment
by the Medical practitioner.
(3) Every employee employed in the compressed air working environment shall be re- examined by a Medical practitioner
at least once in every 12 months. Such examination shall, wherever the Medical practitioner considers appropriate, include all
the tests as specifi ed in sub- paragraph (2) except chest X-ray which will be once in three years.
(4) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in Form XXVI, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
Sඋඐඍඌඝඔඍ XXXIV
Welding, Soldering and Brazing
(see rule 81)
1. Application.-The Schedule shall apply to every factory in which or in any part of which any Welding, soldering and
brazing process is carried on.
2. Defi nitions.-For the purpose of this Schedule,-
(a) "Welding" means a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt
the parts together and allowing them to cool, causing fusion.
(b)“Soldering” means a joining process used to join diff erent types of metals together by melting solder.
(c) “Brazing" means a metal-joining process in which two or more metal items are joined together by melting and fl owing
a fi ller metal into the joint, the fi ller metal having a lower melting point than the adjoining metals
3. Effi cient exhaust draught.-An effi cient exhaust draught shall be provided by mechanical means and shall operate on
the dust, fumes or smoke given off in the process as near as may be at the point of origin. The exhaust draught appliance shall
be so constructed, arranged and maintained as to prevent the dust, fumes or smoke entering into any room or place in which
work is carried on.
4. Testing and examination of ventilating systems.-(1) All ventilating systems used for the purpose of extracting or
suppressing fumes as required by this schedule shall be as per the relevant standard prescribed by the Bureau of Indian
Standards, examined and inspected once every week by a responsible person. It shall be thoroughly examined and tested by
a competent person once in every period of twelve months. Any defects found by such examinations or test shall be rectifi ed
forthwith.
(2) A register containing particulars of such examination and tests and the state of the plant and the repairs or alterations,
if any, found to be necessary shall be kept and shall be available for inspection by an Inspector-cum-Facilitator.
5. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
7. Protective clothing and equipment.-(1) The Occupier of the factory shall provide and maintain in good and clean
condition suitable
(i)fl ame resistant gauntlet gloves and shirts with sleeves of suffi cient length and construction to protect the arms from heat,
UV radiation and sparks.
148
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(ii)fi re- resistant aprons, coveralls and safety shoes.
(iii) fi re-resistant shoulder covers (e.g., capes), head covers(e.g., skull caps), and ear covers for welders performing
overhead works.
(iv)welding helmets with UV fi lter plates and safety spectacles with side shields or goggles.
(v) Face shield and Suitable Respirators where ever necessary
8.Electrical Hazards.-(1) The Occupier of the factory shall provide and maintain -
(i) a suitable circuit breaker in the primary circuit;
(ii) a suitable disconnecting switch or controller should be located near the welding equipment;
(iii) insulated cables with proper power rating;
(iv) welding machines with Voltage Reduction Device to prevent any electrical hazard to employees;
(v) proper Earthing of equipment and Continuity to be ensured; and
(vi) working area insulation.
9.Prevention of ignition.-(a) Eff ective steps shall be taken to prevent the accumulation of fl ammable dust, gas, fume or
vapour in the working area.
(b) Any material of fl ammable nature shall not be kept near the working area.
10. Eff ective Screening Arrangements.- Suitable screening arrangement shall be provided to prevent any weld-spatter
thrown off near pathways and other work areas.
11. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any of the
process specifi ed in paragraph 1.
12. Cautionary placard instructions.- Cautionary notices in the following form and printed in the language of the majority
of the employees employed, shall be affi xed in prominent places in the factory where they can be easily and conveniently read
by the employees and arrangements shall be made by the occupier to instruct periodically all employees employed in a Welding,
Soldering, Brazing process regarding the health hazards connected with their duties and the best preventive measures and
methods to protect themselves. The notices shall always be maintained in a legible condition.
CAUTIONARY NOTICE
Welding, Soldering, Brazing produces hazardous fumes and Gases
1. Dust fumes and metal fumes of Welding, Soldering, Brazing are toxic when inhaled or when ingested.
2. Do not consume food or drink near the work place.
3. Do not keep infl ammable materials near the working area.
4. Use proper protective clothing and equipments provided.
Sඋඐඍඌඝඔඍ XXXV
Manufacturing and Processing of Textiles
(see rule 81)
1. Application.-The requirements of this schedule shall apply to factories engaged in the manufacture or processing of textiles
other than jute textiles. The schedule would not apply to factories engaged exclusively in the manufacture of synthetic fi bers.
2. Defi nitions.-For the purposes of this schedule,-
(a)Textile manufacturing process" means it involves production or conversion of textile fi bre through a defi ned process into
a product. This includes ginning, spinning, weaving, knitting, dyeing and other processes incidental thereto.
(b)"Operation in centrifugal machines " means operations that use centrifugal force for separation, fi ltration and other
related operations therein.
(c) "Calendar" means a set of heavy rollers mounted on vertical side frames and arranged to pass cloth between them.
Calendars may have two to ten rollers, or bowls, some of which can be heated.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
149
(d) "Embossing calendar” means a calendar with two or more tolls, one of which is engraved for producing fi gure eff ects
of various kinds on a fabric.
(e) "card" means a machine consisting of cylinders of various sizes and in certain cases fl ats covered with card clothing
and set in relation to each other so that fi bers to staple form maybe separated into individual relationship. The speed of the
cylinders and their direction of rotation varies. The fi nished product is delivered as a sliver. Cards of diff erent types are: the
revolving fl at card, the roller and clearer card, etc.
(f) "card clothing" means the material with which the surfaces of the cylinder, doff er, fl ats, etc , of a card are covered and
consists of a thick foundation material made of, either textile fabrics through which are pressed many fi ne closely spaced specially
bent wires, or mounted saw toothed wire.
(g) "Comber” means a machine for combing fi bers of cotton, wool, etc. The essential parts are device for feeding forward
a fringe of fi bers at regular intervals and an arrangement of combs or pins, which, at the right time pass through the fringe. All
tangled fi bers, shore fi bers, and nibs are removed and the long fi bers are laid parallel.
(h) "combined machinery" means a general classifi cation of machinery including combers sliver lab machines, ribbon lab
machines and gill boxes, but excluding cards.
(i) "Rotary staple cutter" means a machine consisting of one or more rotary blades used for the purpose of cutting textile
fi bers into staple lengths.
(j) "Garnett machine " means any of a number of types of machines for opening hard twisted waste of wool, cotton, silk,
etc Essentially, such machines consist of a licker-in ; one or more cylinders, each having a complement employee and stripper
rolls ; and a fancy roll and doff er. The action of such machines is somewhat like that of a wool card, but it is much more severe
in that the various rolls are covered with garnet wire instead of clothing.
(k) "Gill box" means a machine used in the worsted system of manufacturing yarns. Its function is to arrange fi bers in
parallel order. Essentially, it consists of a pair of feed rolls and a series of followers where the followers move at a faster surface
speed and perform a combing action.
(l) “In-running rolls" means any pair of rolls or drums between which there is a "nip ".
(m) “Interlocking arrangement " means a device that prevents the setting in motion of a dangerous part of a machine or
the machine itself while the guard cover or door provided to safeguard against danger is open or unlocked, and which will also
hold the guard cover or door closed and locked while the machine or the dangerous part is in motion.
(n) "Kier" means a large metal vat, usually a pressure type, in which fabrics may be boiled out, bleached, etc.
(o) "Ribbon lapper" means a machine or a part of a machine used to prepare laps for feeding a cotton comb; its purpose
is to provide a uniform lap in which the fi bers have been straightened as much as possible.
(p) “Silver Lapper" means a machine or a part of a machine in which a number of parallel card covers are drafted slightly,
laid side by side in a compact sheet and wound into a cylindrical package.
(q) "Loom" means a machine for eff ecting the interlocking of two series of yarns crossing one another at right angles. The
warp yarns are wound on a warp beam and pass through beadles and reeds. The fi lling it shot across in a shuttle and settled
in place by reeds and slay, and the fabric is wound on a cloth beam.
(r) "Starch mangle" means a mangle that is used specifi cally for starching cotton goods. It commonly consists of two large
rolls and a shallow open vat with several immersion rolls. The vat contains the starch solution.
(s) "Water mangle" means a calendar having two or more rolls used for squeezing water from fabrics before drying. Water
mangles also may be used in other ways during the fi nishing of various fabrics
(t) "Mule" means a type of spinning frame having a bead stock and a carriage as its two main sections. The head stock is
stationary. The carriage is movable and it carries the spindles which draft, and spin the rovine into yarn. The carriage extends
over the whole width of the machine and moves slowly towards and sway from the head stock during the spinning operation.
(u) "Nip" is the danger zone between two rolls or drums which by virtue of their positioning and movement create a nipping
hazard.
(v) "Openers and pickers" means a general classifi cation of machinery which includes breaker pickers, intermediate pickers,
fi nisher pickers, single process pickers, multiple process pickers, willow machines, card and picker waste cleaners, thread
extractors, shredding machines, roving waste openers, shoddy pickers, bale breakers, feeders, vertical openers, lattice cleaners,
horizontal cleaners and any similar machinery equipped with either cylinders, screen section, calendar section, rolls, or beaters
used for the preparation of stock for further processing.
(w) "Paddler" means a trough for a solution and two or more squeeze rolls between which cloth passes after being passed
through a mordant or dye bath.
150
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(x) "Plaiting machine" means machine used to lay cloth into folds or regular length for convenience or subsequent process
or use.
(y) "Roller printing machine" means a machine consisting of a large central cylinder or pressure bowl, around the lower
part of the perimeter of which is placed a series of engraved color rollers (each having a color through), a furnisher roller, doctor
blades, etc., The machine is used for printing fabrics.
(z) "Continuous bleaching range" means a machine for bleaching of cloth in rope or open-width form with the following
arrangement. The cloth after wetting out pass through a squeeze roll into a saturator containing solution of caustic soda and
then to an enclosed J-Box. A V-shaped arrangement is attached to the front part of the J-Box for uniform and rapid saturation
of the cloth with steam before it is packed down in the J-Box. The cloth, in a single strand rope form passes over a guide roll
down the fi rst arm of the 'V' and up the second. Steam is injected into the ‘V' at the upper end of the second arm so that the
cloth is rapidly saturated with steam at this point. The J-Box capacity is such that cloth will remain hot for a suffi cient time to
complete the scouring action. It then passes a series of washers with a squeeze roll in-between. The cloth then passes through
a second set of saturator, J-Box, and washer, where it is treated with the peroxide solution. By slight modifi cation of the form
of the unit, the same process can be applied to open-width cloth.
(aa) "Mercerizing range" means a 3-bowl mangle, a tentee frame, and a number or boxes for washing and scourging. The
whole set up is in a straight line and all parts operate continuously. The combination is used to saturate the cloth with sodium
hydroxide, stretch it while saturated, and washing out most of the caustic before releasing tension.
(ab) "Sanforizing machine" means a machine consisting of a large steam-heated cylinder, and endless, thick, woolen felt
blanket which is in close contact with the cylinder for most of its perimeter, and an electrically heated shoe which presses the
cloth against the blanket while the latter is in a stretched condition as it curves around feed-in roll,
(ac) "Shearing machine" means a machine used for shearing cloth. Cutting action is provided by a number of steel blades
spirally mounted on a roller. The roller rotates in close contact with a fi xed ledger blade. There may be from one to six such
rollers on a machine.
(ad) "Singeing machine" means a machine which comprises of a heated roller, plate, or an open gas fl ame. The cloth or
yarn is rapidly passed over the roller or the plate or through the open gas fl ame to remove fun or hairiness by burning.
(ae) "Slasher" means a machine used for applying a size mixture to warp yarns. Essentially, it consists of a stand for
holding section beams, a size box, one or more cylindrical dryers or an enclosed hot air dryer, and a beaming end for winding
they are on the loom beams.
(af) "Tenter frame" means a mashing for drying cloth under tension. It essentially consists of a pair of endless travelling
chains fi tted with clips of fi n pins and carried on tracks. The cloth is fi rmly held at the selvages by the two chains which diverge
as they move forward so that the cloth is brought to the desired width.
(ag) "Wrapper" means a machine for preparing and arranging the yarns intended for the warp of a fabric specifi cally a
beam warped.
3. General safety requirements.-(1) Every textile machine shall be provided with individual mechanical or electrical means
for starting and stopping such machines. Belt shifter on machines driven by belts and shifting should be provided with a belt
shifter lock or an equivalent positive locking device.
(2) Stopping and starting handles or other controls shall be of such design and so positioned as to prevent the operator's
hand or fi ngers from striking against any moving part or any other part of the machine.
(3) All belts, pulleys, gears, chains, sprocket wheels, and other dangerous moving parts of machinery which either form
part of the machinery or arc used in association with it, shall be securely guarded.
4. Openers and pickers.-(1) In all opening or picker machinery, beaters and other dangerous parts shall be securely
fenced by suitable guards so as to prevent contact with them. Such guards and doors or covers of openings giving access to
any dangerous part of the machinery shall be provided with interlocking arrangement;
Provided that in the case of doors or covers of openings giving access to any dangerous part other than heater
covers, instead of the interlocking arrangement, such openings may be so fenced by guards which prevent access to any such
dangerous part and which is either kept positively locked in position or fi xed in such a manner that it cannot be removed without
the use of hand tools.
(2) The feed rolls on all opening and picking machinery shall be covered with a guard designed to prevent the operator
from reaching the nip while the machinery is in operation.
(3) The lap forming roller shall be fi tted with a guard or cover which shall prevent access to the nip at the intake of the
lap roller and fl uted roller as long as, the weighted rack is down. The guard or cover shall be so locked that it cannot be raised
until the machine is stopped, and the machine cannot be started until the cover or guard is closed:
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
151
Provided that the foregoing provision shall not apply to the machines equipped with automatic lap forming devices:
Provided further that any such machine equipped with an automatic lap forming device shall not be used unless the
automatic lap forming device is in effi cient working order.
5. Cotton cards.-(1) All cylinder doors shall be secured by an interlocking arrangement which shall prevent the door being
opened until the cylinder has ceased to revolve and shall render it impossible to restart the machine until the door has been
closed. Provided that the latter requirement in respect of the automatic locking device shall not apply while stripping or grinding
operations are carried out:
Provided further that stripping or grinding operations shall be carried out only by specially trained adult employees
wearing tight fi tting clothing.
(2) The licker-in shall be guarded so as to prevent access to the dangerous parts.
(3) Every card shall be equipped with an arrangement that would enable the card cylinder to be driven by power during
stripping/grinding operations without having to either shift the main belt to the fast pulleys of the machine or to dismantle the
interlocking mechanism. Such an arrangement shall be used only for stripping or grinding operations.
6. Garnett machines.-(1) Garnett licker-ins shall be enclosed.
(2) Garnett fancy rolls shall be enclosed by guards. These shall be installed in a way that keep employee rolls reasonably
accessible for removal or adjustment.
(3) The underside of the garnets shall be guarded by a screen mesh or other form of enclosures to prevent access.
7. Gill boxes.-(1) The feed end shall be guarded so as to prevent fi ngers being caught in the pins of the intersecting fallers.
(2) All nips of in-running rolls shall be guarded by suitable nip guards conforming to the following specifi cations:
Any opening which the guard may permit when fi tted in position shall be so restricted with respect to the distance of
the opening from any nip point through that opening and in any circumstances, the maximum width of the opening shall not
exceed the following:
Distance of opening from nip point
Maximum width from of opening
0 to 38 mm
6 mm
39 to 63 mm
10 mm
64 to 88 mm
13 mm
89 to 140 mm
15 mm
141 to 165 mm
19 mm
166 to 190 mm
22 mm
191 to 219 mm
32 mm
8. Silver and ribbon tappers (cotton).-The calendar drums and the lap spool shall be provided with a guard to prevent
access to the nip between the in-running rolls.
9. Speed frames.-Jack box wheels at the head stock shall be guarded and the guard shall have interlocking arrangement.
10. Spinning mules.-Wheels on spinning mule carriages shall be provided with substantial wheel guards, extending to
within 6mm of the rails.
11. Warpers.-Swiveled double-bar gates shall be installed on all warpers operating in excess of 410 meters/min. These
gates shall have interlocking arrangement, except for the purpose of inching or jogging:
Provided that the top and bottom bars of the gate shall be at least 1.05 and 0.53 meters high from the fl oor or working
platform, and the gate shall be located 38mm from the vertifi altangement to the beam head.
12. Slashers.- (1) Cylinder Dryers,-
(a) All open nipe of in-running rolls shall be guarded by nip guards conforming to the requirements in paragraph 2.
(b) When slashers are operated by control levers, these levers shall be connected to a horizontal bar or treadle located
not more than 170 cm. above the fl oor to control the operation from any point.
(c) Slashers operated by push button control shall have stop and start buttons located at each end of the machine and
additional buttons located on both sides of the machine at the size box and the delivery end. If calendar rolls are used, additional
152
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
buttons shall be provided at both sides of the machine at points near the nips, except when slashers are equipped with an
enclosed dryer as in paragraph (b)
(2) Enclosed hot air dryer.-(a) All open nips of the top squeezing rollers shall be guarded by nip guards conforming to
the requirements in paragraph 7 (2).
(b) When slashers are operated by control levers, these levers shall be connected to a horizontal bar or treadle located
not more than 170 cm. above the fl oor to control the operation from any point.
(c) Slashers operated by push button control shall have stop and start buttons located at each end of the machine and
additional stop and start buttons located on both sides of the machine at intervals spaced notmore than 1.83 meters on centers.
13. Looms.-(1) Each loom shall be equipped with suitable guards designed to minimize the danger from fl ying shuttles.
(2) Beam weights for tension in beam shall be of such construction so as to prevent it falling during its adjustment.
14. Valves of kiers, tanks and other containers.-(1) Each valve controlling the fl ow of steam, injurious gases or liquids into
a kier or any other tank or container into which a person is likely to enter in connection with a process, operation, maintenance
or for any other purpose, shall be provided with a suitable locking arrangement to enable the said person to lock the valve
securely in the closed position and retain the key with him before entering the kier, tank or container.
(2) Wherever boiling tanks, caustic tanks and any other containers from which liquids which are hot; corrosive or toxic may
over fl ow or splash, are so located that the operator cannot see the contents from the fl oor or working area emergency shut off
valves which can be controlled from a point not subject to danger or splash shall be provided to prevent danger.
15. Shearing machines.-All revolving blade on shearing machine shall be guarded so that the opening between the cloth
surface and the bottom of the guard will not exceed 10 mm.
16 . Co ntin uo us bl ea ching ran ge (Co tton and rayo n’s).-The nip of al l i n-running rolls on
open-width bleaching machine rolls shall be protected with a guard to prevent the employee from being caught at the nip. The
guard shall extend across the entire length of the nip.
17. Mercerizing range (piece goods).-(1) A stopping device shall be provided at each end of the machine.
(2) A guard shall be provided attach end of the frame between the in-running chain and the clip opener.
(3) A nip guard shall be provided for the in-running rolls of the mangle and washers and the guard shall conform to the
requirements in paragraph 7 (2).
18. Tenterframe.-(1) A stopping device shall be provided at each end of the machine.
(2) A guard shall be provided at each end of the machine frame at the in-running chain and the clip opener.
19. Paddels.-Suitable nip guard conforming to the requirement in paragraph 7 (2) shall be provided to all dangerous in-
running rolls.
20. Centrifugal extractors.-(1) Each extractor shall be provided with a guard for the basket and the guard shall have
inter-locking arrangement.
(2) Each extractor shall be equipped with a mechanically or electrically operated brake to quickly stop the basket when
the power driving the basket is shutoff .
21. Squeezer or wringer extractor water mangle, starch mangle, backwasher (worsted yarn crabbing machines and
decating machines).-All in-running rolls shall be guarded with nip guards conforming to the requirements in paragraph 7 (2).
22. Sanforizing and palmer machines.-(1) Nip guards shall be provided on all accessible in-running rolls and these shall
conform to the requirements in paragraph 7 (2).
(2) Access from the sides to the nips of in-running rolls should be fenced by suitable side guards.
(3) A safety trip rod cable or wire centre cord shall be provided across the front and back of all palmer cylinders extending
the length of the fact of the cylinder. It shall operate readily whether pushed or pulled. The safety trip shall not be more than
170 cm above the level at which (sic) the from splashing the operator, the fl oor or working surface.
23. Rope washers.-(1) Splash guards shall be installed on all rope washers unless the machine is so designed as to
prevent the water or liquid from splashing the operator, the fl oor, or working surface.
(2) A safety rip rod, cable or wire centre cord shall be provided across the front and the back of all rope washers extending
the length of the face of the washer. It shall operate readily whether pushed or pulled. This safety trip shall be not more than
170 cm. above the level on which the operator stands and shall be readily accessible.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
153
24. Laundry washer, tumbler or shaker.-(1) Each drying tumbler, each double cylinder shaker or clothes tumbler, and
each washing machine shall be equipped with an inter-locking arrangement which will prevent the power operation of the inside
cylinder when the outer door on the case or shell is open, and which will also prevent the outer door on the case or shell from
being opened, without shutting off the power and the cylinder coming to a stop. This should not prevent the movement of the
inner cylinder by means of a hand operated mechanism or an inching device.
(2) Each closed barrel shall also be equipped with adequate means for holding open the doors or covers of the inner and
outer cylinders or shells while it is being loaded or unloaded.
25. Printing machine (Roller type).-(1) All in-running rolls shall be guarded by nip guards conforming to the requirement
in paragraph 7 (2).
(2) The engraved roller gears and the large crown wheel shall be guarded.
26. Calendars.-The nip at the in-running side of the rolls shall be provided with a guard extending across the entire length
of the nip and arranged to prevent the fi ngers of the employees from being pulled in between the rolls or between the guard
and the rolls, and so constructed that the cloth can be fed into the rolls safely.
27. Rotary staple cutters.-The cutter shall be protected by a guard to prevent hands reaching the cutting zone.
28. Plating machines.-Access to the trip between the knife and card bar shall be prevented by a guard.
29. Hand baling machine.-An angle iron handle-stop guard shall be installed at right angle to the frame of the machine.
The stop guard shall be so designed and so located that it will prevent the handle from travelling beyond the vertical position
should the handle slip from the operator's hand when the pawl has been released from the teeth of the take up gear.
30. Flat work ironer.-Each fl at-work or collar ironer shall be equipped with a safety bar or other guard across the entire front
of the seed or fi rst pressure rolls, so arranged that the striking of the bar or guard by the-hand of the operator or other person
will stop the machine. The guard shall be such that the operator or other person cannot reach into the rolls without removing
the guard. This may be either a vertical guard on all sides or a complete cover. If a vertical guard is used, the distance from
the fl oor or working platform to the top of guard shall be not less than1.83 meters.
31. General safety requirements in a centrifugal machine.-1.Centrifugal machine shall be provided with suffi cient inter-
locking devices that will physically prevent the lids from being opened whilst the rotating drums or baskets are in motion under
power or due to power derived earlier and by then switched off and also prevent the starting of the drums or baskets under
power while the lids are open.
2. The above requirements shall not apply while charging, ploughing and discharging operations are carried out when the
drums or the baskets are rotated at lower speed.
3. Centrifugal machines shall not be operated at a speed in excess of the manufacturer's rating which shall be legibly
stamped by the manufacturers both on the inside of the basket and on the outside of the machine casing at easily visible places.
4. All centrifugal machines shall be provided with eff ective breaking arrangements for bringing the cage, drum or basket to
rest within a reasonable short period of time after the power to drive the motor is cut off .
5. The cages, drums or baskets shall be thoroughly examined by a competent person once in every twelve months to
check their balance and in case balance at high speed is not observed, eff ective steps shall be taken to restore their balance
before re-commissioning the machines.
32. Precautions against ignition.-Wherever there is danger of fi re or explosion from accumulation of fl ammable or
explosive dust, fumes or vapours in air:-
(a) all electrical apparatus shall either be excluded from the area of risk or they shall be of such construction and so installed
and maintained as to prevent the danger of their being a source of ignition;
(b) eff ective measures shall be adopted for prevention of accumulation of static charges to a dangerous extent;
(c) employees shall wear shoes without iron or steel nails or any other exposed ferrous materials which is likely to cause
sparks by friction;
(d) smoking, lighting or carrying of matches, lighters or smoking materials shall be prohibited ;
(e) transmission belts with iron fasteners shall not be used; and
(f) all other precautions as are reasonably practicable, shall be taken to prevent initiation of ignition from all other possible
sources such as open fl ames, frictional sparks overheated surfaces of machinery or plant, chemical or physical chemical reaction
and radiant heat.
154
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
33. Spontaneousignition.-Where materials are likely to induce spontaneous ignition, care shall be taken to avoid formation
of air pocket and to ensure adequate ventilation. The material susceptible to spontaneous ignition should be stored in dry condition
and should be in heaps of such capacity and separated by such passage which will prevent fi re. The materials susceptible to
ignition and stored in the open shall be at a distance not less than 10 meters away from process or storage buildings.
34. Fire fi ghting system.-(1) In every factory to which this schedule applies fi re fi ghting arrangement shall be made wherein:
(i) the fi re hydrant system shall be capable of supplying a minimum of 4,500 liters per minute at a pressure of not less
than 7 kilograms per square cm.
(ii) adequate provision of water supply for fi refi ghting shall be made with static storage capacity of not less than 2 hours
aggregate pumping.
(2) Every factory employing fi ve hundred or more persons shall provide
(a) Trained and responsible fi re fi ghting squad so as to eff ectively handle the fi re-fi ghting and life saving equipment in the
event of fi re or other emergency. Number of persons in this squad will necessarily depend upon the size of risk involved, but in
no case shall be less than eight such trained persons to be available at any time. The squad shall consist of watch and ward
personnel, fi re pump man and departmental supervisors and operators trained in the operation of fi re and emergency services.
(b) Squad leaders shall preferably be trained in a recognised Government institution and their usefulness enhanced by
providing residence on the premises.
(c) Squad personnel shall be provided with clothing and equipment including helmets, boots and belts.
(d) A muster roll showing the duties allocated to each member of the squad shall be prepared and copies supplied to each
leader as well as displayed in prominent places so as to be easily available for reference in case of emergency.
(e) The pump man shall be thoroughly conversant with the location of all appliances. He shall be responsible for maintaining
all fi refi ghting equipment in proper working order. Any defect coming to his notice shall be immediately brought to the notice of
squad leader.
(f) As far as is practicable, the fi re pump room and the main gate(s) of the factory be connected to all manufacturing or
storing areas through telephone interlinked and placed in a convenient location near such areas.
35. Personnel Protective Equipment.-The occupier shall provide suitable personnel protective equipments such as
respirators, hand gloves, shoes, helmets, goggles, earplug, aprons, etc, as per the relevant standard prescribed by the Bureau
of Indian Standards to the employees.
36. Exhaust draught.-(1) An effi cient exhaust draught shall be provided by mechanical means and shall operate on the
dust given off in the process as near as may be at the point of origin. The exhaust draught appliance shall be so constructed,
arranged and maintained as to prevent the dust entering into any room or place in which work is carried on.
(2) All equipment for the extraction or suppression of dust shall at least once in every six months be examined and tested
by a competent person, and any defect disclosed by such examination and test shall be rectifi ed as soon as practicable. A
register containing particulars of such examination and test shall be kept in FORM XXV.
37. Precautions against dangerous fumes, gases, etc.- (1) No person shall be required or allowed to enter any chamber,
tank, vat, pit, pipe, fl ue or other confi ned space in any factory in which any gas, fume, vapour or dust is likely to be present to
such an extent as to involve risk to persons being overcome thereby, unless it is provided with a manhole of adequate size or
other eff ective means of egress.
(2) No person shall be required or allowed to enter any confi ned space as is referred to in sub-paragraph (1), until all
practicable measures have been taken to remove any gas, fume, vapour or dust, which may be present so as to bring its level
within the permissible limits and to prevent any ingress of such gas, fume, vapour or dust and unless-
(a) a certifi cate in writing has been given by a competent person, based on a test carried out by himself that the space is
reasonably free from dangerous gas, fume, vapour or dust; or
(b) such person is wearing suitable breathing apparatus and a belt securely attached to a rope the free end of which is
held by a person outside the confi ned space.
38. Medical facilities and records of examinations and tests.-(1)(a) The occupier of every factory to which the schedule
applies, shall employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose
employment shall be subject to the approval of the Chief Inspector-cum-Facilitator ; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
155
(3) Every employee employed in any of the processes to which this Schedule applies shall be examined by a Medical
practitioner within 15 days of his fi rst employment and re-examined at least once in every 12 calendar months
Sඋඐඍඌඝඔඍ XXXVI
Processing of Rubber and Plastic Compounds
(see rule 81)
1. Application.-The requirements of this schedule shall apply to factory or part thereof wherein manufacture or processing
of rubber and plastic compounds is carried on.
2. Defi nitions.-For the purpose of this Schedule,-
(a) ‘’Processing of Rubber and plastic compounds” means breaking down, cracking, washing, grating, mixing, refi ning,
moulding, extruding, handling, vulcanizing and warming rubber or plastic compounds;
(b) “calendar” shall mean machine with rolls used for frictioning, sheeting, coating and spreading of rubber compounds
and plastic or plastic compounds;
(c) “Injection moulding machine” shall mean a moulding machine wherein a heat-softened rubber or plastic material if forced
from a cylinder into a relatively cool cavity, which gives the article the desired shape.
3. Installation of machines.- Rubber and Plastic Mills shall be so installed that top of the front roll is not less than one
metre above the fl oor or working level, provided that in existing installations where the top of the front roll is below this height,
a strong rigid distance bar guard shall be fi tted across the front of the machine in such position that the operator cannot reach
the nip of the roller from the normal working position of the operator.
4. Safety Devices.- (1) (a) Rubber and Plastic Mills shall be equipped with hoppers so constructed or guarded that it is
impossible for the operators to come into contact in any manner with the nip of the rolls or horizontal safety-trip rods or tight
wire cable across both front and rear, which will when pushed or pulled operate instantly to disconnect the power and apply
the brakes or to reverse the rolls.
(b) Safety- trip rods or tight wire cable on rubber Mills shall extend across the entire length of the face of the rolls and shall
be located not more than 170 centimeters above the fl oor or working level.
(2) (a) Calendar machines shall be equipped with horizontal safety-trip rods or tight wire across both front and rear, which
will when pushed or pulled, operate instantly to disconnect the power and apply the brakes or to reverse the roll;
(b) Safety-trip rods or tight wire cables on calendar machines shall extend across the entire length of the face of the rolls
and shall be located not more than 170 centimeters above the fl oor or working level.
(c) On each side of all calendars and near both ends of the face of the rolls there shall be a vertical tight wire cable
connecting with the bar tripping mechanism at the top and fastened to the frame within 30 centimeters of the fl oor. These cables
should be positioned at a distance of not more than 30 centimeters from the face of the roll and at a distance of not less than
25 millimeters from the calendar frame.
5. Maintenance and Safety Devices.- Safety-trip rods and tight wire cables on all rubber mills and calendars shall be
examined and tested daily in the presence of the occupier or other qualifi ed person and if any defect is disclosed by such
examination and test, the mill or calendars shall not be used until such defect has been remedied. Record of such examination
and testing shall be maintained.
6. Injection Moulding Machine and Extruders.- (1) A Suitable interlock arrangement shall be provided and maintained
so that moulds cannot be closed unless the front safety gate is fully closed and on opening the front safety gate, the movement
of moulds will stop automatically. No access shall be available to the moulds through the safety gate.
(2) In addition to the above, a hydraulic safety arrangement shall also be incorporated with the front safety gate. This shall
prevent the tail stock mould plate from moving forward on opening of the front safety gate.
(3) At the rear of the machine there shall be provided either an effi cient fi xed guard or a sliding gate which shall be suitably
inter-locked with the movement of the mould plates in the manner of the front safety gate as required under (1) above so as to
prevent access to the danger zone of the moulds in motion from the rear.
(4) The injection unit and all other accessible parts shall be adequately insulated or guarded and warning signs shall be
displayed where hot parts are necessarily exposed.
(5) The electrical safety of the machine shall be ensured through proper insulation of heating elements and provision of
ground fault current breaker systems.
7. Ventilation.-(1) Adequate ventilation arrangements shall be provided and maintained at all times in the process area
referred in paragraph (1) where dangerous or toxic or fl ammable or explosive dust, fumes and vapours could be present. These
156
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
arrangements shall ensure that concentrations, which are either harmful or could result in fi re or explosion, are not permitted
to be built up in the work environment.
(2) By suitable means, ventilation arrangements shall provide adequate supply of fresh air along with the maintenance of
workplace temperature without detrimental to the health of the employees employed therein.
8. Safety Precautions.- (1) Written safe system of work shall be developed and followed for safety of all employees working
on the machine, mould changing and maintenance work and all such employees shall be adequately trained and instructed in
the safe method of work before being employed.
(2) No process or work shall be carried on in such a manner as to cause risk of bodily injury to the persons employed.
9. Personal protective equipments.-(1) Employees shall be provided with suitable personal protective equipment to
prevent burns from contact with hot surfaces or splatters of hot plastic and gases.
(2) An approved breathing apparatus and protective clothing shall be provided and maintained in good condition for use of
every person employed in process area.
10. Medical facilities and records of examination and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator;
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a);
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(3) Every employee employed in any of the processes to which this Schedule applies shall be examined by a Medical
practitioner within 15 days of his fi rst employment. No employee shall be allowed to work after 15 days of his fi rst employment
in the factory unless certifi ed fi t for such employment by the Medical practitioner.
(4) Every employee employed in the said processes shall be re-examined by a Medical practitioner at least once in every
12 calendar months.
Sඋඐඍඌඝඔඍ XXXVII
Forging, Forming, Heat Treatment and Incidental Processes
(see rule 81)
1. Application.-The schedule shall apply to all types of operations involved in Forging, Forming, Heat Treatment and other
incidental processes.
2. Defi nition.-For the purpose of this Schedule,
(a) "approved" means approved by the Chief Inspector-cum-Facilitator;
(b) “Forming” includes all kinds of manufacturing processes involving the application of force by power press, rollers etc.,
(c) “Heat treatment” includes annealing, normalizing, hardening, tempering, marquenching, ausforming, carburizing, nitriding
etc.,
(d) "fi xed fencing" means fencing provided for the tools of a power press being fencing which has no moving part associated
with or dependent upon the mechanism of a power press and includes that part of a closed tool which acts as a guard;
(e) "power press" means a machine used for moulding, pressing, blanking, raising, drawing and similar purposes;
3. Starting and stopping mechanism.-(1) The starting and stopping mechanism shall be provided with a safety stop so
as to prevent over running of the press.
(2) Suitable arrangements shall be made to arrest the movement of ram during power failure, changing of dies, tool setting
and other maintenance work etc.
4. Safety provisions on power press.-(1) Each power press shall be provided with suitable fi xed fencing on all sides so
as to safeguard the employees engaged nearby.
(2) The design, construction and mutual position of the safeguards referred to in sub paragraph (1) shall be such as to
preclude the possibility of the employees hand or fi ngers reaching the danger zone.
(3) The machine shall be fed through suitable means so as to ensure the safety of the employees.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
157
(4) Notwithstanding anything contained in sub-paragraph (1) an automatic or an inter-locked guard with photo-electric
sensors, proximity sensors etc, may be used in place of a fi xed guard, but where such guards are used they shall be maintained
in an effi cient working condition and if any guard develops a defect, the power press shall not be operated unless the defect
of the guard is removed.
5. Appointment of persons to prepare power presses for use.-(1) Except as provided in paragraph 6, no person
shall set, re-set, adjust or try out the tools on a power press or install or adjust any safety device thereon, being installation or
adjustment preparatory to production of proving, or carry out an inspection and test of any safety device thereon required by
paragraph 8 unless he –
(a) has attained the age eighteen;
(b) has been trained in accordance with the sub-paragraph (2) ; and
(c) has been appointed by the Occupier of the Factory to carry out those duties in respect of the class or description of power
press or the class or description of safety device to which the power press or the safety device (as the case may be) belongs;
(2) The training shall include suitable and suffi cient practical instruction in the matters in relation to each type of power
press and safety device in respect of which it is proposed to appoint the person being trained.
6. Examination and testing of power-presses and safety devices.-(1) No power press or safety device shall he taken
into use in any Factory for the fi rst time in that factory or in case of a safety device for the fi rst time on any power press, unless
it has been thoroughly examined and tested, in the case of a power press, after installation in the factory, or in the case of a
safety device, when in position on the power press in connection with which it is to be used.
(2) No power press shall be used unless it has been thoroughly examined and tested by a competent person, within the
immediately preceding period of twelve months.
(3) No power press shall be used unless every safety device (other than fi xed fencing) thereon has within the immediately
preceding six months when in position on that power press been thoroughly examined and tested by a competent person.
(4) The competent person carrying out an examination and test under the foregoing provisions shall make a report of the
examination and test containing the following particulars and every such report shall be kept readily available for inspection,
namely:
(a) name of the occupier of the Factory;
(b) address of the Factory;
(c) identifi cation number or mark suffi cient to identify the power press or the safety device;
(d) date on which the power press or the safe device was fi rst taken into use in the Factory;
(e) the date of each periodical thorough examination carried out as per requirements of sub-paragraph (2) above;
(f) particulars of any defects aff ecting the safe working of the power press or the safety device found at any such thorough
examination and steps taken to remedy such defects.
7. Defects disclosed during a thorough examination and tests.-(1) Where any defect is disclosed in any power press
or in any safety device by any examination and test under paragraph 6 and in the opinion of the competent person carrying
out the examination and test, either
(a) the said defect is a cause of danger to employees and in consequence the power press or safety device (as the case
may be) ought not to be used until the said defect has been remedied ; or
(b) the said defect may become a cause of danger to employees and in consequence the power press or the safety device
(as the case may be)ought not to be used after the expiration of a specifi ed period unless the said defect has been remedied ;
such defect shall, as soon as possible after the completion of the examination and test, be notifi ed in writing by the competent
person to the occupier of the Factory and, in the case of a defect falling within clause (b) of this paragraph such notifi cation
shall include the period within which, in the opinion of the competent person, the defect ought to be remedied.
(2) In every case where notifi cation has been given under this paragraph, a copy of the report made under sub-paragraph
(4) of paragraph 6 shall be sent by the competent person to the Inspector-cum-Facilitator for the area within fourteen days of
the completion of the examination and test.
(3) Where any such defect is notifi ed to the Occupier in accordance with the foregoing provisions of this paragraph the
power press or safety device (as the case may be) having the said defect shall not be used
(a) In the case of a defect falling within clause (a) of sub-paragraph (1) until the said defect has been remedied; and
158
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(b) In the case of defect falling within clause (b) of sub-paragraph (1), after the expiration of the said defect has been
remedied.
(4) As soon as is practicable after any defect of which notifi cation has been given under sub-paragraph (1) has been
remedied, record shall be made by or on behalf of the occupier stating the measures by which and the date on which the defect
was remedied.
8. Inspection and test of safety devices.-(1) No power press shall be used after the setting, resetting or adjustment of
the tools thereon unless a person appointed or authorised for the purpose under paragraph 5 has inspected and tested every
safety device thereon while it is in position on the said power press;
Provided that an inspection, test and certifi cate as aforesaid shall not be required where any adjustment of the tools
has not caused or resulted in any alteration to or disturbance of any safety device on the power press and if, after the adjustment
of the tools, the safety devices remain, in the opinion of such a person as aforesaid, in effi cient working order.
(2) Every power press and every safety device thereon while it is in position on the said power press shall be inspected
and tested by a trained person every day.
9. Defects disclosed during an inspection and test.-(1) Where it appears to any person as a result of any inspection
and test carried out by him under paragraph 8 that any necessary safety device is not in position or is not properly in position
on a power press or that any safety device which is in position on a power press is not in his opinion suitable, he shall notify
the occupier forthwith.
(2) Except as provided in sub-paragraph (3) of this paragraph where any defect is disclosed in a safety device by any
inspection and test under paragraph 8, the person carrying out the inspection and test shall notify the Occupier forthwith.
(3) Where any defect in a safety device is the subject of a notifi cation in writing under paragraph7 by virtue of which the use
of the safety device may be continued during a specifi ed period without the said defect having been remedied, the requirement
in sub-paragraph (2) of this paragraph shall not apply to the said defect until the said period has expired.
10. Identifi cation of power presses and safety devices.-For the purpose of identifi cation every power press and every
safety device provided for the same shall be distinctively and plainly marked.
11. Safety precautions in forging and rolling operations.-(1) Employees shall be provided with suitable personal protective
equipment to prevent burns from contact with hot surfaces or splatters of hot material.
(2) Material handling equipments involved in forging and rolling operations shall be of adequate strength, size and suitable
shape.
(3) Substantial safeguards shall be provided to ensure the safety of the persons employed in forging and rolling operations
from the fl ying scales, splatter and other materials.
(4) No process or work shall be carried on in such a manner as to cause risk of bodily injury to the persons employed.
12. Precautions against ignition.-Wherever there is danger of fi re from accumulation of fl ammable or explosive dust,
fumes or vapours or any combustible materials in air:-
(a) all electrical apparatus shall either be excluded from the area of risk or they shall be of such construction and so installed
and maintained as to prevent the danger of their being a source of ignition;
(b) eff ective measures shall be adopted for prevention of accumulation of static charges to a dangerous extent; and
(c) all other precautions as are reasonably practicable, shall be taken to prevent initiation of ignition from all other possible
sources such as open fl ames, frictional sparks, overheated surfaces etc.,
(d) safe level of quenching medium shall be ensured in the heat treatment furnaces.
(e) alternate power supply arrangements shall be made and interlocked with the normal power supply system so as to
ensure constant supply of power during quenching operations.
13. Training and Instructions to operators.-The operators shall be trained and instructed in the safe method of work
before starting work on any power press.
14.Ventilation.-Effi cient ventilation shall be provided by mechanical means and shall operate on the dust, fumes or smoke
given off in the process as near as may be at the point of origin. The ventilation system shall be so constructed, arranged and
maintained as to prevent the dust, fumes or smoke entering into any room or place in which work is carried on.
15. Testing and examination of ventilating systems.-(1) All ventilating systems used for the purpose of extracting or
suppressing fumes as required by this schedule shall be as per the relevant standard prescribed by the Bureau of Indian
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
159
Standards. It shall be thoroughly examined and tested by a competent person once in every period of twelve months. Any
defects found by such examinations or test shall be rectifi ed forthwith.
(2) A register containing particulars of such examination and tests and the state of the plant and the repairs or alterations,
if any, found to be necessary shall be kept and shall be available for inspection by an Inspector-cum-Facilitator.
16. Medical facilities and records of examinations and tests.-(1) The occupier of every factory to which the schedule
applies, shall
(a) employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose employment
shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
17. Prohibition relating to Pregnant Women.- No pregnant women shall be employed or permitted to work in any area
wherein heat treatment process is carried on.
Sඋඐඍඌඝඔඍ XXXVIII
Manufacturing of Paper, Paper Boards and Allied Products
(see rule 81)
1. Application.-The requirements of the Schedule shall apply to factories and parts thereof engaged in manufacturing of
paper, paper board, allied products and also to the corresponding operations involved in pulp production.
2. Defi nitions.-For the purpose of this schedule,-
(a) "approach safety stop" means a safety device which automatically removes a hazardous function when part of a body
comes within dangerous proximity of the danger zone;
(b) "broke" means paper or paper board wasted out during processing;
(c) " broke Guilletine " means a machine with a straight knife for cutting up broke or paper reels ;
(d) "Calendar "means a machine for glazing paper or paper board;
(e) "Calendar work platform" means a lifting platform at a Calendar;
(f) "Constant Pressure Switch" means a start and stop switch automatically returning to the stop position when not actuated;
(g) "Crosscutting knife" means a knife mounted on a cylinder roll cross cutting the web;
(h) "drum reel up" means a machine (pope reel) for reeling up the web on an empty spool, friction-driven;
(i) "nip point " means roll nip or any other place where face converge or run so close together that part of the body is in
danger of being caught and injured;
(j) "pulper" means a machine for making fi ber suspension by mechanical treatment of pulp or paper broke;
(k) "reeling Drum or Spool" means a roll for reeling up the web in full machine width at the drum reel-up;
(l) "threading" means (feeding a narrower pointed web (tail end) through a machine;
(m) “web" means pulp paper or paper-board in the shape of a continuous carpet during manufacturing or processing;
(n) “allied products” means all kinds of materials involving paper.
3. Safety Measures against Nip Hazards.- (1) General: Nip points shall, when possible be inaccessible from fl oor level or
from any other surface that can easily be stepped on. If this requirement cannot be satisfi ed the risk must be avoided in some
other way, like air jet/chute, carrier ropes, carrier belt or felt. The platforms should have the board of at least 100 millimeters
high and two handrails al a height of 400 millimeters and at 900 millimeters. The vertical members of the platform should be
spaced at 1 meter for cross platform and 2 meters for longitudinal platform.
(2) Threading: Threading shall be done without manual interference when feasible. If threading must be done manually,
measures must be taken to achieve adequate safety as in paragraph (1) above.
4. Reeling Drum Exchange.-Feeding during spool exchange at the drum reel up shall be eff ected only by using air jet or
air hose, if the speed of the paper machine exceeds 100 meters per minute. If the speed of the machine is less than 100 meters
per minute the feeding may be done manually, but measures must be taken to safety during the operation.
160
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
5. Safety measures against risks of being squeezed or knocked down.-The movement of machine pan or other
technical device must not expose anybody to the risk of being squeezed, knocked down or injured. If it cannot be ensured that
the danger zone is in accession when a risk is present, the moving device must be equipped with an approach safety stop. Its
movement controlled by a hand-operated constant pressure switch or the risk avoided.
6. Web Reeling.-(1) Web reeling shall be arranged so that the reel cannot cause injury by moving without control from its
intended position by providing a cradle or a protection barrier.
(2) When a reel is carried by a through shaft, a device must if necessary, be arranged to keep the shaft ends in their
intended position.
(3) When a reel is carried and substantially governed by resting on two rolls, an ejection shield must be arranged to stop
any reel, ejection when the web speed exceeds 15 meters per minute. If the shield is movable, a web speed exceeding 15
meters per minute must not be attainable unless the shield is in its protective position. The shield must not be removable from
that position if the web speed exceeds the above value.
7. Handling of reels.-(1) A reel must not be automatically put in free motion on a fl oor level or surface that can easily be
stepped on unless this can be done with adequate safety.
(2) A reel discharger shall be arranged and handled so that nobody can be injured by its function or by the discharge reel.
(3) The discharger must not come into operation unless measures are taken to receive the discharger reel safety, if necessary,
the discharger shall be controlled by a hand-operated constant pressure switch from a place where the operator can supervise
both the zone of movement of the discharger and the course of the discharged reel.
(4) A reel lifted by the ends of a through shaft must not rotate unless the shaft ends and the lifting equipment can stand
the stress caused by the rotation.
8. Cutting of paper.-(1) A power-driven sharp edged tool for cutting paper shall be shielded against inadvertent contact
and as far as possible, inaccessible while in operation.
(2) A cross-cutting knife shall be shielded so that the tool is inaccessible when in operation. It must not be possible to start
the tool unless the shield is in its protective position and it must not be possible to open the shield unless the tool is inoperative
and its energy supply has been cut off by a safety switch which can be locked in its off -position.
9. Pulpers, pulp chests. Etc.- (1) The opening of a pulper, a pulp chest another reservoir of a feeding service shall be
arranged so that nobody is in danger of falling or stepping down through the opening.
(2) A pulper and its feeding device shall have a joint emergency stop and if possible a joint energy cut-off device, lockable
in the off position.
(3) Broke holes should not be allowed to become covered by paper or broke which may hide them from operating personnel.
10. Certain devices moving vertically.-(1) Calendar work plat
s, pallet table, rider rolls, ejection shields, reel lowering devices, lids of driving section covers broke guillotine knives or other
stationery devices, which for functional reasons arc regularly manoeuvred to considerably diff erent heights, shall be constructed,
handled and maintained in such a way that they do not cause any risk of injury by falling down or in any other way and must
notbe liable to fall down as a result of interruption or variation in the energy supply.
(2) An operating movement that can cause risk of injury shall be controlled by a constant pressure switch from a place
where the operator can supervise the zone of movement.
(3) A device as referred to in paragraph (I) above carried by a wire rope or chain shall have the requisite derailment
protection and a breaker to stop the movement if the wire rope or chain should slacken or burst.
(4) If operationally stopped in a position where it could cause a risk of injury by falling down, the device shall be automatically
secured.
(5) The hoisting equipment of a device as referred to in paragraph (1) above shall be readily available for full inspection.
11. Calendar Work Platform.-(1) Calendar work platform shall be longer than the width of the calendar roll and provided
with a gate or opening bar. The gate may only be openable inward or the bar may only be openable upwards and it must not
be capable of staying open. The bar shall contain at least two rails.
(2) A calendar super work platform shall be controlled by a constant pressure switch, located on the platform.
(3) Along the work side of the platform there shall be on emergency stop controlling the movement of the platform as well
as the calendar bowl rotation.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
161
(4) The hoisting and lowering speed must not exceed 0.15 meter per second.
(5) A hydraulic cylinder being part of the hoisting gear of a calendar work platform shall have a valve which, in the event
of a hose or pipe fracture or considerable leakage, prevents the platform from moving downwards or retards its descent. Such
a valve shall be mounted in or directly on the cylinder.
(6) A calendar super work platform carried by wire rope or chain shall have a reliable catch.
(7) An elevating screw of a calendar wait platform shall be self broking bearing nuts and safety nuts shall serve as load-
carrying devices.
12. Examination and Inspection.-(1) A device as referred to in paragraph 10 (1) above, shall when needed and at least
twice a year, and in case of a calendar work platform once a month, is subjected to thorough examination by a qualifi ed person
as long as it is being used. If a calendar work platform has been out of use for more than three months, thorough examination
shall be carried out before it is used again.
(2) In the course of examination, a check shall be made to ensure that safety devices are in working order and also that
the hoisting and towering speed of the calendar work platform does not exceed the permitted value.
(3) An examination log book shall he maintained and made readily available.
13. Hose Pipes.-(1) A hose pipe used for cleaning near a rotating pair of rolls shall have a rounded nozzle or otherwise
be arranged so that the nozzle cannot be caught in the nip.
(2) A hose used for fl ushing liquid at a pressure exceeding 25 Kilogram/ Square centimeter shall have a constant pressure
actuated valve for fl ow control. If needed for safety during handling the nozzle shall be mounted on a stand or the hose designed
for two operators.
14. Space inside a machine.-Any opening leading to a walkable passage into or through a machine must be blocked.
This does not apply if the passage must be accessible for operational or maintenance purpose on condition that entering does
not involve any risk.
15. Inching.-If it is necessary, to operate a machine temporarily without the protective devices otherwise provided, the
speed of the web shall be as low as possible and shall not exceed 15 meters per minute. The machine shall he governed by a
hand operated constant pressure switch from a place where the operator can supervise those places where protective devices
have been rendered inoperative.
16. Emergency stop.-An emergency stop must not break the energy supply to any device needed in an emergency or
provoke any movement that might aggravate the situation. Braking provoked by the emergency stop must not be so violent as
to cause any risk of injury.
17. Auxiliary measures.-In place where large quantities of pulp or broke are frequently handled, measures shall he taken
to facilitate the work. Special attention shall he paid to the need for such measures in places where there are high temperatures.
18. Work Instructions.-(1) Instructions shall be provided for the work routines necessary to promote safety during normal
operation as well as during maintenance, cleaning operation and similar kinds of periodically recurrent tasks.
(2) Work permit system should be adopted for maintenance and cleaning operations.
19. Other Safety Precautions.-(1) Wherever risk of injury prevails, necessary caution boards or symbols should be displayed
like moving equipments, Nip points, slippery area, men at work, etc.
(2) Adequate training in safe operations should be imparted to employees at the time of induction into the factory and at
periodical intervals not exceeding a year and whenever there is a job rotation or operational changes.
(3) For paper machine speeds exceeding 200 meters per minute, start up alarm should be provided before crawl and
before being put to run.
(4) All rotating elements should indicate direction of rotation.
(5) Wherever nip is there, indication in bold letter to be provided.
20. Precautions against ignition.-Wherever there is danger of fi re from accumulation of fl ammable or explosive dust,
fumes or vapours or any combustible materials in air:-
(a) all electrical apparatus shall either be excluded from the area of risk or they shall be of such construction and so installed
and maintained as to prevent the danger of their being a source of ignition;
(b) eff ective measures shall be adopted for prevention of accumulation of static charges to a dangerous extent;
162
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(c) employees shall wear shoes without iron or steel nails or any other exposed ferrous materials which is likely to cause
sparks by friction;
(d) smoking, lighting or carrying of matches, lighters or smoking materials shall be prohibited ;
(e) transmission belts with iron fasteners shall not be used; and
(f) all other precautions as are reasonably practicable, shall be taken to prevent initiation of ignition from all other possible
sources such as open fl ames, frictional sparks overheated surfaces of machinery or plant, chemical or physical chemical reaction
and radiant heat.
21. Spontaneous ignition.- Where materials are likely to induce spontaneous ignition, care shall be taken to avoid formation
of air pocket and to ensure adequate ventilation. The material susceptible to spontaneous ignition should be stored in dry condition
and should be in heaps of such capacity and separated by such passage which will prevent fi re. The materials susceptible to
ignition and stored in the open shall be at a distance not less than 10 meters away from process or storage buildings.
22. Fire fi ghting system.- (1) In every factory to which this schedule applies fi re fi ghting arrangement shall be made wherein:
(i) the fi re hydrant system shall be capable of supplying a minimum of 4,500 liters per minute at a pressure of not less
than 7 kilograms per square cm.
(ii) adequate provision of water supply for fi refi ghting shall be made with static storage capacity of not less than 2 hours
aggregate pumping.
(2) Every factory employing fi ve hundred or more persons shall provide
(a) Trained and responsible fi re fi ghting squad so as to eff ectively handle the fi re-fi ghting and life saving equipment in the
event of fi re or other emergency. Number of persons in this squad will necessarily depend upon the size of risk involved, but in
no case shall be less than eight such trained persons to be available at any time. The squad shall consist of watch and ward
personnel, fi re pump man and departmental supervisors and operators trained in the operation of fi re and emergency services.
(b) Squad leaders shall preferably be trained in a recognised Government institution and their usefulness enhanced by
providing residence on the premises.
(c) Squad personnel shall be provided with clothing and equipment including helmets, boots and belts.
(d) A muster roll showing the duties allocated to each member of the squad shall be prepared and copies supplied to each
leader as well as displayed in prominent places so as to be easily available for reference in case of emergency.
(e) The pump man shall be thoroughly conversant with the location of all appliances. He shall be responsible for maintaining
all fi refi ghting equipment in proper working order. Any defect coming to his notice shall be immediately brought to the notice of
squad leader.
(f) As far as is practicable, the fi re pump room and the main gate(s) of the factory be connected to all manufacturing or
storing areas through telephone interlinked and placed in a convenient location near such areas.
23. Personnel Protective Equipment.-The occupier shall provide suitable personnel protective equipments such as
respirators, hand gloves, shoes, helmets, goggles, earplug, aprons, etc, as per the relevant standard prescribed by the Bureau
of Indian Standards to the employees.
24. Ventilation.-In all workrooms adequate ventilation by the circulation of fresh air shall be provided so as to maintain
reasonable conditions of comfort and prevent injury to health of the employees employed therein.
25. Precautions against dangerous fumes, gases, etc.- (1) No person shall be required or allowed to enter any chamber,
tank, vat, pit, pipe, fl ue or other confi ned space in any factory in which any gas, fume, vapour or dust is likely to be present to
such an extent as to involve risk to persons being overcome thereby, unless it is provided with a manhole of adequate size or
other eff ective means of egress.
(2) No person shall be required or allowed to enter any confi ned space as is referred to in sub-paragraph (1), until all
practicable measures have been taken to remove any gas, fume, vapour or dust, which may be present so as to bring its level
within the permissible limits and to prevent any ingress of such gas, fume, vapour or dust and unless-
(a) a certifi cate in writing has been given by a competent person, based on a test carried out by himself that the space is
reasonably free from dangerous gas, fume, vapour or dust; or
(b) such person is wearing suitable breathing apparatus and a belt securely attached to a rope the free end of which is
held by a person outside the confi ned space.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
163
26. Medical facilities and records of examinations and tests.-(1)(a) The occupier of every factory to which the schedule
applies, shall employ a qualifi ed medical practitioner for medical surveillance of the employees employed therein whose
employment shall be subject to the approval of the Chief Inspector-cum-Facilitator; and
(b) Provide to the said medical practitioner all the necessary facilities for the purpose referred to in clause (a).
(2) The record of medical examinations and appropriate tests carried out by the said medical practitioner shall be maintained
in FORM XXIV, which shall be kept readily available for inspection by the Inspector-cum-Facilitator.
(3) Every employee employed in handling chemicals involved in the processes shall be examined by a Medical practitioner
within 15 days of his fi rst employment and re-examined at least once in every 12 calendar months.
Sඋඐඍඌඝඔඍ XXXIX
Material Safety Data Sheet
(see rule 83(ii))
1.IDENTITY OF MATERIALS
Product Name
Chemical Designation
Trade Name
Synonyms
Formula
Label:
Class
Category
CAS
Number
UN
Number
Regulated
Identification
Shipping Name/Codes/Label
HAZCHEM Code
Hazardous
Identification
Waste Number
Hazardous Ingredients
CAS Number
1.
2.
3.
4.
2. PHYSICAL AND CHEMICAL PROPERTIES
Physical State:
(Gas,Liquid,Solid)
Boiling point in degree C
Vapourpressureat35
degreeC--mmHg.
Appearance
Melting/Freezing point in
degree C
Evaporationrateat30
degreeC
Odour
Vapour Density (air-1)
Solubility in Water at 30
degree C
Others (Corrosivity) etc
Specific Gravity
(Water-1)
PH
3. FIRE AND EXPLOSIVE HAZARDS DATA
Explosion/ Flammability
Flash Point (deg.)
C
LEL %
Auto ignition Temperature
degree C
Flash Point (deg.)
C
UEL%
TDC Flammability
(Classification)
4. REACTIVE HAZARDS
Stability to
Impact ( Hazardous Combustion products)
Static Discharge (Hazardous Decomposition product)
Reactivity
(Conditions to avoid)
164
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Hazardous Polymerization
May/May not occur
(Conditions to avoid)
Incompatibility (Materials to avoid)
5. HEALTH HAZARDS DATA
Routes of Entry:(Inhalation, skin, mucous membranes, eye contact and ingestion)
Effects of Exposure/Symptoms
LD 50 (in rat) (mg/kg body
weight)
(Orally or percutaneous
absorption)
LC50(inrat)(mg/1)
4/hours
Permissible Exposure Limit
(PEL)
ppm.
mg/cu. m.
Short Term
Exposure Limit
(STEL)
ppm.
mg/cu. m.
Threshold Limit Value
(TLV)ofACGIH
ppm.
mg/cu. m.
Odour
Threshold
ppm.
mg/cu. m.
Emergency Treatment:
6. HAZARD SPECIFICATION
NFPA
Hazard
Signal
Health
Flammability
Stability
Special
Known Hazards:
Combustible Liquid
Water Reactive Material
Irritant
Flammable Material
Oxidizer
Sensitizer
Pyrophoric Material
Organic Peroxide
Carcinogen
Explosive Material
Unstable Material
Corrosive Material Compressed Gas
Mutagen Other
(Specify)
7. SAFE USAGE DATA
Ventilation
General/Mechanical Local Exhaust
Protective Equipment
Required
Eyes (Specify)
Respiratory (Specify)
Gloves (Specify)
Clothing (Specify)
Others (Specify)
Precautions
Handling & Storage Others (speedy)
8. EMERGENCY RESPONSE DATA
Fire
Fire Extinguishing Media
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
165
Special procedures
Unusual Hazards
Exposure First Aid Measures
(inhalation, skin, eye contact
and ingestion)
Spills
Step to be taken Waste Disposal Method
9. ADDITIONAL INFORMATION
10. SOURCES USED :
Reference to books, journals, etc.
11. MANUFACTURERS/SUPPLIER DATA
Firm's Name
Standard packing
Mailing Address
Telephone Number
Telex Number
Others
Telegraphic Address
Contact person in Emergency
Others
Emergency Telephone in Transit Areas
Acronyms- and Glossary of terms:
CAS: Chemical Abstract Service Registration Number.
UN Number: United Nations Number
HAZCHEM CODE: Emergency Action Code (EAC),allocated by the Joint Committee of Fire Brigade Operations, UK.
TDG Flammability: Transport of Dangerous Goods --Flammability Classifi cation by United Nations.
NFPA: National Fire Protection Association, USA. LD 50 and LC 50 represent the dose in mg/kg of body weight and the
concentration in mg/1 for 4 hours having lethal eff ect on 50% of the animals (rats) treated.
PEL: Permissible Exposure Limit as laid down in the Statutes.
TLV: Threshold Limit Value as laid down by the American Conference of Governmental Industrial Hygienists. (ACGIH), USA.
STEL: Short Term Exposure Limit as laid down in the statutes or by the ACGIH.
GUIDELINES: All eff orts should be made to fi ll in all the columns. No column should be left blank. In case certain information
is not applicable or available. N/APP or N/AV sign may be used.
Sඋඐඍඌඝඔඍ XL
Suggestive List of Equipment for Occupational Health Centre in Factories
(see rule 92(1)(iii)(b))
1. A glazed sink with hot and cold water always available.
2. A table with a smooth topatleast180 cmx105 cm.
3. Means for sterilizing instruments.
4. A couch.
5.Two buckets or containers with close fi tting lids.
6. A kettle and spirit stove or other suitable means of boiling water.
7. One bottle of spirit ammonia aromatics (120 ml.)
166
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
8. Two medium size sponges.
9. Two "Kidney" trays.
10. Four cakes of toilet, preferably antiseptic soap.
11. Two glass tumblers and two wine glasses.
12. Two clinical thermometers.
13.Two teaspoons.
14. Two graduated (120 ml.) measuring glasses.
15. One wash bottle (1000 cc) for washing eyes.
16. One bottle (one liter) carboliclotion1 in 20.
17. Three chairs
18. One Screen
19. One electric hand-torch.
20. An adequate supply of tetanus toxoid.
21. Coramine liquid (60 ml.)
22. Tablets—anti histaminic antispasmodic (25each.)
23. Syringes with needles - 2 cc., 5 cc. and 10 cc.
24. Two needle holders, big and small.
25. Suturing needles and materials.
26. One dissecting forceps.
27. One dress in forceps.
28. One scalpel.
29. One stethoscope.
30. Rubber bandage -- pressure bandage.
31. Oxygen cylinder with necessary attachments.
32. One Blood Pressure Apparatus.
33. One Patellar Hammer.
34. One Peak-Flow meter for lung function measurement.
35. One stomach washout.
36. Any other equipment recommended by the Factory Medical Offi cer according to specifi c need relating to manufacturing
process.
37. In addition
(1) For Factories employing fi fty one to two hundred
1. Four plain wooden splints 900mm x 100mm x 6mm:
2. Four plain wooden splints 350mm x 75mm x 6mm;
3. Two plain wooden splints 250mm x 50mm x 12mm;
4. 0ne pair artery forceps;
5. Injections -- morphia, pethidine, atropine, adrenaline, coramine, Novocain (2 each);
6. One surgical scissor;
(2) For Factories employing above two hundred workers
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
167
1. Eight plain wooden splints 900mm x 100mm x 6mm;
2. Eight plain wooden splints 350mm x 75mm x 6mm;
3. Four plain wooden splints 250mm x 50mm x 12mm:
4. Two pairs artery forceps;
5. Injections Morphia, pethadine, atropine, adrenaline, ceramine, novacain (4 each):
6. Two Surgical scissors.
Sඋඐඍඌඝඔඍ XLI
Permissible Level of Certain Chemical Substances
(see rule 96)
1. Defi nitions.-For the purpose of this schedule,-
(a) " mg/m3 " means milligrams of a substance per cubic meter of air ;
(b) "mppcm" means million particles of a substance per cubic meter of air ;
(c) "ppm" means parts of vapour or gas per million parts of air by volume at 250 C and 760 mm of mercury pressure;
(d) "Time weighted average concentration" means the average concentration of a substance in the air at any work location
in a factory computed from evaluation of adequate number of air samples taken at that location spread over the entire shift on
an day, after giving weight age to the duration for which each such sample is collected and the concentration prevailing at the
time of taking the sample.
Time weighted average concentration = [(C1T1+ C2T2 +….+CnTn)/(1+T2+….+Tn]
Where C1 represents the concentration of the substance for duration T1 (in hours);
C2 represents the concentration of the substance for duration T2 (in hours); and
Cn represents the concentration of the substance for duration Tn (in hours);
(e) "Work location" means a location in a factory at which a worker works or may be required to work at any time during
any shift on any day.
2.Limits of concentrations of substance at work locations.-(1) The time weighted average concentration of any substance
listed in Table 1 or 2 of the schedule, at any work location in a factory during any shift on any day shall not exceed the limit of
the permissible time weighted average concentration specifi ed in respect of that substance:
Provided that in the case of a substance mentioned in Table 1 in respect of which a limit in terms of short term maximum
concentration is indicated, the concentration of such a substance may exceed the permissible limit of the time weighted average
concentration for the substance for short periods not exceeding 15 minutes at a time, subject to the condition that
(a) such periods during which the concentration exceeds the prescribed time weighted average concentration are restricted
to not more than 4 per shift;
(b) the time interval between any two such periods of higher exposure >hail not be less than 60 minutes ; and
(c) at no time the concentration of the substance in the air shall exceed the limit of short term maximum concentration.
(2) In the case of any substance given in Table 3, the concentration of the substance at any work location in a factory at
any time during any day shall not exceed the limit of exposure for that substance specifi ed in the Table.
(3) In the cases where the word "skin" has been indicated against certain substance mentioned in Tables 1 and 3, appropriate
measures shall be taken to prevent absorption through cutaneous routes particularly skin, mucous membranes and eyes as the
limits specifi ed in these Tables are for conditions where the exposure is only through respiratory tract.
(4) (a) In case, the air at any work location contains a mixture of such substances mentioned in Tables 1, 2 or 3, which
have similar toxic properties, the time weighted concentration of each of these substances during the shift should be such, that
when these time weighted concentration divided by the respective permissible time weighted average concentration specifi ed
in the abovementioned tables, and the fractions obtained are added together, the total shall not exceed unity, i.e. C1/L1+C3 /
L3+……Cn /Ln should not exceed unity when
When CI, C2,….,Cn are the time weighted concentration of toxic substances 1,2 and in respectively, determined after
measurement at work location;
168
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
and LI, L2 Ln are the permissible time weighted average concentration of the toxic substances 1, 2...... and in respectively.
(b) In case the air at any work location contains a mixture of substances mentioned in Table 1, 2 or 3, and these do not
have similar toxic properties, then the time weighted concentration of each of these substances shall not exceed the permissible
time weighted average concentration specifi ed in the above mentioned tables, for that particular substance.
(c) The requirements in clauses (a) and (b) shall be in addition to the requirements in paragraphs 2 (1) and (2).
3. Sampling and evaluation procedures.-(1) Notwithstanding provisions in any other paragraphs, the sampling and
evaluation procedures to be adopted for checking compliance with the provisions in the schedule shall be as per standard
procedures in vogue from time to time.
(2) Notwithstanding the provisions in paragraph 5, the following conditions regarding the sampling and evaluation procedure
to be adopted checking compliance with the provision in this schedule are specifi ed.
(a) For determination of the number of particles per cubic meter in item 1 (a) (i) (1) in Table 2, samples are to be collected
by standard or midget impringer and the counts made by light fi eld technique.
(b) The percentage of quartz in the 3 formulae given in item 1 (A) (i) of Table 2 is to be determined from airborne samples.
(c) For determination of number of fi bers as specifi ed in item 2(A) of Table 2, the membrane fi lter method at 430 x
magnifi cation (4 mm objective) with phase contrast illumination should be used.
(d) Both for determination of concentration and percentage of quartz for use of the formula given in item 1 (a) (i) (2) of
Table 2, the fraction passing through a size selector with the following characteristics should only be considered.
Aerodynamic diameter (Unity density
sphere)
Percentage allowed by size-selector
2.0
20
2.5
75
3.5
50
5.0
25
10.0
0
4. Power to require assessment of concentration of substances.-(1) An Inspector-cum-Facilitator may, by an order in
writing, direct the occupier of a factory to get before any specifi ed date the assessment of the time weighted average concentration
at any work location of any of the substances mentioned in tables 1, 2 or 3 carried out.
(2) The results of such assessment as well as the method followed for air sampling and analysis for such assessment shad
be sent to the Inspector-cum-Facilitator within three days from the date of completion of such assessment and also a record of
the same kept readily available for inspection by an Inspector-cum-Facilitator
5. Exemption.- If in respect of any factory or a part of a factory, the Chief Inspector-cum-Facilitator is satisfi ed: that, by
virtue of the pattern of working time of the workers at diff erent work locations or on account of other circumstances, no worker
is exposed, in the air at the work locations, to a substance or substances specifi ed in Tables I, 2 or 3 to such an extent as is
likely to be injurious to his health, he (the Chief Inspector-cum-Facilitator) may by an order in writing, exempt the factory or a
part of the factory from the requirements in paragraph 2, subject to such conditions, if any, as he may specify therein.
TABLE 1
Sl.No
Substances
Permissible limits of exposure
Time weighted
average concentration
(TWA) (8 hrs)
Short term maximum
concentration
(STEL) 15 min).*
ppm
Mg/m3**
ppm
Mg/m3**
(1)
(2)
(3)
(4)
(5)
(6)
1
Acetaldehyde
100
180
150
270
2
Acetic acid
10
25
15
37
3
Acetone
750
1,780
1,000
2,375
4
Acrolein
0.1
0.25
0.3
0.8
5
Acrylonitrile-skin (S.C)
2
4.5
-
-
6
Aldrin-skin
-
0.25
-
-
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
169
Sl.No
Substances
Permissible limits of exposure
Time weighted
average concentration
(TWA) (8 hrs)
Short term maximum
concentration
(STEL) 15 min).*
7
Allyl Chloride
1
3
2
6
8
Ammonia
25
18
35
27
9
Anilline-skin
2
10
-
-
10
Anisidine(o,p-isomers)-Skin
0.1
0.5
-
-
11
Arsenic & soluble compounds
(as As)
-
0.2
-
-
12
Benzene (HC)
0.5
1.5
25
7.5
13
Beryllium & compounds (as Be)
(S.C.)
-
0.002
-
-
14
Boron trifl uoride-C
1
3
-
-
15
Bromine
0.1
0.7
0.3
2
16
Butane
800
1,900
-
-
17
2-Butanone (Methyl ethyl
Ketone-MEK)
200
590
300
885
18
n-Butyl acetate
150
710
200
950
19
n-Butylalcohol-Skin-C
50
150
-
-
20
Sec/Tert Butyl acetate
200
950
-
-
21
Butyl mercaptan
0.5
1.5
-
-
22
Cadmium Dusts and salts (as
Cd)
-
0.05
-
-
23
Calcium Oxide
-
2
-
-
24
Carbaryl (Sevin)
-
5
-
-
25
Carbofuran (Furadan)
-
0.1
-
-
26
Carbon disulphide-Skin
10
30
-
-
27
Carbon Monoxide
50
55
400
440
28
Carbon tetrachloride-Skin(S.C)
5
30
-
-
29
Chlordane-Skin
-
0.5
-
2
30
Chlorine
1
3
3
9
31
Chlorobenzene
(Mono chlorobenzene)
75
350
-
-
32
Chloroform (S.C)
10
50
-
-
33
Bis (Chlororomethyl) ether (H.C.)
0.001
0.005
-
-
34
Chromic acid and chromates
(as Cr)
-
0.05
-
-
35
Chromous salts
(as Cr)
-
0.5
-
-
36
Copper Fume
-
0.2
-
-
37
Cotton dust, raw
-
0.2+
-
-
38
Cresol, all isomers-Skin
5
22
-
-
39
Cyanides
(as CN)-Skin
-
5
-
-
40
Cyanogen
10
10
-
-
41
DDT (Dichlorodiphenyl
trichloroethane)
-
1
-
-
42
Demeton Skin
0.01
0.1
-
-
43
Diazinon Skin
-
0.1
-
-
44
Dibutyl phthalate
-
5
-
-
45
Dichlorvos (DDVP)-Skin
0.1
1
-
-
170
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Sl.No
Substances
Permissible limits of exposure
Time weighted
average concentration
(TWA) (8 hrs)
Short term maximum
concentration
(STEL) 15 min).*
46
Dieldrin-Skin
-
0.25
-
-
47
Dinitrobenezene (all isomers)-
Skin
0.15
1
-
-
48
Dinitrotoluene-Skin
-
1.5
-
-
49
Diphenyl (Biphenyl)
0.2
1.5
-
-
50
Endosulfan (Thipdan)-Skin
-
0.1
-
-
51
Endrin-Skin
-
0.1
-
-
52
Ethyl acetate
400
1,400
-
-
53
Ethyl alcohol
1,000
1,900
-
-
54
Ethylamine
10
18
-
-
55
Flurorides (as F)
-
2.5
-
-
56
Fluorine
1
2
2
4
57
Formaldehyde (S.C)
1.0
1.5
2
3
58
Formic acid
5
9
-
-
59
Gasoline
300
900
500
1,500
60
Hydrazine-Skin(S.C)
0.1
0.1
-
-
61
Hydrogen Chloride-C
5
7
-
-
62
Hydrogen cyanide Skin C
10
10
-
-
63
Hydrogen Fluoride (as F)-C
3
2.5
-
-
64
Hydrogen peroxide
1
1.5
-
-
65
Hydrogen sulphide
10
14
15
21
66
Iodine C
0.1
1
-
-
67
Iron Oxide Fume (Fe2O3)
(as Fe)
-
5
-
-
68
Isoamyl acetate
100
525
-
-
69
Isomylalchohol
100
360
125
450
70
Isobutyl alcohol
50
150
-
-
71
Lead, inorg dusts and fumes
(asPb)
-
0.15
-
-
72
Lindane-Skin
-
0.5
-
-
73
Malathion -Skin
-
10
-
-
74
Manganese (as Mn) dust and
compounds-C
-
5
-
-
75
Manganese fume
(as Mn)
-
1
-
3
76
Mercury
(as Hg)-Skin
(i)Alkyl compounds
-
0.01
-
0.03
(ii)All forms except alkyl vapour
-
0.05
-
-
(iii)Aryl and inorganic compounds
-
0.1
-
-
77
Methyl alcohol (Methanol)-Skin
200
260
350
310
78
Methyl cello solve
(2-Methoxy ethanol)-Skin
5
16
-
-
79
Methyl isobutyl ketone
50
205
75
300
80
Methyl isocyanate-Skin
0.02
0.05
-
-
81
Nephthalene
10
50
15
75
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
171
Sl.No
Substances
Permissible limits of exposure
Time weighted
average concentration
(TWA) (8 hrs)
Short term maximum
concentration
(STEL) 15 min).*
82
Nickel carbonyl
(as Ni)
0.05
0.35
-
-
83
Nitric acid
2
5
5
10
84
Nitric oxide
25
30
-
-
85
Nitrobenzene-Skin
1
5
-
-
86
Nitrogen dioxide
3
6
5
10
87
Oil mist mineral
-
5
-
10
88
Ozone
0.1
0.2
0.3
0.6
89
Parathion skin
-
0.1
-
-
90
Phenol-skin
5
19
-
-
91
Phorate (Thimet)-Skin
-
0.05
-
0.2
92
Phosgene
(Carbonyl chloride)
0.1
0.05
-
0.2
93
Phosphine
0.3
0.4
1
1
94
Phosphoric acid
-
1
-
3
95
Phosphorous (yellow)
-
0.1
-
-
96
Phosphorous Pentechloride
0.1
1
-
-
97
Phosphorous trichloride
0.2
1.5
0.5
3
98
Picric acid – Skin
-
0.1
-
0.3
99
Phridine
5
15
-
-
100
Silane
(Silicon tetrahydride)
5
7
-
-
101
Sodium hydroxide-C
-
2
-
-
102
Styrene, monomer
(phenylethlene)
50
215
100
425
103
Sulphur dioxide
2
5
5
10
104
Sulphur hexafl uoride
1,000
6,000
-
-
105
Sulphuric acid
-
1
-
-
106
Tetraethyl lead
(as Po)-Skin
-
0.1
-
-
107
Toluene (Toluol)
100
375
150
560
108
O-Toludine-Skin (S.C)
2
9
-
-
109
Tributyl Phosphate
0.2
2.5
-
-
110
Trichloroethylene
50
270
200
1080
111
Uranium, natural
(as U)
-
0.2
-
0.6
112
Vinyl chloride (H.C)
5
10
-
-
113
Welding fumes
-
5
-
-
114
Xylene
(o-, m-, p-isomers)
100
435
150
655
115
Zinc Oxide
(i) Fume
-
5.0
-
10
(ii) Dust (Total dust)
-
10.00
-
-
116
Zicronium compounds (as Zr)
-
5
-
10
ppm : Parts of vapour or gas per million parts of contaminated air by volume at 250C and 760 (mm of mercury)
mg/m3 : milligram of substance per cubic meter of air
172
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
* : Not more than 4 times a day with at least 60 min. interval between successive exposure
** : mg/m3= (Molecular weight X ppm)/24.45
Lint : free dust as measured by the vertical elutriator cotton-dust sampler
C : denotes ceiling limit
skin : denotes potential contribution to the overall exposure by the cuteous route including mucous membrane and eye
S.C : denotes suspected human carcinogens
H.C : denotes confi rmed human carcinogens
TABLE 2
Substance
Permissible time weighed average
concentration
Silica, Si O2
(a) Crystalline
(i) Quartz
(1) In terms of dust count
(10600)/(%Quartz+10) mppcm
(2) In terms of respirable dust
10/(% respirable Quartz+2) mg/m3
(3) In terms of total dust
30/(% Quarts+3) mg/m3
(ii) Cristobalite
Half the limits given against quartz
(iii) Tridymite
Half the limits given against quartz
(iv) Silica, fused
Same limits as for quartz
(v) Tripoli
Same limit as in formula in item (2)
given against quartz.
10 mg/m3, total dust
(b) Amorphous
Silicates
Asbestos (H.C) (a) Amosite
(b) Chrystolite
(c) Crocidolite
0.5 fi ber/cc***
1.0 fi ber/cc ***
0.2 fi ber/cc ***
*** (i) For fi bre greater than 5µm in length and less than 5µm in breadth with length to breath ratio equal to or greater than 3:1
(ii) As determined by the membrane fi lter method at 400-450 x magnifi cation (4mm objective) phase contrast illumination.
Portland cement 10mg/m3, Total dust containing less than 1% quartz.
Coal dust 2mg/m3 respirable dust fraction containing less than 5% quartz.
Mppcm = Million particles per cubic metre of air, based on impinge samples by light-fi eld techniques.
* As determined by the membrane fi lter method at 400-450 x magnifi cation (4mm objective) phase contrast illumination.
Respirable Dust:-
Fraction passing a size selector with the following characteristics:
Aerodynamic Diameter (µm)(unit) (density sphere)
% passing selector
2.0
90
2.5
75
3.5
50
5.0
25
10.0
0
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
173
Sඋඐඍඌඝඔඍ-XLII
[see rule 98(4)]
Section of
the Code
empowering
grant of
exemption
Class of factory
Nature of exempted work
Extent of exemption
Remarks
(1)
(2)
(3)
(4)
(5)
91(1)(b)
All factories
Urgent repairs
Sections 25, 26 &
31
(i) No worker shall be employed on such
repairs for more than 15 hours on any one
day, 39 hours during any three consecutive
days, or 66 hours during eachperiod of seven
consecutive days commencing from his fi rst
employment on such repairs.
(ii)Within 24 hours of the commencement
of the work, notice shall be sent to the
Inspector describing the nature of the urgent
repairs and the period probably required for
their completion.
(iii)Exemption from the provisions of section
25 shall apply only in the case of
adult male workers.
1(1)(b)
(1) Oil tank
installations
Work performed by,
workers connected with
pumping operations
Sections 25, 26
& 31
In the absence of a worker who has failed
to report for duty, a shift worker shall be
allowed to work the whole or of a subsequent
shift provided that–
(i) the next shift of the shift worker
shall not commence before a period of 16
hours has elapsed;
(ii) within 24 hours of the commencement of
the subsequent shift, notice shall be sent to
the Inspector describing the circumstances
under which the worker is required to work
in the subsequent shift;
(iii) the exemption will be restricted to only
male adult workers; and
(iv)the limits of work inclusive of overtime shall
not exceed those mentioned in section 91.
(2) Public hydro-
electric
supply factories
Operation and
Maintenance of Prime
movers and auxiliaries,
transformers and switches.
Sections 25 &
26
-do-
(3)Public electric
supply companies
generating
electricity from oil
in internal
combustion
engines.
Work of engine drivers
and assistants, generator
attendants, oilers and
greasers, switch board
operators and pump men.
-do-
-do-
174
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Section of
the Code
empowering
grant of
exemption
Class of factory
Nature of exempted work
Extent of exemption
Remarks
(1)
(2)
(3)
(4)
(5)
(4)Electrical
transforming
factories
Work of operation and
maintenance of the
transforming
plant, switches and
synchronous condensers.
-do-
-do-
(5)Distilleries
Work on the extraction of
sugar from
various bases,
fermentation of sugar
juice and
Distillation of fermented
wash.
-do-
-do-
(6)Sugar factories
Extraction of the
juice from the cane,
clarifi cation, evaporation
and Boiling of the juice;
curing of the massecuite
and bagging.
-do-
-do-
(7) Chemical
factories
Work on the sulphur
burners, chambers,
concentrators,
and pumps roasting
furnaces, manufacture of
hydrochloric and
nitric acid, sulphates,
sulphides, nitrates,
superphosphates and
chlorides; and
work on the steam
service.
-do-
-do-
91(1)(b)
(8) Vegetable
factories.
Work on refi ning,
hydrogenation bleaching,
fi ltering, generation of
hydrogen; hydrogenating;
deodorizing processes;
compression of oxygen
and cylinder fi lling; and
Work on the electrical
power plant.
-do-
-do-
91(1)(b)
(9) Ice factories
Work on the engine and
compressor drivers and
assistants and oilers.
-do-
-do-
91(1)(b)
(10) Oil mills
All work.
section 25
-do-
91(1)(b)
(11) Flourmills
All work.
sections 25 and
26
-do-
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
175
Section of
the Code
empowering
grant of
exemption
Class of factory
Nature of exempted work
Extent of exemption
Remarks
(1)
(2)
(3)
(4)
(5)
91(1)(b)
(12)Glass factories
(a)
Work in
attending to furnace.
(b)
All work and
processes from mixing of
batch to removal of the
manufactured
Glass ware from the
lears.
sections 25 &
26
section 25
-do-
-do-
91(1)(b)
(13)Paper factories
(a)
All work on
paper making machinery
and on the generation
and supply of power
connected the rewith.
(b)
Work on
choppers, digesters,
kneaders, strainers
and washers ,beaters,
paper making machines,
pumping plan treelers,
cutters and power plant.
sections 25
sections 25 &
26
-do-
-do-
(14)Rubber tyre
All work on curing
process.
section 25
-do-
(15)Iron and steel
All work on steel
furnaces.
sections 25 &
26
-do-
(16)All factories
Work on automatic
equipment engaged in
galvanizing, an odizingand
enamelling.
sections 25, 26 &
29
(1)The limits of work inclusive of overtime
shall not exceed those mentioned in
section 91.
(2)The exemption shall be granted only in
respect of adult male workers.
91(1)(b)
Newspaper printing
factories
Tele printer service
sections 25 &
26
-do-
91(1)(b)
All factories
Loading and unloading of
railway wagons Lorries or
trucks
sections25 &
26
-do-
176
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Sඋඐඍඌඝඔඍ- XLIII
(see rule 158)
Sl. No.
Section or rule under which
competency is
recognised
Qualifi cation required
Experience for the purpose
Facilities at his
command
(1)
(2)
(3)
(4)
(5)
1
Rules made underSection79
- Certifi cate of Stability for
buildings
Degree in Civil or Structural
Engineering or Equivalent
(i) A minimum of ten years
experience in the design of
construction or testing or
repairs of structures
(ii) Knowledge of non-
destructive testing, various
codes of practices that are
current and the effect of
the vibrations and natural
forces on the stability of the
buildings and
(iii) Ability to arrive at a reliable
conclusion with regard to the
safety of the structure or the
building.
2
Pre-cautions against dangerous
fumes as required under various
Schedules framed under section
82 and rule 81 -
Master's degree in Chemistry
or a degree in Chemical
Engineering
(i) A minimum of seven years
in collection and analysis
of environmental sample
sand calibration of monitoring
equipment;
(ii) He shall
(a)be conversant with
the hazardous properties
of Chemicals and their
permissible limit values;
(b)be conversant with the current
techniques of sampling and
analysis of the environmental
contaminants and
(c) be able to arrive at are
liable conclusion as regards
the safety in respect of
entering and carrying out
hot work
Oxygen level meters,
meters, instruments and
devices as applicable to
the Chemical gases or
fumes duly calibrated and
certifi ed for carrying out
the tests and certifi cation
of safety in working in
confi ned spaces.
3
Ventilation and dust extraction
system, blasting enclosures as
required under various Schedules
framed underSection82 andrule
81.
Degree in Mechanical or
Electrical Engineering or
Equivalent.
(i) A minimum of seven
y ea rs i n th e d es i g n,
fabrication, installation. testing
or ventilation system and
systems used for extraction
and collection of dusts, fumes
and vapors and other ancillary
equipment;
(ii) He shall be conversant
with relevant codes of practice
and tests procedures that are
current in respect of ventilation
and extraction system for
fumes, and shall be able to
arrive at are liable conclusion
with regard to eff ectiveness
of the system
Facilities for testing
the ventilation system,
i n s t r u m e n t s
a n d
gauges for testing the
effectiveness of the
extraction systems for
dusts, vapors and fumes,
and any other equipment
needed for determining the
effi ciency and adequacy
of the systems. He shall
have the assistance of a
suitable qualifi ed technical
person who can come to
a reasonable conclusion
as to the adequacy of
the system
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
177
Sl. No.
Section or rule under which
competency is
recognised
Qualifi cation required
Experience for the purpose
Facilities at his
command
(1)
(2)
(3)
(4)
(5)
4
Rule 154-Examination and
Testing of oven sand driers.
Bachelor’s degree in
Mechanical Engineering or
Electrical Engineering or its
equivalent
(i) A minimum experience
of seven years in design or
maintenance or operation or
testing and examination of
ovens and driers.
(ii) Knowledge of relevant
codes of practices and test
procedures that are current.
(iii) Conversant with statutory
requirements regarding the
safety of ovens and driers.
(iv) Conversant with safety
devices and their proper
functioning to ensure the
safety of oven sand driers
(v) Be able to identify defects
and other causes leading to
failure of ovens and driers
(vi) Ability to arrive at are
liable conclusion as to the
safety of oven sand driers.
(i) Meters,
Instruments and devices
duly calibrated and
certifi ed for carrying out
tests and certifi cation of
safety.
(ii) Facilities for carrying
out non-destructive test
5
Rule 157
(i) sub-rule(17) Testing of heater
coil
(ii) sub-rule(19) Testing of
Thermic fl uid.
Bachelor’s degree in
Mechanical Engineering or
Electrical Engineering or its
equivalent
Master's degree in Chemistry
or Bachelors’ degree on
Chemical
Engineering
A minimum experience of
seven years in design or
operation or maintenance or
testing and examination of
thermic fl uid heater
A minimum experience of
seven years in testing of
thermic fl uids
Facilities for pressure
testing
Laboratory facilities to test
acidity, suspended matter,
ashcontents, viscosity and
fl ash point of thermic fl uid.
6
Rule 81,
ScheduleXVI,PartII,Para7,
Examination of instruments and
safety devices
Bachelor’s degree in Chemical
Engineering or Technology or
Instrumentation Engineering
or Techno-logy or Mechanical
Engineering.
(i) A minimum experience of
seven years in
( a ) O p e r a t i o n
o f
maintenance;(or)
(b)testing, examination and
inspection of the process
instruments and safety
devices
(i) Must be thoroughly
conversant with the relevant
codes of practices and test
procedures that are current,
and be able to arrive at are
liable conclusion
asregards there liability and
proper function ingofthe
process Instruments and
safety devices
Meters, instruments,
d ev i c e s an d ot h er
appropriate facilities duly
calibrated and certifi ed for
carrying out the tests of
process instruments and
safety devices.
178
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Sl. No.
Section or rule under which
competency is
recognised
Qualifi cation required
Experience for the purpose
Facilities at his
command
(1)
(2)
(3)
(4)
(5)
7
(i) Rule 81, Schedule
XVI.PartII,ParaI5, Testing,
Examination and repair of plant
sand equipments,
(ii) Rule 81 Schedule XXIII, Para
13 – Examination of Solvent
Extraction Plant
Bachelor’s degree in Chemical
Engineering or Technology or
Instrumentation Engineering
or Technology or Mechanical
Engineering
(i) A minimum experience of
seven years in
( a ) t h e
o p e r a t i o n
o r
maintenance of process plant
in a chemical industry:(or)
(b)testing examination and
inspection or plant equipment
and machinery in a chemical
process industry
(ii) He shall-
(c)Be thoroughly conversant
with the process of hazard
involved;
(d)Be able to identify the
defects and other causes
which may be lead to failure
of the plant equipment and
machinery in chemical process
industry
(e)
Have ability to
arrive at are liable conclusion
with regard to the safety and
integrity of the plant equipment
and machinery
Non-destructive testing
equipment such as
ultrasonic thickness
gauging instrument and
flaw detector hydraulic
pump portable toxic and
fl ammable gas detectors
(Multi gas detector)
8
Rule81, Schedule
XVI.PartV,Para5, Testing and
examination of plant and
equipment made from rein
forced plastics.
Bachelor’s degree in Plastic
Technology or Chemical
Engineering or Technology or
Mechanical Engineering or
Electrical Engineering
(i) A minimum experience of
seven years in
(a)Operation or maintenance of
process plant in a chemical
industry (or)
(b) Testing examination and
inspection of plant and
equipment made from rein
forced plastics in a chemical
industry
(ii) He shall
(c)Be thoroughly knowledge
able about the Indian
Standards or any other
National Standards as regards
the plant and equipment made
of reinforced plastics
(d) Be fully conversant with
the chemical compatibility of
rein force plastics;
(e) Be able to identify the
defect sand other caused
which may lead to failure of
the plant and equipment made
of reinforced plastics
(f) Have ability to arrive at are
liable conclusion with regard
to the safety and integrity
of the plant and equipment
made of reinforced plastics.
Non-destructive testing
equipment such as
ultrasonic thickness
gauginge equipment, fl aw
detector and hydraulic
pump.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
179
Sl. No.
Section or rule under which
competency is
recognised
Qualifi cation required
Experience for the purpose
Facilities at his
command
(1)
(2)
(3)
(4)
(5)
9
(i)Rule160-
Testing and examination of
Conveyors
(ii) Rule 81, Schedule
XXXV,Para31, Testing and
examination of Centrifugal
machines
(iii) Rule 81, Schedule
XXXVII, Para6, Testing and
examination of Power presses
Degree in Electrical or
Mechanical or Textile
Engineering or Equivalent
(i) A minimum of seven years
experience in-
(a)design or operation or
maintenance; or
(b)Testing, examination
and inspection of relevant
machinery, their guards; safety
devices and appliances.
(ii) He shall
(c)
be conversant with
safety devices and their proper
functioning
(d)
be able to identify
defects and any other cause
leading to failure; and
(e)
have ability to
arrive at a reliable conclusion
with regard to proper
functioning of safety device
and appliance and machine
guard.
Gauges for measurement;
i n s t r u m e n t s
f o r
measurement of speed
and any other equipment
or device to determine
the safety in the use of
the dangerous machines.
FORM I
(see rule 3)
APPLICATION FOR REGISTRATION FOR EXISTING ESTABLISHMENTS/NEW ESTABLISHMENT
A. Establishment Details:-
1. Retrieve details of Establishment throughLIN:
2. Name ofEstablishment:
3. Registration number (DISH/COL) (if available):
4. Address of the Establishment:
5. Others details of Establishment:
a. PAN number
b. Total Number of employees engaged directly in the establishment:
c. Total Number of the contract employees engaged:
d. Total Number of Inter-State Migrant workers employed:
6(a) For Factories:
Sl
No
Name,
Father’s/
Husband’s
Name, Date
of Birth and
Aaadhar
number of the
Occupier
Address, Email
ID, Telephone
number with
STD code and
Mobile number
of Occupier
Full postal
address and
situation of
the factory
along with
plan approval
details
Details of the
manufacturing
process
Maximum
number of
workers to be
employed on
any day
Particulars of
power actually
installed in H.P
(1)
(2)
(3)
(4)
(5)
(6)
(7)
180
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(b) For Building and Other Construction Works:
Sl.
No.
Name,
Father’s/
Husband’s
Name, Date
of Birth
and Aadhar
number
of the
Employer
Address,
Email ID,
Telephone
number with
STD code
and Mobile
number of
Employer
Full postal
address and
situation
of the
construction
site
Type of
Construction
work
Maximum
number of
workers to
be employed
on any day
Probable
period of
commence-
ment of
work
Expected
period for
completion
of work
Details of
approval of
the local
authority
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(c) For Beedi and Cigar work:
Sl.No.
Name of the
beedi and cigar
establishment
with full postal
address /e-mail
ID / contact
number
Maximum
number of
employees to
be employed
on any one
day during the
calendar year
Whether the
employer is
a trade mark
owner registered
under the Trade
and Merchandise
Marks Act, 1958
(Central Act 43
of 1958)
Whether the
beedies or
cigars or both
manufactured
by the applicant
will be sold
and marketed
by himself
or through
proprietor or a
registered user
of a trade mark
registered under
the Trade and
Merchandise
Marks Act, 1958
(Central Act, 43
of 1958) or any
other person
Whether the
plans of the
premises are
enclosed
Amount of fee
paid
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(d) For Motor Transport establishments:
Sl.No.
Name of the motor transport
undertaking with full postal
address /e-mail ID / contact
number
Nature of motor
transport service
(passenger for
fl ight)
Total number of motor
transport vehicles (with
particulars of registration
number)
Maximum number of
motor transport workers
to be employed on any
day during the calendar
day
Amount of
fee paid
(1)
(2)
(3)
(4)
(5)
(6)
(e) For Plantations:
Sl.No.
Name of the plantation
with full postal address
/e-mail ID / contact
number
Nature of
the estate
(Whether coff ee,
tea, rubber,
cinchona,
cardamom, etc.,)
with hectare of
each division.
Maximum number of employees
employed and Maximum hectares
of land used for plantation on any
one day during the calendar year
Name and
communication
address of the
employer / the
person other than
the employer who
manages the
plantation
Amount of fee
paid
Maximum
number of
employees
employed
Maximum
hectares of
land used for
plantation
(1)
(2)
(3)
(4)
(5)
(6)
(7)
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
181
(f) For Sales Promotion Establishments:
Sl.
No.
Name of the sales promotion
establishment with full postal
address /
e-mail ID / contact number
Maximum number
of sales promotion
employees to be
employed on any day
Name and
Communication
address of the
employer/ the
person other than
the employer who
manage as the
establishment
Amount of fee paid
(1)
(2)
(3)
(4)
(5)
(g) For Working Journalist and other Newspaper Establishments:
Sl.No.
Name of the Working Journalist
and other newspaper establishment
with full postal address /e-mail ID /
contact number
Maximum number of working
journalist workers to be
employed on any day
Name and
Communication
address of the
employer/ the
person other than
the employer who
manage as the
establishment
Amount of
fee paid
(1)
(2)
(3)
(4)
(5)
(h) For Audio Visual Establishments:
Sl. No.
Name of the Audio Visual
establishment with full postal
address /e-mail ID / contact number
Maximum number of Audio
visual employees to be
employed on any day
Name and
Communication
address of the
employer/ the
person other than
the employer who
manage as the
establishment
Amount of
fee paid
(1)
(2)
(3)
(4)
(5)
7. Ownership Type/Sector:
8. Activity as per National Industrial Classifi cation:
9. Details of Selected NIC Code:
10. Identifi cation of the establishment e-sign/ digital sign of employer/representative:
B. Details of Employer:-
1. Name of the Employer / Occupier / Owner/Agent/ Chief Executive/ port authority etc :
2. Designation :
3. Father’s/ Husband’s Name of the Employer :
4. Date of Birth of the employer:
5. Address of the employer:
6. Email ID, Telephone number with STD code & Mobile No :
7. Aaadhar number of the employer:
C. Manager/ Agent Details:-
1. Full name & Address of Manager/ Agent or person responsible for supervision and control of the Establishment
2. Address of Manager/ Agent:
3. Email ID, Telephone number with STD code & Mobile No :
182
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
D. Details of Contractors:-
Sl.
No
Name, Father’s/
Husband’s Name,
Date of Birth and
Aaadhar number of
the Contractor
Address, Email
ID, Telephone
number with
STD code and
Mobile number
of Contractor
Nature of Work
Maximum No. of
Contract labour
engaged
Date of
Commencement
/ Probable date
of Completion of
work
No. of Inter-state
migrant workmen
engaged
(1)
(2)
(3)
(4)
(5)
(6)
(7)
E. Details of payment of fees:-
1. Fees in rupees:
2. Transaction number:
3. Date of payment:
4. Name of the bank:
F. Other Details:-
Dated:-
Signature/ E-sign/digital
sign of employer
Place;-
FORM II
[see rule 5]
NOTICE OF COMMENCEMENT / CESSATION OF ESTABLISHMENT:
1. Registration No:
2. Name and Address of Establishment:
3. Name and Designation of employer who has ultimate control over the aff airs of the establishment:
4. Full address to which communication relating to the establishment to be sent:
5. Nature of work of the establishment:
6. In case of the notice is for commencement of work the approximate duration of work:
7. In case of cessation, the date of cessation:
I/We hereby intimate that the work of establishment having registration No.
……………………………………………..dated
is likely to
Commence/cessation is likely to be completed with eff ect from
…………………………………………………….(Date)/On
(Date)
In case of cessation of work:
I/we hereby certify that the payment of all dues to the workers employed in the establishment has been made and the
premises are kept free from storage of hazardous chemicals and substances.
Signature of the Employer
To,
The Inspector-cum-Facilitator
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
183
FORM III
(see rule 6)
The medical examination shall be conducted by a qualifi ed medical practitioner as per following proforma:
A. Demographics:
Question
Answer
Remarks
Date:
Name of the Worker:
Age:
Permanent Address:
Gender:
Total Number of family Members:
Total monthly family Income:
Is the employee under ESI (Employees‘ State
Insurance) Scheme? If yes, provide IP Number.
Yes/No
Is the employee under any other health scheme
apart from ESI-Scheme? (If yes, provide the name
of the scheme)
Yes / No
B. Occupational History
Question
Answer
Remarks
Present Designation:
Work Profi le:
Duration of service in the present work profi le:
Working Hours per shift:
Night Shift Per Week:
Night Shift per Month:
C. Brief Review of Medical History: Diagnosed previously or currently under treatment or Currently suff ering from
Question
Answer (Yes/No)
Remarks
Anaemia
Jaundice
Asthma
COPD
History of Any other Lung Disease: (If Yes, Please Specify)
Vertigo/Dizziness
Diabetes Mellitus
Hypertension
Any Cancer (If Yes, Please Specify the Cancer)
Chronic Low Back Pain
Chronic Pain in hand or Elbow
Hernia
184
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Question
Answer (Yes/No)
Remarks
Hydrocele
Varicose Vein
Haemorrhoids
History of amputation/fracture/dislocation injury during work (If Yes, please
specify)
Dermatitis (If Yes, specify Site)
Hearing Impairment
Visual Impairment
Any Major Illness requiring hospitalization in last 1 year (If Yes, Name of
the Disease)
Occupational Injury in Last 1 year: if yes Specify the Location of injury
and frequency
D. Current Symptoms-Diseases Module
Question
Answer (Yes/No)
Remarks
Smoking habit
Chewing Tobacco or Pan Masala or Gutkha:
Alcohol Addiction
Dermatosis (Irritant Contact Dermatitis/Eczema/Chloracne/
Allergic Contact Dermatitis):
Mucosal Irritation of eyes/Nose/Throat with response to
chemical agent or biological agent:
Symptoms like Respiratory Diffi culty/ Chest Tightness/
Dry Cough at beginning of shift:
Currently suff ering from TB:
Jaundice or Hepatitis:
Currently suff ering from Low Back Pain
Currently suff ering from Pain in hand or Elbow:
Currently suff ering from Visual Problems
Currently suff ering from Hearing Problems
Any current injury (amputation/ fracture/ dislocation)
Any current musculoskeletal sprains/ strains
E. PhysicalExamination
Date of Examination
Question
Answer (Yes/No) or as
appropriate
Remarks
General Skin Condition: (If Any Dermatitis,
please mention its location)
Weight (in Kg):
Height (in Meter)
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
185
Temperature (0F):
BP:
Pulse:
SpO2:
Respiratory Rate:
Examination of Breast of female-employee
F. InvestigationReport
•
Routine Blood Investigation: Attach the photocopy of the report
•
Blood Grouping & Rh Typing and HB Electrophoresis Once in lifetime
Parameter
Answer (Normal/Increase/Decrease)
Value
Hb%:
Total WBC Count and Diff erential Count:
Platelet Count:
ESR:
FBS:
PPBS:
HBA1C level
BUN:
Creatinine:
Total Protein
Albumin
Globulin
SGOT
SGPT
Bilirubin
Urine RE
Urine ME
Prostate Specifi c Antigen (PSA)
G.
Standard Chest X Ray (PA) View: attach the photocopy of the report Date:
Parameter
Answer (Normal/Abnormal)
Value (if any importance)
Report
Report:
H.
Spirometry: attach the photocopy of the report (For mine employee) Date:
Parameter
Answer (Normal/Increase/Decrease)
Value
PEFR:
FEV1:
Observed:
186
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
Predicted:
FVC:
Observed:
Predicted:
FEV1/FVC:
Final Report: Normal / Obstructive Lung Disease/
Restrictive Lung Disease/ Mixed Lung Diseases
I.
Audiometry (Pure Tone / BERA): attach the photocopy of the report Date:
Parameter
Value/Result/Interpretation
Visual inspection of Eye for any abnormality like wax
in external ear, infection etc.,
Right Ear Hearing Threshold:
Left Ear Hearing Threshold:
Final Report preferable based on BERA:
Right Ear:
Left Ear:
J.
Eye Examination: attach the photocopy of the report Date:
Parameter
Value/Result/Interpretation
Visual inspection of Eye for any abnormality like
corneal opacity/scaring, cataract etc.
Visual Acuity: Right
Visual Acuity: Left
Colour Vision
Field of Vision
Binocularity
Lateral Phoria
Vertical Phoria
Stereoscopic Vision and Depth Perception Testing
Fundus (Retina) examination
K.
12 lead ECG and Echocardiography:
Final Report:
L.
MEDICAL FITNESS TESTS FOR PERSONS WORKING AT HEIGHT (as may be applicable):
1.
Detailed Medical History and in-Depth General Medical Examination including tests for Vision, Hearing, Musculoskeletal
System, Respiratory System, Cardiovascular Systemetc.
As applicable to all employees
2.
Special Examination
a)
Cardiovascular
Uncontrolled hypertension or ischemic heart disease will be a contraindication. In the presence of hypertension and abnormal
ECG fi ndings, the employee should be referred to a Cardiologist for fi tness.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
187
b)
Tests for Labyrinthine functions and for sense of position Eye Examination for Bilateral Nystagmus,
Rombergsign. The presence of bilateral nystagmus and a positive Romberg sign will be an absolute
econtra-indication.
c)
Neurological examination Evaluate seizure disorders: CT Scan of Brain and E.E.G if indicated
d)
Assessment of Diabetic Control Status:
(in case of employees suff ering from Diabetes Mellitus)
e)
Assessment of Phobia (Acrophobia) and any other Mental Health Disorder like Anxiety or Depression
f) Evaluation for Vertigo and Dizziness
For use of Industrial Safety Section:
Walking freely over a horizontal bar at 1 ft. height: PASS / FAIL Wearing a safety belt and tying the rope knot: PASS/ FAIL
Walking over a horizontal structure at 9 ft. height wearing a belt: PASS/ FAIL General physique (O.K./NOT O.K): PASS/ FAIL
M.
Any other information/examination/biological investigation/test as mutually agreed by the employer and qualifi ed medical practitioner.
188
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM IV
(see rule 8(1)(2) and (3))
NOTICE OF ACCIDENT OR DANGEROUS OCCURRENCE
E.S.I.C. Employer’s Code number:
1. Name of employer :
2. Address of works / premises where the accident or dangerous occurrence took place
:
3. Nature of industry:
4. LIN of the establishment:
5. Registration number (DISH/COL):
6. Branch or department and
exact place where the accident or
dangerous occurrence took place
:
7. Details of the person injured or killed:
Sl. No.
Name, Sex, Age,
Father’s/Husband’s name,
Aaadhar number of the
person injured or killed
Address of the
person injured
or killed
Occupation of the
person injured or
killed
Monthly wages
of the person
injured or killed
E.S.I.C.
Insurance
Number of the
person injured
or killed
(1)
(2)
(3)
(4)
(5)
(6)
8. Local E.S.I.C. Offi ce to which the
Person injured or killed is attached
:
9. Date, shift and hour of accident
or dangerous occurrence
:
10. (a) Hour at which the person injured or killed started work on the day of
accident or dangerous occurrence
:
(b) whether wages in full or part are payable to him for the day of the
accident or dangerous occurrence
:
11. (a) Cause or nature of accident
or dangerous occurrence
:
(b) If caused by machinery-
(i)
Give the name of machine and the part causing the accident
or dangerous occurrence
:
(ii) state whether it was moved
by mechanical power at the time of accident or dangerous occurrence
:
(c) State exactly what the person injured or killed was doing at the time of accident
Or dangerous occurrence
:
(d) In your opinion, was the person injured or killed at the time of accident or dangerous occurrence-
(i)
acting in contravention of provisions of any law applicable to him or
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
189
(ii)
acting in contravention of any orders given by or on behalf of his employeror
(iii) acting without instructions from hisemployer?
(e) In case reply to (d) (i), (ii) or (iii) is in the affi rmative, state whether the act was done for the purpose
of and in connection with the employer’s trade or business.
:
12. In case the accident or dangerous occurrence took place while
travelling in the employer’s transport, state whether -
(a) the person injured or killed was travelling as a passenger to or from his place of works;:
(b) the person injured or killed was travelling with the express or impliedpermission ofhisemployer;:
(c) the transport is being operated by or on behalf of the employer or some other person by whom it is provided in pursuance
of arrangements made with the employer and
:
(d) the vehicle is being/not being operated in the ordinarycourse of publictransportservice:
13. In case the accident or dangerous occurrence took place while meeting emergency, state-
(a) its nature ;and
(b) whether the person injured or killed at the time of accident or dangerous occurrence was employed for the purpose of
his employer‘s trade or business in or about the premises at which the accident or dangerous occurrencetookplace.
:
14. Describe briefl y how the accident or dangerous occurrencetookplace
:
15. Names and addressesof witnesses :(1)
(2)
16. (a) Nature and extent ofi njury (e.g. fatal, loss of fi nger,
fracture of leg, scald, scratch
followed bysepsis,etc.)
:
(b) Location of injury (e.g. right leg, left hand, left eye, etc.)
17. (a) If the accident or dangerous occurrence was not fatal, state whether the injured person was
disabled for more than48 hours
:
(b) date and hour of return of work
:
18. (a) Physician, dispensary or hospital from whom or which the injured person
received or isreceivingtreatment
:
(b) Name of dispensary/panel doctor
elected by the injured person :
19. (a) Has the injured person died?
:
(b) If so, date, time and placeofdeath :
I certify that to the best of my knowledge and belief the above particulars are correct in every respect.
Date of dispatch of report:
Place:
Signature/ E-sign/digital sign of employer
Signature and Name and Designation of owner/ employer /manager/agent
190
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM V
[see rule 8(5)]
REPORT OF FURTHER DETAILS OF ACCIDENT
E.S.I.C. Employer’sCodenumber:
1.
Name of employer
:
2.
Address of works / premises where the accident tookplace
:
3.
Nature of industry :
4.
LIN of the establishment:
5.
Registration number (DISH/COL):
6.
Running serial number of the accident in the factory and
calendar year in respect of which this further report is now sent:
7.
Local E.S.I.C. Offi ce to which the
Personinjured or died is attached:
8.
Date, shift and hour of accident
:
9.
Details of the person injured:
Sl. No.
Name, Aaadhar
number of the
person injured
E.S.I.C. Insurance
Number of the
person injured
Date of
return to
work
Number of days
the person
injured was
away from work
Details of the
disablement, if
any
Particulars of
medical/fi tness
certifi cate
(medical
practitioner, date
and place of
issue)
1
2
3
4
5
6
7
10. Percentage loss of earning capacity, if any: (Give reference to the medical certifi cate and enclose copy of the same)
11. Details of payment of disablement benefi t where such payment is made by the employer himself: (If the person injured
is covered by Employees State Insurance Scheme, state so.)
12. If the person is still undergoing treatment, state the present position, where he is undergoing treatment, when he is
likely to be fi t to resume work, etc. Even if the person injured is under treatment under the ESI Scheme the relevant information
shall be obtained and furnished to the Inspector-cum-Facilitator by the Employer:
13. Any other relevant information
I certify that to the best of my knowledge and belief the above particulars are correct in every respect.
Date of the report.
Signature/ E-sign/digital sign of employer
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
191
FORM VI
(see rule 32)
NOTICE OF PERIODS OF WORK
Name of the Establishment………………………… Address……………………
Registration number (DISH/ COL)
Periods
of work
Groups,
Relays
Men
Women
Description of
Groups,
Nature of work
Remarks
Total no. of men employed
Total no. of women employed
A
B
C
D
E
F
G
H
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
On working days
Working hours
Overtime hours
From
To
From
To
From
To
On partial working days
Working hours
Overtime hours
From
To
From
To
From
To
Date on which this notice is first exhibited:
Signature of employer :
Date :
192
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM VII
[see rule 33(1)]
REGISTER OF WORKERS EMPLOYED IN AN ESTABLISHMENT, WAGES, OVERTIME, FINE,
DEDUCTION FOR DAMAGE OR LOSS
Name of the Establishment:
Name of the Employer:
Labour Identification Number (LIN):
PAN/TAN of the Employer:
Registration number (DISH/COL):
SlNo.
in
Employee
Register
Name of
the
employee
Designation
/
Department
Duration of
Payment of Wages
(Monthly/
Fortnightly
/Weekly/Daily/
Piece rated)
Wage
Period
From-
To
Total
no. of
days
worked
during
the
period
Total
overtime
(hours
worked or
production in
case of piece
workers)
Rates of wages
Basic DA Allowances
1
2
3
4
5
6
7
8
9
10
Overtime
earning
Nature of acts
and omissions
for which fine
imposed with
date
Amount of
fine imposed
Damage or loss
caused to the
employer by
neglect or
default of the
employee
Amount
of
deduction
from wages
Total
amount of
wages paid
Date of
Payment
11
12
13
14
15
16
17
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
193
FORM VIII
[see rule 33 (2)]
MUSTER ROLL OF PERSONS EMPLOYED IN AN ESTABLISHMENT
Name oftheEstablishment:
Name of the Employer:
Labour Identification Number (LIN):
Registration number (DISH/COL):
SlNo. in
Employee
Register
Name of
the
person
Designation In/Out
timings
Dates
Total no.
of days
worked
during
the
period
Total
overtime
(hours)
Remarks
A
b
C
d
1 2 3 4 5 6 7 8 9 ..
30 31
F
g
H
IN
OUT
194
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
(1)
This return is to be filled-up and furnished on or before 31st January every year.
(2)
The term Establishment shall have the same meaning as under the Occupational Safety, Health and
Working Conditions Code,2020.
(3)
This return is to be filled-up in case of Contractor or manpower supplier who has engaged more than
50 workers.
Single Integrated Return to be filed On-line under the Occupational Safety, Health and Working
Conditions Code, 2020, the Code on Industrial Relations, 2020, the Code on Social Security , 2020,
and the Code on Wages,2019
FORM IX
(see rule 35)
ANNUAL RETURN
UNIFIED ANNUAL RETURN FORM
A. General Information:
Sl. No.
Instructions for filling the column
1.
Labour Identification
Number
EPFO, ESIC, MCA, MoLE (LIN)
2.
Registration number
(DISH/COL)
(i)
Occupational Safety
and working
conditions code, 2020
(ii)
Code on Social
Security code, 2020
3.
Name of the
Establishment
4.
Email ID
5.
Telephone No.
6.
Mobile number
7.
Premise name
8.
Sub-locality
9.
District
10.
State
11.
Pin code
12.
Geo Co-ordinates
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
195
13.
Details of employer
(i)
Name
(ii)
Email id
(iii)
Telephone number
(iv)
Mobile number
14.
Details of manager (if
applicable)
(i)
Name
(ii)
Email id
(iii)
Telephone number
(iv)
Mobile number
15.
Date of opening of the
establishment
16.
Date of closure of the
establishment (if
closed)
B(i).
Number of Shifts
B (ii).
Number of days
establishment
worked in the
calendar year
C. Details of Manpower Deployed
Details
Directly employed
Employed through Contractor
Grand
Total
Skill Category
Highly
Skilled
Skilled Semi-
Skilled
Un-
Skilled
Highly
Skilled
Skilled Semi-
Skilled
Un-
Skilled
(i) Maximum No. of
employees employed in
the establishment in
any day during the year
Male
Female Transgender Total
Male
Female TransgenderTotal
(ii) Average No. of
employees employed in
the
establishment
during the year
Male
Female Transgender Total
Male
Female TransgenderTotal
(iii) Migrant Worker
out of
(ii) above
Male
Female Transgender Total
Male
Female TransgenderTotal
(iv)Number of fixed
term employee engaged
Male
Female Transgender Total
Male
Female TransgenderTotal
196
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
D. Details of contractors engaged in the Establishment:
Sl no
Name, address and
LIN/Licence number
(DISH/COL) of the
contractor
Period of
contract
Nature of
work
Number of
days worked
Number of
man days
worked
Maximum
number of
workers
employed
(1)
(2)
(3)
(4)
(5)
(6)
(7)
E. Details of various Health and Welfare Amenities provided.
Sl.
No.
Nature of various welfare amenities
provided
Statutory (specify
the statute )
Instructions for filling
1.
Whether facility of Canteen
provided (as per section 24(v) of
OSH Code, 2020)
Yes / No
Applicable to all establishments wherein
one hundred or more workers including
contract labour are ordinarily employed
2.
Crèches (as per section 67 of
Code on Social Security Code,
2020 and Section 24 and Sec.
92(1) (b) of the OSH Code2020)
Yes / No
Applicable to all establishments wherein
fifty or more workers are employed
3.
Ambulance Room (as per section
24(2)(i) of OSH Code, 2020)
Yes / No
Applicable to Factories, Building and
Other Construction Works wherein more
than five hundred workers are ordinarily
employed
4.
Safety Committee (as per Section
22(1) of OSH Code, 2020.
Yes / No
Applicable to factories and Building and
other construction works employing two
hundred and fifty workers or more.
Applicable
to
factories
carrying
on
hazardous process employing fifty workers
or more.
5.
Safety Officer (as per section
22(2) of OSH Code, 2020)
No. of safety officers
appointed
Applicable to factories employing 500
workers or more, factory carrying on
hazardous process and BOCW employing
250 workers or more.
6.
Qualified Medical Practitioner
(as per Section 12 (2) of OSH
Code 2020.
No. of Qualified
Medical Practitioner
appointed.
There is no specification for minimum
number of Qualified Medical Practitioner
employed in establishment. However, this
detail
is
required
to
have
data
on
occupational health.
7
Appointment of Welfare Officer
as per Sec.24 (2) (iv) of OSH
Code, 2020
Yes/No
Applicable to Factories and
Plantations
8
Details of Housing facilities
provided as per Sec.92 (1) (a)
(i) Number of houses
to be constructed
(ii) So far
constructed
(iii) No. of std
houses
Applicable to Plantations
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
197
9
Details of Educational facilities
provided as per Sec.92 (1) (c)
(i) Own school
(ii) Other school
Applicable to Plantations
10
Details of Medical facilities
provided as per Sec.92 (1) (d)
Specify
Applicable to Plantations
F. The Industrial Relations:
Instructions for filling
1.
Is the Works Committee has been functioning.
(section 3 of IR Code, 2020)
Yes/No
Industrial establishment in
which
100
or
more
workers are employed
(a)
Date of its constitution.
2.
Whether the Grievance Redressal Committee
constituted (section 4 of IR Code, 2020)
Yes/No
Industrial
establishment
employing 20 or more
workers are employed
3.
Number of Unions in the establishments.
(i) Authorised (Specify
the name of the union)
(ii) Others
4.
Whether any negotiation union exist (Section 14 of
IR Code, 2020)
Yes/No
5.
Whether any negotiating council is constituted
(Section 14 of IR Code, 2020)
Yes/No
6.
Number of workers discharged, dismissed, retrenched or whose services
were terminated during the year:
Discharged
Dismissed
Retrenched
Terminated or
Removed
Grand
Total
7.
Man-days lost during the year on account of
Sl.
No.
Reasons
Period /
Date
No. of man-
days lost
Loss in term of
money
(1)
(2)
(3)
(4)
(5)
(a)
Strike
(b)
Lockout
(c)
Others (Specify)
198
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
8.
Details of retrenchment / lay off
Sl.
No.
No. of
persons
retrenched
during
the
Period
Details
of
payment paid
toretrenched
employees
No. of
workers laid
off
during
the period
No. of man-days lost due to
lay-off
(1)
(2)
(3)
(4)
(5)
G.(1) Details pertaining to maternity benefit:
Sl.No. No. of
female
employe
es
No.
of
female
employees
availed
maternity leave
No.
of
female
employees
paid
medical bonus
No. of deduction of wages,
if any made from female
employees
(1)
(2)
(3)
(4)
(5)
(2) Number of Employees received the Benefits as given below :
Sl.No.
(1)
Miscarriage
(2)
Confinement
(3)
Illness
(4)
Medical Bonus
(5)
Total
(6)
(3) Number of women who gave notice under Section 72of the Code on Social Security, 2020:
(4) Number of women who were granted permission to absent on receipt of notice of confinement:
(5) Cases in which payment was made to persons other than the woman concerned:
(6) Cases in which payment was made on the order of the Appellate Authority or Inspector-cum-Facilitator:
(7) Cases in which additional leave for illness under Section 72was applied for but was rejected:
(8) Total Number of Women deprived of maternity benefit and or medical bonus under proviso to of Section
72of the Code on Social Security, 2020:
(9) Number of cases where prenatal confinement and postnatal care was provided by the management free of
charge under Section 72of the Code on Social Security, 2020:
H. Details of payment of bonus:
Sl.No.
(1)
No. of employees covered
under the Bonus provision
(2)
Total amount of bonus
actually paid
(3)
Date on which the Bonus paid
(4)
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
199
I. Details of accidents, dangerous occurrence and notifiable diseases:
Sl.
No.
Total number of non-
fatal accidents by which
a
person
injured
is
prevented from working
for a period of 48 hours
or more as per Section 10
of the OSH Code, 2020.
Total number of fatal
accidents and names of the
deceased as per Section 10
of the OSH Code, 2020.
Total
number
of
Dangerous
Occurrences
as
defined under Section
11 of the OSH Code,
2020
Total number of cases
of Notifiable Diseases
specified
in
Third
Schedule of the OSH
Code, 2020 along with
the details of affected
persons
(1)
(2)
(3)
(4)
(5)
J. Man days and Production Lost due to accidents / dangerous occurrence
Sl. No.
(1)
Accident/Dangerous
Occurrence
(2)
Man days lost
(3)
Production Lost
(4)
K. Particulars of Employment:
Sl.
No.
(1)
(2)
Number
of Man days
worked
during the
year
(3)
Number of Man
hours worked during the
year
(4)
Average
Number of
Hours worked
per Week
(5)
Total
amount of Salary/
wages paid
including
allowances
(6)
In Cash
In Hand
Men
Women
Transgender
Total
L. Particulars of Earned Leave with Wages:
Sl.
No.
(1)
(2)
Total
Number
of Persons
Employed
(3)
Total
Number of
employees
eligible for
earned leave
(4)
Number
of
employees
availed/
granted
earned leave
(5)
Number of employees
discharged/ dismissed/
terminated/ resigned/
retired/ died during the
year
(6)
Number of
employees paid
wages / salary
in lieu of
earned leave
(7)
Men
Women
Transgender
Total
200
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
M.(i) Particulars of Deductions made from Salary
Sl.No.
(1)
(2)
Number of
employees involved
(3)
Total amount of deductions made
(4)
Fines
Damage or loss
Others
Total
(ii) Total wages including deductions:
Sl.No.
(1)
Basic
Wage
(2)
Dearness
Allowance
(3)
Over time
(4)
Non-profit
sharing bonus
(5)
Other
allowance in
cash
(6)
Arrears of pay
in respect of previous
year paid during the year
(7)
Total
(8)
N. Particulars of Product and Manufacturing process (Applicable to Factories only)
1.Nature/ Type of Industry :
a. Manufacturing process-
b. NIC code-
2. Particulars of Products Manufactured/ Services Rendered:
Sl. No.
(1)
Name of the
Product / Service
(2)
Capacity (in
relevant
terms)
(3)
Quantity
Manufactured
(in relevant terms)
(4)
Value (in Indian Rupees)
(5)
3. (a) Does the establishment carry out,--
(i) any process or operation declared dangerous under section 82 of the Code?
(ii) Any Hazardous Process under section 2(za) of the Code?
(b) Name of the dangerous processes or operations/ hazardous process carried on/ average number of
persons employed daily in each of the processes or operations.
Certified that the tables in prescribed format are duly filled in and information and /figures given in all the
tables are correct to the best of my knowledge.
Place:
Signature of the Employer/Occupier
Dated:
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
201
FORM X
(see rule 36)
REGISTER OF ACCIDENTS AND DANGEROUS OCCURRENCES
Sl No.
Name and ESI
Number of the
person
Injured/died
Date of
Accident or
dangerous
occurrence
Date of report to
Inspector-
cum-
facilitator
Nature of
accident or
dangerous
occurrence
Date of return
of injured
Person to
work
Number of
days the
injured person
was absent
from work
(1)
(2)
(3)
(4)
(5)
(6)
(7)
202
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
294
FORM XI
(see rule 37)
REGISTER FOR LEAVE WITH WAGES
Name of the Establishment: Name of worker:
Registration Number (DISH/COL):
Father’sName:
Department:
Sl.
No
Sl. No. in
the
employee
register
Date
of
entry
into
service
Interruptions
Leave
due with
effect
from
Whether
leave not
desired
during
the next
12
months
Date
from
which
the
worker
is
allowed
leave
Wages
for
Leave
Paid in
Discharged worker Remar
ks
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Note:-Separate page shall be allotted to each worker
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
203
FORM XII
(see rules 45, 48, 53 and 54)
APPLICATION FOR LICENCE
Online Application for Licence/ Renewal of Licence/Amendment of Licence (including single licence)
ESTABLISHMENT PROFILE:
Labour Identification Number
Date
Licence Number (DISH/COL) Date
Acknowledgement Number:
Date of Application:
I. Particulars of Establishment for which licencerequired:
1. Name of Establishment:
2. Address of establishment
(a) Head Office address along with email Id :
(b) Corporate office address along with email Id:
3. Telephone Number :
4. Activity as per National Industrial Classification : (Select all applicable activities given)
5. Details of selected NIC Code:
6. Nature of work carried on in main establishment :
7. Identifier of the Establishment : (Select) : esign/digital sign
II. Details of Employer:
1. Full Name of Employer:................................................................relationship with establishment.
2. Full Address of Employer:
3. Registration Number of the Establishment (DISH/COL) :
4. Email Id of employer:
5. Mobile No. of employer:
III. Particulars of the Contract Labour to be employed / is employed (If licence is required work
wise)
Locations of
worksites
Name of
works
Activity as per
national industrial
classification
Date of
commencem
ent
Date of
completion
Name of
Establishments in
which contract
labour
is/proposed to be
employed
Name
Address,
email id
of the
Site
Incharge
(1)
(2)
(3)
(4)
(5)
(6)
(7)
204
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
5. Maximum number of workmen proposed to be employed on the Establishment on any date:
6. Amount of Licence Fee: INR
Transaction No :
Date of Payment:
7. Amount of Security Deposit: INR
Transaction No :
Date of Payment:
IV. DETAILS OF ESTABLISHMENTS FOR WHICH SINGLE LICENCE IS REQUIRED (IF
APPLYING FOR)
Sl.
No
Name and address of the
establishments and the
respective licence
numbers of the contractor
Name of each
work
Maximum
number of labour
employed
Date of
commencemen
t
Probable date of
completion
(1)
(2)
(3)
(4)
(5)
(6)
Signature of Contractor
(eSign/DSC)
Note: This is an online application summary applied on Online Portal of the Directorate of Industrial
Safety and Health/ Labour Welfare Department.
APPLICATION FOR RENEWAL OF LICENCE
1.LicenceNo. (DISH/COL)
Date :
2. LIN & PAN:
2. Name and address of the establishment:
3. Date of expiry of previous licence :
4. Whether the licence of the employer/contractor was suspended or revoked:
5. Details of Fees paid: (Enclose e-payment receipt):Amount….
date of payment:
E-sign /digital sign of the employer/contractor date:
APPLICATION FOR AMENDMENT OF LICENCE :
1.LicenceNo (DISH/COL)
Date:
2. LIN & PAN
3. Name and address of the establishment:
4.Details for which amendment is sought :
(a). Maximum number of worker presently employed : (If there is increase in the maximum number of
workers to be employed, then additional fees/security deposit as per law needs to be deposited:
(b). Details of fees paid through e payment date on which made :
(c). Other details requiring amendment in the licence issued (Necessary documents may be uploaded in
support of change required)
E-sign /digital sign of the employer/contractor
date of application.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
205
FORM XIII
(see rule 46)
LICENCE
Licence No.-------------
Reg.No.-----------
Date of Reg.----------
Fees: Security Deposit:
Licence is here by grantedto
under Section 48 of the
Occupational Safety, Health and Working Conditions Code, 2020 for engaging contract labour in the
establishments and nature of work as mentioned hereunder.
Sl.No.
(1)
Name and address of the
establishments
(2)
Name of each work
(3)
Maximum number of
Contract labour /workers
on any one day
(4)
This licence shall remain in force till
Dated:
Issuing Authority
AMENDMENTS:
Date of
Amendment
(1)
Name and address
of the
establishment
(2)
Name of each work
(3)
Maximum number of
Contract labour /workers on
any one day
(4)
Dated:
Issuing Authority
206
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XIV
(see rule 57)
EXPERIENCE CERTIFICATE OF CONTRACT LABOUR
To whom so ever concerned
1.
Name of contractor/employer*:
2.
LIN/PAN No. of the contractor/employer *:
3.
Email Id of the contractor /employer*:
4.
Mobile No. of the contractor/employer *:
5.
Nature and location of work:
6.
Name of Principal Employer*:
7.
LIN/PAN No. of the Principal Employer:*
8.
Registration number of the establishment(DISH/COL)
9.
Email Id of the Principal Employer : *
10. Mobile No. of the Principal Employer :*
11. Name of the worker*:
12. UAN / Aadhar No.:
13.
Mobile No. :
14.
Serial Number in the Employee Register:
15.
Registration number, date and name of the Board if the building and other construction worker is
registered as a beneficiary:
16.
Period of Employment:
17.
Designation:
Seal and Signature of Contractor/employer
*Please strike off whichever is not applicable.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
207
FORM XV
(see rule 58)
APPLICATION FORM
a)
Name of aggrieved party:
b)
Address for communication:
c)
Details of grievance:
d)
Reasons of claim:
e)
Details of documents attached:
Signature of aggrieved party
208
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XVI
(see rules 64, 66, 68 and 70)
APPLICATION FOR LICENCE TO BEEDI AND CIGAR ESTABLISHMENTS
On Line Application for Licence/ Renewal of Licence/Amendment of Licence (including Common/single
licence)
Labour Department
ESTABLISHMENT PROFILE:
Labour Identification Number
Date
Acknowledgement Number:
Date of Application:
I.
Particulars of Establishment for which licence required:
1. Name of Establishment:
2. Address of establishment
(a) Head Office address along with email Id :
(b) Corporate office address along with email Id:
3. Telephone Number :
4. Activity as per National Industrial Classification : (Select all applicable activities given)
5. Details of selected NIC Code:
6. Nature of work carried on in main establishment :
7. Identifier of the Establishment : (Select) : esign/digital sign
II. Details of Employer:
1. Full Name of Employer: .......................................................................... relationship with establishment.
2. Full Address of Employer:
3. Email Id of employer:
4. Mobile No. of employer:
III. DETAILS OF ESTABLISHMENTS FOR WHICH SINGLE LICENCE IS REQUIRED (IF APPLYING FOR)
Name and Address of the
establishments
RC No and
Date
Trade Mark
details
Maximum number of employees
proposed to be employed
Period of
Licence
Amount of
Licence Fee
Industrial
Workers
Home Worker
(1)
(2)
(3)
(4)
(5)
(6)
(7)
IV. DETAILS OF ESTABLISHMENTS FOR WHICH COMMON LICENCE REQUIRED , (IF APPLYING FOR)
Name and Address of the
establishments
RC No and
Date
Trade Mark
details
Maximum number of employees
proposed to be employed
Period of
Licence
Amount of
Licence Fee
Industrial
Workers
Home Worker
(1)
(2)
(3)
(4)
(5)
(6)
(7)
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
209
V. PARTICULARS OF THE CONTRACT LABOUR TO BE EMPLOYED / IS EMPLOYED (IF LICENCE IS REQUIRED
WORKWISE)
Address of
worksites
and name
of Site In-
Charge
Name of
works
Activity as per
national industrial
classification
Date of
commencement
Date of
completion
Name of
Establishments in
which contract
labour
is/proposed to be
employed
Details of
ISM
Workers
proposed to
be
employed
(1)
(2)
(3)
(4)
(5)
(6)
(7)
6. Amount of Licence Fee: INR
( Transaction Id : )
7. Amount of Security Deposit: INR
( Transaction Id : )
Signature of employer
(eSign/DSC)
Note: This is an online application summary applied on Online Portal of Labour Welfare Department.
VI. APPLICATION FOR RENEWAL OF LICENCE -
1.a . Licence No.
Date :
b. Registration No. Date :
2. LIN & PAN
2. Name and address of the establishment:
3. Date of expiry of previous licence :
4. Whether the licence of the employer/contractor was suspended or revoked:
5. Details of Fees paid : (Enclose e-payment receipt):Amount….
date of payment:
E-sign /digital sign of the employer/contractor
date:
VII. APPLICATION FOR AMENDMENT OF LICENCE :
1.a. Licence No
Date:
b. Registration No. Date :
2. LIN & PAN
3. Name and address of the establishment:
4.Details for which amendment is sought :
(a). Maximum number of worker presently employed : (If there is increase in the maximum number of workers to be
employed, then additional fees/security deposit as per law needs to be deposited:
(b). Details of fees paid through e payment date on which made :
(c). Other details requiring amendment in the licence issued (Necessary documents may be uploaded in support of
change required)
210
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
VIII. APPLICATION FOR TRANSFER OF LICENCE :
1. Licence No
Date:
2. LIN & PAN
3. Name and address of the establishment:
4.Details for which transfer is sought :
(a). Maximum number of worker presently employed : (If there is increase in the maximum number of workers to be
employed, then additional fees/security deposit as per law needs to be deposited:
(b). Details of fees paid through e payment date on which made :
(c). Other details requiring transfer in the licence issued (Necessary documents may be uploaded in support of change
required)
IX. APPLICATION FOR PERMISSION TO WORK BY EMPLOYEES OUTSIDE INDUSTRIAL
PREMISES:
1. Licence No
Date:
2. LIN & PAN
3. Name and address of the establishment:
4.Details of employees
( work outside the industrial premises for wetting or cutting of a beedi or tobacco leaves):
i.
Male :
ii.
Female :
iii.
Total :
5. Details of places of work to be carried out in the place outside the licencedpremises :
6. Other details if any
E-sign /digital sign of the employer/contractor
Date of application.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
211
FORM XVII
(see rules 65 and 66)
LICENCE / RENEWAL FOR BEEDI AND CIGAR ESTABLISHMENTS
Licence No.-------------
Reg. No.-----------
Date of Reg.----------
Licence is here by granted to
for the premises known as
situated at
for use as an establishment within the limits stated herein after, subject to provisions of the Occupational Safety, Health and Working
Conditions Code, 2020, and the rules made there under.
Sl.No.
Period of issue Valid For
Fee
Date of
Payment
Excess fee for
late
Payment
Date of
payment
Signature of the
Issuing
Authority
Maximum number of
beedi and cigar workers
on any one day
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
AMENDMENT / TRANSFER :
Date and Year
when Amended
Maximum
number of beedi and cigar
workers on any one day
Date of payment of
amendment fee
Date of Payment
Signature of the
Issuing Authority
(1)
(2)
(3)
(4)
(5)
Date:
Issuing Authority:
212
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XVIII
[see rule 71 (2)]
GRANTING PERMISSION FOR BEEDI AND CIGAR ESTABLISHMENTS ENGAGING EMPLOYEES
OUTSIDE THE INDUSTRIAL PREMISES
Licence No.-------------
Reg. No.-----------
Date of Reg.----------
Permission is here by granted for wetting and cutting of beedi and tobacco leave by employees outside the industrial premises
known as
situated at
subject to provisions of the Occupational Safety, Health and Working Conditions Code, 2020, and the rules made there under.
Sl.No.
Name and address
of the
establishment
seeking
permission
Place where wetting
and cutting operation
to be carried out
Maximum
number of beedi and cigar
workers engaged on any
one day
Signature of the
Issuing
Authority
(1)
(2)
(3)
(4)
(5)
Date:
Issuing Authority:
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
213
305
FORM XVIII-A
[see rule 71 (3)]
EMPLOYMENT REGISTER FOR WORK TO BE CARRIED OUT SIDE THE INDUSTRIAL PREMISES
Licence No.-------------
Reg. No.-----------
Date of Reg.----------
Month ending ------------
Sl.No.
Name of the
employee
Address of the
location where
workers engaged
outside the industrial
premises
Details of
wetting and
cutting
work
carried out
Wages paid
Dates
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31
Date:
Employer Signature: ……………
FORM XVIII-B
(see rule71(3))
HOME-WORKERS LOG BOOK
1.
Name of the home – worker.
2.
Name and address of the employer.
3.
Address of the home where manufacturing process is carried on.
4.
Month of Account of the work done at homes.
Date
Whether work
was done
Number of
Beedies /
Cigars
manufactured
Wages
received
Deductions
Provident
Fund
Family
Pension
Scheme
(a)
(b)
(1)
(2)
(3)
(4)
(5)
5.
Total number of days worked in the month.
Signature of the employer or his
representative or his authorised
Contractor with the seal of the
employer
Date and signature or thumb-impression of the
Home-Worker.
214
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XVIII-C
(see rule71(3))
SERVICE BOOK
1.
Name and address of the Beedi and Cigar Establishment.
2.
Full name and address of the employer of the Beedi and Cigar Establishment
3.
Full name and address of the employee.
4.
(a) Father’s name.
(b) Family members of the employee.
5.
(a) Date of entry into service
(b) Date of birth of the employee.
6.
Designation of the employer on his entry into service and any subsequent
change therein with its date.
7.
Details of basic wages and allowances and any subsequent changes therein
with dates of such change.
8.
Employee’s passport size photo with signature or thumb-impression thereto.
Signature of the employer of the Beedi
and Cigar Establishment with date.
FORM XVIII-D
[see rule 71(3)]
REGISTER OF SERVICE BOOK
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
FORM XVIII-E
[see sub-rule 71(3)]
HOME WORKERS EMPLOYMENT REGISTER
Month ending---------
( Beedis Manufactured should be shown in respect of each home-worker below the appropriate date)
Date
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
215
FORM XVIII-F
[see sub-rule 71(3)]
REGISTER OF OVERTIME WORK
MONTH ENDING ------------------
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
216
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XIX
[see rule 72(2)]
APPLICATION FOR PERMISSION TO CONSTRUCT, EXTEND OR TAKE INTO USE ANY BUILDING AS
A FACTORY
1.
Particulars of the Occupier
Photo of the Occupier
Name
:
Age
Gender
:
Date of Birth
:
:
Present Address
Permanent Address
Email ID
:
Phone Number
Mobile Number
:
Fax Number
:
DIN Number(if applicable)
:
Proof of Address Furnished
:
Address Proof Number
Nationality
:
Aadhar No.(UID)
Passport Number ( if foreigner)
:
Visa Type ( if foreigner )
:
Visa valid upto
:
2.
Particulars of the Owner of the Building / Premises :
Photo of the Owner
Name
:
Age
Gender
Date of Birth
:
Father Name
:
Present Address
Permanent Address
Email ID
:
Phone Number
Mobile Number
:
Fax Number
:
Proof of Address Furnished
:
Address proof Number
Nationality
:
Aadhar No.(UID)
3.
Particulars of the Factory
Name of the factory:
Nature / Type of Industry
:
Sector
:
Registration number :
Postal Address
Email ID
:
Mobile Number
Website
:
Phone Number
:
Fax number
:
CIN Number ( if applicable)
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
217
309
4.
Situation of the factory and survey number / Door number of the factory with relevant documentary proof of the Occupancy /
Ownership of the factory
Survey No.
:
Door No. / Plot No./RS
:
Street/Road
:
Area/ Locality
:
Town / Village
:
Local Body name
:
Local Body Type
:
Ward No.
Taluk
:
District
:
State
:
Nearest Railway Station
:
Nearest Police Station
:
Nature of occupation
:
5.
Purpose for which plans are submitted
State whether initial approval / additional installation / additional construction / changes in installation.
6.
Particulars of previous plan approvals
Sl.
No.
Approved By
Approval Number
Date of Approval
(1)
(2)
(3)
(4)
7.
Total proposed capacity in Horse Power ( in case of initial approval )
State the maximum quantity (in H.P.) of the proposed machinery
:
8.
Total installed capacity in Horse Power ( in case of additional installation / changes in installation )
Approved H.P. in Earlier Plans
:
Deletion(if any)
:
Addition
:
Total Horse Power
:
9.
Maximum number of workers proposed to be employed on any one day in the factory
Number of male workers
:
Number off the male workers
:
Total number of workers
:
10.
Details of manufacturing process
Describe the manufacturing process in brief ( Attach / enclose process flow chart )
-
11.
Details of the chemicals with storage quantity
Sl.
No.
Name of the chemical
Place of storage
Storage type
Storage capacity
Capacity under process Total Maximum
Storage Capacity
(1)
(2)
(3)
(4)
(5)
(6)
(7)
- -
- -
- -
- -
- -
12.
Details of Dangerous Operations
Whether the factory is engaged in any dangerous operations prescribed under Rule 81 of Tamil Nadu Occupational safety, health and working conditions
rules, 2022. (Specify if applicable)
218
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
13.
Details of Hazardous Processes
Whether the factory is engaged in any hazardous process defined under Section 2(za) of Occupational safety, health and working conditions Code, 2020
(Specify if applicable)
Place:
Date :
Submitted To
Signature of the occupier
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
219
FORMXX
[see rule72(9)]
STABILITY CERTIFICATE
1.
Name of the factory and registration number:
2.
Address of factory:
3.
Name of occupier of the factory:
4.
Nature of manufacturing process to be carried on in the factory:
5.
Number of floors of the factory:
I certify that I have inspected the building/buildings on the _____ in which _____ is housed and examined, the various parts including
the foundations as shown in the complete plans approved by the Chief / Joint Chief / Deputy Chief Inspector-cum-Facilitator in his letter
No____ dated ______with special reference to the machinery, plant, etc. that have been installed. I am of the opinion that the
building/buildings which has/have been constructed/reconstructed/extended/taken into use is/are in accordance with the plans approved
by the Chief/ Joint Chief / DeputyChief Inspector-cum-Facilitator in his letter No____ dated ______,that it/they is/are structurally sound and that
its/their stability will not be endangered by its use as a factory/part of the factory for the manufacture of ______ for which the machinery,
plant etc. installed are intended.
Signature of competent person
(Name, designation and qualification)
Date:
Address:
Place :
220
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXI
(see rules 73, 75 and 79)
APPLICATION FOR GRANT OR RENEWAL OF LICENCE FOR THE YEAR ________
1
Particulars of the Occupier
[ Person who has ultimate control over the affairs of the factory and in whose name the licence is to be issued - Referred to in Section 2(zs) ]
Name
:
Age
Gender
:
Date of Birth
:
:
Present Address
Permanent Address:
Email ID
:
Phone Number
Mobile Number
:
Fax Number
:
DIN Number(if applicable)
:
Proof of Address Furnished
:
Address Proof Number
Nationality
:
Aadhar No.(UID)
Passport Number ( if foreigner)
:
Visa Type ( if foreigner )
:
Visaval id upto
:
Please provide the following particulars for every factory if common licence is required under Rule 79
2.
Particulars of the Factory
Full name of the factory
:
Nature / Type of Industry :
RegistrationNumber
:
Sector
:
( if already registered )
3.
(a) Situation of the factory ( Door No., Survey Nos., etc. )
Survey No.
:
Door No. / Plot No./RS
:
Street/Road
:
Area/ Locality
:
Town / Village
:
Local Body name
:
Local Body Type:
Ward No.
Taluk
:
District
:
State
:
Nearest Police Station
:
(b) Address for communications
Phone Number
:
Mobile Number
Fax Number
:
Email ID
:
Website
:
CIN Number ( if applicable)
:
4.
Particulars of the Owner of the Premises or Building
Type of Ownership
:
Organisation
:
Designation
:
Name
:
:
Gender :
Age :
Date of Birth:
Present Address
Permanent Address
Photo of the Owner
.
Photo of the
Occupier
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
221
Email ID
:
Phone Number
:
Mobile Number
:
Fax Number
:
Address Proof Furnished
:
Address Proof
:
Nationality
:
Aadhar (UID)
:
5.
Nature of manufacturing process / processes
(a) Carried on during preceding calendar year ( in case of factories already in existence ).
Manufacturing process description
National Industrial Classification
Code
(b) To be carried on during the calendar year for which this application for licence is submitted.
Manufacturing process description
National Industrial Classification
Code
6.
Particulars of products manufactured during preceding calendar year
7.
Particulars of the Power in H.P.
(a) Particulars of power actually installed
QuantityinH.P.
:
Stand by H.P.
:
(b) Particulars of power proposed to be additionally installed
[ If any during the calendar year for which this application for licence is made ]
QuantityinH.P.
:
Stand by H.P.
:
(c) Maximum quantity in H.P. that can be used.
[ At any one time during the calendar year for which this application for licence is made ]
Maximum quantityin H.P.
:
8.
Particulars of the number of workers
(a) Maximum number of workers proposed to be employed on any one day during the calendar year for which this application is
made.
[See slab limits in table to Rule 74 of Tamil Nadu Occupational safety, health and working conditions rules, 2022]
Maximum number of workers:
(b) Maximum number of workers actually employed on any one day during the preceding calendar year
Maximum number of workers
(c) Number of workers ordinarily to be employed
Numberofworkers
9.
Period for which grant / renewal of licence application is submitted
Indicate theexactcalendar
:
year / years
Number of calendar years
:
10.
Particulars of the plan approval
[ Reference number and date of the latest approved plan]
Approved By
Approval Number
Date of Approval
222
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
314
11.
Particulars of the licence fee payment
Initial / renewal licence fee paid in Rupees ( INR )
:
12.
Particulars Of Payment
Online Payment
Payment Reference Number :
Date of payment :
Bank Name :
Fees :
13.
Particulars of the contribution to Tamil Nadu labour welfare fund
[ For the previous year ]
Amount remittedtowardslabour
:
welfare fund in Rupees ( INR )
Paymentreferencenumber
:
Mode of payment
:
Dateofpayment
:
Signature of the Occupier
Date :
Submitted to :
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
223
FORM XXII
[see rule 73(4)]
LICENCE TO WORK A FACTORY / FACTORIES
Licence is hereby granted / renewed to ______ valid for the premises detailed below for use as a factory / factories employing not
more than the number of workers on any one day during the year and using installed horse power inclusive of mobile equipment
not exceeding the horse power mentioned in column (4) and (5) of the table appended below, subject to the provisions of the
Tamil Nadu Occupational safety, Health and working conditions Rules, 2022.
This licence shall remain in force till the 31st day of December,____
Description of Licenced Premises
Registration
number
Name and
address of
the factory
Plan approval
number and date
Maximum
number of
workers
employed on
any one day
Maximum
installed Horse
power inclusive
of mobile
equipment
Licence
Fees
(1)
(2)
(3)
(4)
(5)
(6)
Date:
Signature of the Licensing authority
224
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXIII
(Prescribed under the schedules of rules 81 and 91)
CERTIFICATE OF FITNESS
Certificate number:
Date:
1.Serial Number and employee code in employee register:
2.Name of the person examined:
3.Gender:
4.Process or department in which the person
is employed or to be employed:
5.Descriptive marks:
6.Whether certificate granted
:
(i)
I
Certify
that
I
have
personally
examined...........(name)
s/o……(father’s
name)
residing at…….(address) who is desirous of being
employed in or employed in (department and process)
of (name of the factory) and that as nearly as can be
ascertained from my examination is fit / unfit for
employment at the above noted factory. He is fit to be
employed and may be employed on some other non-
hazardous operation such as..........
7.Whether declared unfit and certificate refused:
He may be produced for further examination after a
period of......
8.Reason for:
(1) refusal of certificate......or
(2) certificate being revoked.
He is advised the following further examination.........
9.Reference number of previous certificate granted or
refused:
L.T.I./Signature of person examined:
He is advised the following treatment. The serial
number of the previous certificate is......
Signature of the Medical officer:
Note.— Exact details of cause of physical disability should be clearly stated. The Counterfoil should be retained by
the Medical officer and maintained in a bound book or in a file.
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
225
FORM XXIV
(Prescribed under the schedules of rule 81 and 91)
HEALTH REGISTER
(In respect of persons employed in occupations declared to be dangerous operations under section 82)
Note:
(i)
Column (7)- Detailed summary of reasons for transfer or discharge should be stated
(ii) Column (10)- Should be expressed as fit/unfit/ suspended
Sl. No.
Employee
code in
Employee
register
Name of
the
employee
Gender
Date of
employme
nt in
present
work
Date of
leaving or
transfer to
other work
Reason for
leaving,
transfer or
discharge
Nature of
job or
occupation
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Raw
material or
by-product
handled
Dates of medical
examination by
Medical Officer
and Results of
Medical
examination
If suspended
from work
state period of
suspension
with detailed
reasons
Re-certified
fit to resume
duty on (with
signature of
Medical
officer)
If certificate
of unfitness
or suspension
issued to
workers
Name and
Signature with
date of Medical
officer
(9)
(10)
(11)
(12)
(13)
(14)
226
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXV
(Prescribed under the schedules of rule 81)
1 . Description of system
Design value
Actual value
2. Hood-
(a) Serial number of hood
(b) Contaminant captured
(c) Capture velocities (at points to be specified)
(d) Volume exhausted at hood
(e) Hood static pressure
3. Total pressure drop at -
(a) Joints
(b) Other points of system (to be specified)
4. Transport velocity in duct (at points along ducts to be specified) -
5. Air cleaning device-
(a) Type used
(b) Velocity at inlet
(c) Static pr. at inlet
(d) Velocity at outlet
(e) Static pr. at outlet
6. Fan-
(a) Type used
(b) Volume handled
(c) Static pressure
(d) Pressure drop at outlet
7. Fan Motor-
(a) Type
(b) Speed and horse-power
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
227
8. Particulars of defects, if any disclosed during test in any of the above components.
I certify that on this ………day of ……the above dust extraction system was thoroughly cleaned
and (so far as its construction permits) made accessible for thorough examination. I further certify
that on the said date, I thoroughly examined the above dust extraction system including its
components and fittings and the above is true report of my examination.
Signature:
Qualification:
Address :
Date:
228
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXVI
[see rule 82(4)]
FORMAT OF APPLICATION TO THE SITE APPRAISAL COMMITTEE
1. Name and address of the applicant
2. Site Ownership Data
2.1 Revenue details of site such as Survey No. Plot No. etc.
2.2 Whether the site is classified as forest and if so, whether approval by the Central Government
under Section 5 of the Indian Forest Act, 1927 has been taken.
2.3 Whether the proposed site attracts the provisions of Section 3 (2) (v) of the Environment
(Protection) Act, 1986 (Central Act 29 of 1986).If so the nature of the restrictions.
2.4 Local authority under whose jurisdiction the site is located.
3. Site Plan
3.1 Site Plan with clear identification of boundaries and total area proposed to be occupied and
showing the following details nearby the proposed site.
(a) Historical monument, if any, in the vicinity
(b) Names of neighboring manufacturing units and human habitats, educational and training
institutions, Petrol Installations, storages of LPG and other hazardous substances in the vicinity and
their distances from the proposed unit.
(c) Water sources (rivers, streams, canals, dams, water filtration plants, etc.) in the vicinity.
(d) Nearest hospitals, fire stations, civil defense stations and Police Stations and their distances.
(e) High tension electrical transmission lines, pipe lines for water, oil, gas or sewerage, railway
lines, roads, stations, jetties and other similar installations.
3.2 Details of soil conditions and depth at which hard strata obtained.
3.3 Contour map of the area showing nearby hillocks and differences in levels
3.4 Plot Plan of the factory showing the entry and exit points roads within water drains, etc.
4. Project Reports
4.1 A summary of the salient features of the project
4.2 Status of the organisation (Government, Semi-Government, Public or Private, etc.)
4.3 Maximum number of persons likely to be working in the factory
4.4 Maximum amount of power and water requirements and source of their supply
4.5 Block diagram of the buildings and installations in the proposed supply.
4.6 Details of housing colony, hospital, school and other infrastructural facilities proposed.
5. Organisations structure of the proposed manufacturing unit/factory
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
229
5.1 Organisation diagrams of proposed enterprise in general Health, Safety and Environment
Protection Departments and their linkage to operation and technical departments
5.2 Proposed Health and Safety Policy
5.3 Area allocated for treatment of wastes and effluent
5.4 Percentage outlay on safety, health and environment protection measures
6. Meteorological data relating to the Site:
6.1 Average, minimum and maximum of Temperature Humidity Wind velocities during the
previous ten years
6.2 Seasonal variations of wind directions
6.3 Highest water level reached during the floods in the area recorded so far
6.4 Lightening and seismic data of the area
7. Communication Links
7.1 Availability of telephone/telex/wireless and other communication facilities for outside
communication
7.2 Internal Communication facilities proposed
8. Manufacturing Process Information
8.1 Process flow diagram
8.2 Brief write-up on process and technology
8.3 Critical process parameters such as pressure build-up temperature rise and run-away reactions
8.4 Other external effects critical to the process having safety implications, such as in grass of
moisture or water, contact with incompatible substances, sudden power failure.
8.5 Highlights of the built-in safety/pollution control devices or measures incorporated in the
manufacturing technology
9. Information of Hazardous Materials
9.1 Raw materials, intermediates, products and by-products and their quantities (enclose Material
Safety Data Sheet in respect of each hazardous substance).
9.2 Main and intermediate storages proposed for raw materials intermediate/products /by-products
(maximum quantities to be stored at any time).
9.3 Transportation methods to be used for materials in. flow and outflow, their quantities and likely
routes to be followed
9.4 Safety measures proposed for
---Handling materials
---internal and external transportation
---disposal (packing and forwarding of finished products)
230
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
322
10. Information on Dispersal/Disposal of wastes and Pollutants
10.1 Major pollutants (gas, liquid, solid) their characteristics and quantities (average at peak loads)
10.2 Quality and quantity of solid wastes generated, method of their treatment and disposal
10.3 Air, Water and Soil Pollution problems anticipated and the proposed measures to control the
same, including treatment and disposal of effluents.]
11. 135[Process Hazard Information].
11.1 Enclose a copy of the report on environmental impact assessment
11.2 Enclose a copy of the report on Risk Assessment Study.
11.3 Published (open or classified) reports, if any, on accident situations/occupational health
hazards or similar plants elsewhere (within or outside the country).
12. Information of proposed safety and Occupational Health Measures
12.1 Details of fire fighting facilities and minimum quantity of water, CO2 and or other fire-
fighting measures needed to meet the emergencies.
12.2 Details of In-house medical facilities proposed.
13. Information on Emergency Preparedness.
13.1 On-site emergency plan.
13.2 Proposed arrangements, if any, for mutual aid scheme with the group of neighboring factories.
14. Any other relevant information.
I certify that the information furnished above is correct to the best of my knowledge and nothing of
importance has been concealed while furnishing it.
Name and Signature of the Applicant
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
231
323
FORM XXVII
[see rule 108(3)]
RECORD OF LIME WASHING, PAINTING ETC.
Date on which lime-
washing, painting or
varnishing was carried
out (according to the
English Calendar)
Date
Month
Year
(1)
(2)
(3)
(4)
(5)
(6)
(7)
232
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXVIII
(see rule 142(2))
PERSONS ENGAGED IN PLANTATIONS IN CONNECTION WITH INSECTICIDES,
CHEMICALS AND TOXIC SUBSTANCES, AND THEIR PERIODICAL MEDICAL
EXAMINATION REPORT FOR THE YEAR 20___.
1. NAME OF EMPLOYER AND ADDRESS:
1A. Employee Details :
S. No.
Particulars
1.
Name of the employee
2.
Age
3.
Father/Husband Name
4.
Full address
5.
Identification Marks
6.
Date of appointment
7.
Designation
2. PAST HISTORY
illness
poisoning
allergy
exposure of
pesticide
no.of years/
seasons
remarks if
any
(1)
(2)
(3)
(4)
(5)
(6)
3. FAMILY HISTORY
Allergy
Psychological disorders
Haemorrhagic disorder
(1)
(2)
(3)
4. PERSONAL HISTORY
Smoking
Alcohol
Other addiction
(1)
(2)
(3)
5. OBSERVATION
Medical
Examination
Pre-employment
examination
End of
year
Remarks
(1)
(2)
(3)
(4)
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
233
I. GENERAL EXAMINATION
General Body Limit :
Weight and Height :
Blood Pressure :
Respiration :
Anaemia :
Dadema:
Jaundice :
Skin condition :
Body Temperature :
Fatigability :
Sweating :
Sleep :
Urination :
II. GASTRO – INTESTINAL
Nausea:
Vomiting:
Appetite
Taste:
Pain in abdomen:
Bowel movement:
Liver:
Spleen:
III.CARDIO-RESPIRATORY
Nasal discharge:
Wheeze:
Cough:
Expectoration:
Tightness of chest:
Dyspnoea:
Palpitation:
Heart:
Cyanosis:
Tachycardia:
IV.NEURO-MASCULAR
Headache:
Dizziness:
Irritability:
Pulse:
Twitching:
Tremors:
Convulsion:
Pasesthesia:
234
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
326
V.URINE ROUTINE EXAMINATION
VI.URINE MICROSCOPIC;
VII. X - RAY of Chest:
VIII. Any other medical examination required
Advice given to
1.The Patient :
2.The employer
Steps taken by the employer as per doctor’s advice
1.Patient
2.Employer
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
235
FORM XXIX
[see rule 147]
PROFORMA FOR APPEAL BEFORE THE APPELLATE AUTHORITY AGAINST
ORDER OF IMPOSING PENALTY
To,
Sir,
Appellate Authority
[Under section 111(2) of the Code]
Si
I undersigned with following details prefer an appeal against order of-----
------------ (details of officer imposing penalty) under section111(2) of the
Occupational Safety, Health and Working Conditions Code 2020.
1.
Name and address of the establishment.
2.
Name of the person preferring appeal and address details
3.
Amount of penalty imposed by the officer.
4.
Ground for Appeal with supporting documents
Declaration
I/We hear by declare that the particulars given above are true to the best of my/our
knowledge and belief and I/We hereby declare that nothing has been concealed or
any fact has been mis-represented in the above calculation made by me/us.
Signature of person preferring appeal Name:
Date :
Place :
Mobile No. :
E-mail(ifany):
236
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXX
[see rule 148 (2)]
APPLICATION UNDER SUB-SECTION(1) OF SECTION 114 FORCOMPOSITION OF
OFFENCE
To,
The authorised officer [under Section 114(1)]
1.
Name of applicant…………………………………………......…..
2.
Father’s/Husband’s name of the applicant…………………….….
3.
Address of the applicant………………………….....................….
4.
Name and Address of establishment in relation to applicant......................
5.
Particulars of the offence...........…………………………………
6.
Section of the Code under which the offence is committed........................
7.
Maximum fine provided for the offence under the Code….................
8.
Whether prosecution against the applicant is pending or not…....……
9.
Whether the offence is first offence or the applicant had committed any other offence prior to the
offence, if had committed, then, full detail of the offence…………………………………………
10. Any other information which the applicant desires to provide ………………………………
Applicant
(Name and signature)
Dated:
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
237
FORM XXXI
[see rule148 (10)]
COMPOUNDING / COMPOSITION REGISTER
Office of the _______________ (Address of office)
For the month of ____________ (Name of month with year)
S.No
Name and
address of the
person on whom
offence
compounded
Name and address of
establishment in
relation to person on
whom offence
compounded
Date and number of
reference of
Compounding/
Composition
Offences
which are
compounded
(1)
(2)
(3)
(4)
(5)
Amount of
penalty
Date of deposit
Whether appeal
preferred
Signature of
officer
Remarks
(6)
(7)
(8)
(9)
(10)
(a) Total penalty collected at the end of month:
(b) Details of transfer of amount to the fund:
(c) Date:
(d) Amount:
(e) Bank details of transfer:
Signature and seal of the concerned officer
238
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXII
[see rule 158 (3)]
APPLICATION FOR GRANT OF COMPETENCY TO A PERSON
1.
Name
2.
Date of birth
3.
Name of the organization (if not self-employed)
4.
Designation
5.
Educational qualifications (copies of testimonials to be attached)
6.
Details of professional experience (in chronological order)
Name of the
Period of
Designation
Area of
Organization
Service
Responsibility
7.
Memberships, if any, of professional bodies
8.
(i) Details of facilities (examination, testing etc.) at his disposal
(ii) Arrangements for calibrating and maintaining the accuracy of these facilities)
9.
Purpose for which competency certificate is sought (specify the Schedule/rule)
10.
Whether the applicant has been declared as a competent person under any other state or
statute(if so furnish details)
11.
Any other relevant information
12.
Declaration by the applicant
I, ----------------------------------------------------------------hereby declare that the information
furnished above is true.
I undertake
(a) That in the event of any change in facilities at my disposal (either addition or deletion) or my
leaving the aforesaid organization, I will promptly inform the Chief Inspector cum Facilitator.
(b)to maintain the facilities in good working order, calibrated periodically as per manufacturer’s
instructions or as per National standards; and
(c) to fulfill and abide by all conditions stipulated in the certificate of competency and instructions
issued by Chief Inspector cum facilitator from time to time.
Place
Signature of the applicant
Date
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
239
FORM XXIII
[see rule 158(3)]
APPLICATION FOR GRANT OF COMPETENCY TO AN INSTITUTION
1. Name and full address of the organization.
2. Organization’s status (specify whether Government, autonomous, co-operative, corporate or
private)
3. Purpose for which competency certificate is sought (specify the Schedule / rule)
4. Whether the organization has been declared as a competent person under this or any other statute(if
so furnish details)
5. Particulars of persons employed and possessing qualification and experience as set out in the
Schedule annexed to rule
Sl. Name and
Qualification
Experience
Schedule(s) /rule(s)
No. designation
Under which person’s competency
sought
6. Details of facilities and arrangements made for their maintenance and calibration periodically.
7. any other relevant information
8. Declaration
9.----------------------------------------------------------------------------------------------I -----------------------
------ certify that Thiru --------------------------------------------------------------------------whose
details are furnished above, is in our employment and nominate on the behalf of organization for the
purpose of being declared as competent person under the Code; I also undertake that I will-
(a) Notify to the Chief Inspector-cum-Facilitator in case the competent person leaves our institution.
(b) To maintain the facilities in good working order calibrating periodically as per manufacturer’s
instructions or as per National standards;
(c) notify to Chief Inspector-cum-Facilitator any change in facilities (either addition or deletion)
(d) to fulfill and abide by all conditions stipulated in the certificate of competency and instructions
issued by Chief Inspector of Factories from time to time
I----------------------------------------hereby declare that the information furnished above are correct to
the best of my knowledge
Date
Signature
Place
Head of Institution
Mobile number Email
240
TAMIL NADU GOVERNMENT GAZETTE EXTRAORDINARY
FORM XXXIV
[see rule 158(4)]
CERTIFICATE OF COMPETENCY ISSUED TO A PERSON OR AN INSTITUTION
I,---------------------------------------in exercise the power conferred on me under
Section2(l) of The Occupational Safety, Health And Working Conditions Code 2020 and the rules made
there under, hereby recognize _ _ _ _ _ ( N a m e o f t h e I n s t i t u t i o n ) o r Thiru.-------------------
- (Name of the person) employed in ------ (Name of organisation) to be a Competent person for the
purpose of carrying out tests, examinations, inspections and certifications for such buildings,
ventilation system, conveyors, power presses, confined spaces, thermic fluid heaters, centrifugal
machines, oven and driers, dust extraction system, blasting enclosures and such other processes of plant
and equipment as the case may be used in a factory located in ________ under section [ ] of the Code
and the rules made there under.
This certificate is valid from to
This certificate is issued subject to the conditions stipulated there under-
1.
Tests, examinations and inspections shall be carried out in accordance with the provisions of the
Code and the rules made there under.
2.
Tests, examinations and inspections shall be carried out under the direct supervision of the
competent person or by a person so authorized by an institution recognised to be a competent person.
3.
The certificate of competency issued in favour of a person shall stand cancelled if the person
leaves the organization mentioned in his application. The institution recognised as a competent person
shall keep the Chief Inspector-cum-Facilitator informed of the names, designations and qualifications
of the person authorized by it to carry out tests, examinations and inspections.
(Strike out the words not applicable)
Station
Office seal:
Signature of the
Date
Chief Inspector-cum-Facilitator,
R. KIRLOSH KUMAR,
Secretary to Government.
PRINTED AND PUBLISHED BY THE COMMISSIONER OF STATIONERY AND PRINTING, CHENNAI
ON BEHALF OF THE GOVERNMENT OF TAMIL NADU