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F.No. 4/1/2018-(BP&E)(Part-1)

Government of India

Ministry of Consumer Affairs, Food, and Public Distribution

(Department of Food and Public Districbution)

Directorate of Sugar & Vegetable Oils

Krishi Bhawan, new Delhi

Dated:22-11-2019

OFFICE MEMORANDUM

Subject:- Mechanism for diversion of B-Hy molasses, C-Hy molasses, Cane juice, Sugar

syrup and sugar used by sugar mills for production of ethanol as well as quantity

of ethanol produced from the B-Hy molasses, C-Hy molasses, Cane juice, Sugar

syrup and sugar by the distilleries attached with sugar mills: Guidelines

regarding.

The undersigned is directed to say that the Government vide DFPD’s Order

No.S.O.3663 (E)/Ess.Comm./Sugarcane dated 26.07.2018 amended the Sugarcane

(Control) Order, 1966 and inter-alia allowed sugar mills for production of ethanol

directly from sugarcane juice or B-Hy molasses.

2. In order to formulate guide-lines to operationalize the supply of B-Hy molasses

and cane juice for production of ethanol by distilleries, a Committee was constituted

under the Chairmanship of Director (NSI); Kanpur comprising of other members viz.

representatives from Excise and Sugar/Sugarcane Departments of Uttar Pradesh and

Maharashtra, Ministry of P&NG, OMCs, ISMA and NFCSF. The committee suggested a

detailed mechanism to be put in place. by the sugar mills which divert B-Hy molasses/

cane juice for production of ethanol. Based on the recommendation of the Committee,

the DFPD Vide OM NO. 4/1/2018-(BP&E) dated 07.01.2019 issued detailed guidelines

indicating the mechanism for production of ethanol separately by diversion of B-Hy

molasses or cane juice.

3. Further, on representations received from sugar mills, the CCEA in its meeting

dated 03.09.2019 has inter-alia decided to also allow production of ethanol directly

from sugar syrup and sugar besides sugarcane juice and B-Hy/C-Hy molasses.

Accordingly, DFPD vide subsequent order No S.O.4149(E) /Ess.comm./Sugarcane dated

19.11.2019 has notified production of ethanol directly from sugar syrup or sugar and to

make it operationalize, the said Committee was again mandated to suggest a detailed

mechanism and also review the earlier guide-lines for suitable amendment.

4. On the basis of subsequent recommendations of the Committee, this

Department has formulated a new set of guide-lines in supersession of the earlier guide-

lines issued on 07.01.2019 indicating the detailed mechanism for production of ethanol

separately by diversion of B-Hy molasses or cane juice/sugar syrup/sugar which is

enclosed herwith for strict compliance by the sugar mils and concerned distilleries.

Makarand Phadke,

Director (S&VO) #011-23383760

िबहार गजट (असाधारण), 5 Qjojh 2020

Guidelines for the sugar Mills Diverting C-Hy, B-Hy, Sugarcane Juice, Sugar

Syrup and Sugar for production of ethanol by distilleries

Part-I

Definitions:-

Sugarcane juice shall mean, primary juice, secondary juice, mixed juice and clear

juice as obtained by sulphitation or defecation process.

ii.

Sugar syrup shall mean concentrated sugarcane juice having total dissolved solid

content not less than 50⁰ as indicated by brix.

iii.

Sugar for this purpose shall mean white or off-colour or moist sugar having pol

percent not less than 98.0.

Part-II

General Recommendation:

During sugar season, the distilleries should obtain a process validation report from

technical institute viz. national Sugar Institute (NSI), Kanpur/vasantdada Sugar

Institute (VSI) Pune or any technical institute designated by State Government.

ii.

The process validation report is to be provided to the state excise officials or any

competent authority as designated by state Government.

iii.

The ethanol produced through different routes i.e. B-heary molasses, cane juice,

sugar syrup and sugar is to be certified by the concerned state Excise department

or any authority as designated by the state government with unique serial no. for

proper identification.

iv.

The quality of the ethanol produced by either of the routes should conform to the

desired specifications as per IS 15464 (2004): Anhydrous Ethanol for use in

Automotive Fuel or as per the requirement of OMC’s as specified in their tender

document, the ethanol content% by volume shall not be below 99.6 at 15.6 deg.C

The distilleries i.e ethanol units shall be operated with one type of feed stock at a

time i.e

(a) C-Hy molasses

(b) B-Hy molasses and,

Part-III

A. Diversion of B-Hy Molasses:

The C-Hy and B-Hy molasses from respective centrifugals are to be collected in

separate receiving tanks. The C-Hy molasses and B-Hy molasses tanks should

have proper identification labeling in different Colours e.g. for C-Hy molasses the

labeling may be in darker brown, whereas, for the B Hy molasses it can be lighter

brown. Similar colour coding to be provided for their respective pipe lines in the

sugar factory wherever used.

ii.

Separate pumps with no interconnecting pipe lines to be used for both types of

molasses so as to send them to the respective storage tanks available in the sugar

factory having proper identification marks. Under the normal circumstances, no

underground pipelines shall be used for the purpose.

iii.

While diverting B-Hy molasses, boiling of C or other down the line massecuite

shall not be allowed. Separate storage facilities to be provided for C Hy & B Hy

molasses and any intermixing of the two different qualities of molasses shall be

avoided. However during the period when B- Heavy molasses is diverted, the

sugar factories are allowed to use the existing C- Heavy molasses storage

facilities subject to validation of their storage plan by NSI/VSI or any competent

िबहार गजट (असाधारण), 5 Qjojh 2020

authority as designated by State Government and with prior information to the

state excise officials .

iv.

In case, in a sugar factory, two separate processing streams from cane crushing to

sugar bagging and molasses storage are available and proper recording of data is

made for the two different streams, factory may divert B-Heavy from one stream

subject to fulfillment of other conditions as specified in the guidelines.

Maxwell Bolougne type weighing scales or load cell based weighing system etc.

to be provided to ascertain the respective molasses sent out of the process house

of the sugar factory to the respective storage tanks. Alternatively, the factories

may use calibrated mass flow meters with check weighment facility

vi.

Like wise to measure and record the consumption of the two types of molasses for

ethanol production separate system for the liquidation to be provided in the

respective storage tanks having separate pumps with a Maxwell Bolougne type

weighing scale or load cell based weighing system or installing calibrated mass

flow meters in the discharge line with check weighment facility. After the flow

meters or weighing system the molasses may be sent out through a common line.

vii.

Proper recording of production, dispatch of each type of molasses is to be made in

log books on two hourly basis while stock taking to be made on day to day basis

by the sugar factory. A Separate log-book is to be maintained for this purpose.

viii.

The distillery i.e. ethanol unit shall be operated with one type of feed stock at a

time i.e. C-Hy or B Hy molasses as per para (iii) above for molasses & ethanol

produced from two different routes to have correct estimation of the ethanol yield

from either type of molasses. In case the factory gives an undertaking to produce

and divert only B- Heavy molasses the distilleries as per para (iii) above may be

allowed to use the existing C- Heavy molasses storage and ethanol storage

facilities with prior information to the state excise officials or any competent

authority as designated by State Government.

ix.

The important quality parameters viz. Brix, Purity, TRS (Total reducing sugar)

content of B-Hy molasses sent from the processing house to be recorded on day to

day basis by the sugar mill. Such analysis shall also be carried out and recorded

by the sugar mill at the time of dispatch from the storage tanks and by the

distillery at the time of its use.

B-Hy molasses purity being recorded by the factory shall be compared with the

purity obtained during the same period of earlier three crushing seasons and in

normal circumstances a variation of not more than (-) 5% in the B-Hy molasses

purity shall be considered. For the factories not operated earlier, the brix and

purity of such molasses shall be inferred from the purities recorded by nearby

factories or shall be considered as minimum 46.0. The factories undertaking B-Hy

diversion shall get the process and figures of molasses diversion (quality and

quantity) validated from NSI/VSI or any competent authority as designated by

State Government.

xi.

The distillery i.e. ethanol unit, shall also record consumption and stock of

molasses, production of ethanol as well as distillation and fermentation efficiency

of the plant on daily basis The distillery is also required to analyze and record the

data with respect to quality of the molasses at the time of its use. For facilitating

the analysis of C-Hy or B-Hy molasses for different parameters and for ethanol

content assistance of NSI/VSI or any NABL accredited laboratory or any

competent laboratory as designated by state Government shall be taken up.

िबहार गजट (असाधारण), 5 Qjojh 2020

xii.

It would be essential to weigh and record the quantity of molasses used and

ethanol produced from such molasses to ascertain the yield and potential.

xiii.

Due to the diversion of intermediate molasses i.e. B-Hy molasses instead of the

conventional final molasses i.e. C-Hy or C-molasses, additional sugar loss is

bound to occur resulting in lowering of sugar recovery by the factory but

enhancing the ethanol production. Thus, sugar recovery should be estimated by

using the following formula:

Sugar Recovery % cane = Pol in Mixed Juice% caneX(J-36.40)K

0.636J

(Where J is the purity of Mixed juice and value of K is 1.002).

B. Diversion of sugarcane juice/sugar Syrup:

Calibrated mass flow meters with check weighment facility shall be provided to

ascertain the quantity of juice/syrup diverted for ethanol production.

ii.

In case of partial diversion no interconnection pipe lines/by-pass arrangement

shall be used. The juice/syrup diverted to the ethanol unit shall be stored in

separate storage tanks having proper identification marks. Under the normal

circumstances, no underground pipelines shall be used for the purpose of

delivering the juice/syrup.

iii.

Proper recording of juice/syrup dispatches to be made in log books by the sugar

factory. Recording of juice/syrup received, its consumption, ethanol Production,

distillation and dermentation efficiency shall be made on daily basis, by the

distillery.

iv.

Important parameters with respect to quality of diverted juice/syrup viz. Brix,

Purity, TRS (Total reducing sugar) content to be recorded on four hourly basis by

the sugar factory and distillery.

In case of entire juice/syrup diversion, estimated sugar recovery may be

calculated by using the following:

Sugar Recovery % Cane =Pol in Mixed Juice % Cane X (J-36.40)K

0.636J

(Where J is the purity of mixed juice and value of K is 1.002).

vi.

In case, the sugar factory undertakes partial diversion of juice/syrup after

accounting for it, the sugar recovery as it would have been in the conventional

system shall be calculated by the above formula.

C. Diversion of sugar

Proper accounting shall be maintained for sugar dispatches by the sugar factory

and consumption of sugar by the distillery on day to day basis.

ii.

Necessary sugar mingler, melter etc. shall be provided in the distillery along with

mass flow meters and check weighment system so as to ascertain flow of sugar

melt into the process.

iii.

Sugar shall be processed exclusively or along with sugarcane juice or sugar syrup

only.

िबहार गजट (असाधारण), 5 Qjojh 2020

iv.

While processing such sugar along with other feed stocks, proper accounting shall

be maintained about sugar dispatches by the sugar mill and consumption of sugar

and other feed stock by the distillery on day to day basis.

The sugar mill shall also maintain account of sugar diverted for production of

ethanol while calculating the sugar recovery.

vi.

The data regarding receipt of sugar, ethanol production, fermentation and

distillation efficiency shall be recorded by distillery on day to day basis.

vi.

The ethanol unit shall submit a work plan for arriving at ratio of sugar to other

feed stocks which will require validation by NSI/VSI or any competent authority

as designated by state Government.

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————

अधीᭃक, सिचवालय मुᮤणालय,

िबहार, पटना

ᮧकािशत एवं मुᳰᮤत।

िबहार गजट (असाधारण)

108-571+500-डी0टी0पी0।

Website: http://egazette.bih.nic.in