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REGISTERED No. D. 221

The Gazette of India

EXTRAORDINARY

PART II—Section 3—Sub-section (ii)

PUBLISHED BY AUTHORITY

No. 432] NEW DELHI, FRIDAY, SEPTEMBER 8, 1967/BHADRA 17, 1889

Separate paging is given to this Part in order that it may be filed as a separate compilation.

MINISTRY OF COMMERCE

NOTIFICATIONS

New Delhi, the 8th September 1967

S.O. 3220.—In exercise of the powers conferred by section 6 of the Export (Quality Control and Inspection) Act, 1963 (22 of 1963) and after previous publi- cation as required by sub-rule (2) of rule 11 of the Export (Quality Control and Inspection) Rules, 1964, the Central Government hereby—

(1) notifies that power driven pumps meant for export shall be subject to quality control and inspection;

(2) specifies the type of quality control and inspection in accordance with the Export of Power Driven Pumps (Quality Control and Inspection) Rules, 1967, as the type of quality control and inspection which would be applied to such power driven pumps:

(8) recognises—

(a) the specifications of the export contract as agreed upon between the

buyer and the seller, and

(b) in the absence of any specification as mentioned in clause (a) above, the specifications as set out in Annexure I to this notification, as the standard specifications for power driven pumps;

(4) prohibits the export, in the course of international trade, of such power driven pumps unless the same are either accompanied by a certificate issued by any of the Export Inspection Agencies establish- ed under section 7 of the Export (Quality Control and Inspection) Act 1963 (22 of 1963), to the effect that the power driven pumps are- export-worthy or are affixed with a seal or mark recognised by the Central Government under section 8 of the said Act

( 1 4 9 9)

2. Nothing in this notification shall apply to t he export by land, sea Or air of samples of power driven pumps aforesaid not exceeding three in number of each type, size and duty to prospective buyers-

3. Definition.—In this notification power driven pumps shall mean a device driven by a prime mover and used for raising fluids from a lower to a higher level or for imparting energy to fluids, and shall include all its spares, components and accessories-

4- This notification shall come into forre on 3rd October, 1967.

ANNEXtTftE I,

[Sec clause (b) of sub-para (3) of para Tj

List of Indian Standards

Commodity

s.

Relevant specification issued by I.S.L No.

2

I

3

IS : 1520—-T960 i. Horizontal Centrifugal Pump for clear, cold and frtsh water

TS : T710—TQfio Vertical turbine pump lor clear, cold and frch water

' 2.

NOTE.—If in respect of any commodity specified in column (2) there are any later versions to the relevant specifications by the Indian Standard Institute, the specification applicable to such ermmodity shall be the latest of such versions and no! the specification mentioned in column (3).

[No. 60(20)Exp.Insp/67.]

S.O. 3221.—In exercise of the nowers conferred by section 17 of the Export (Quality Control and Inspection) Act, 1963 (22 of 19631, the Central Government hereby makes 1he following rules, namely:—

1. Short title and commencement.—(1) These rules may be called the Export of Power Driven Pumps (Quality Control and Inspection) Rules, 1967-

(2) They shall come into force on 3rd October, 1967.

2. Definition.—In these rules, unless the context otherwise requires:—

(a) 'Agency' means any one of the Export Inspection Agencies established at Cochin, Madras, Calcutta, Bombay and Delhi under section 7 of the Export (Quality Control and Inspection) Act, 1963 (22 of 1963).

tb) 'power driven pumps' shall mean a device driven by a prime mover and used for raising fluids from a lower to a higher level or for imparting energy to fluids, and shall include all Its spares compo- nents and accessories.

3. Quauty Control and Inspection—(1) The quality of the power driven pumps shall be ensured by exercising the following controls at different stages of their manufacture together with the levels of control as given in the Annexure hereto namely:—

(i) Bought out materials and components control.

(a) Purchase specifications shall be laid down by the manufacturer incor- porating the properties of materials or components to be used and the detailed dimensions thereof with tolerances.

(b) The accepted consignments shall be either, accompanied by a supplier's test or inspection certificate corroborating the requirements of the purchase specification. In which case occasional checks shall be conducted by the purchaser for a particular supplier to verify the correctness of the aforesaid test or inspection certificates, or the purchased materials or components shall be regularly inspected cr

tested either In a laboratory within the factory or in some other laboratory or test house.

(d) After the inspection or test is carried out, systematic methods shall be adopted in segregating the accepted and reiected materials or components and for disposal of rejected materials or components-

(e) Records in respect of the controls exercised shall be regularly and

systematically maintained.

(ii) Process Control.

(a) Detailed process specifications shall be laid down by the manufacture*

for different processes of manufacture-

(b) Equipments, instrumentation and facilities shall be adequate to control

the processes as laid down in the process speciflcatlona.

(c) Adequate records shall be maintained to enable the verification of the

controls exercised during the process of manufacture-

(lii) Product Control-

(a) The manufacturer shall either have his own adequate testing facilities or shall have access to .such testing facilities to test the product as per the specifications recognised under section 6 of the Export (Quality Control and Inspection) Act, 1963 (22 of 1963). (b) Sampling for testing shall be based on a recorded investigation. (c) Adequate recojds in respect of tests carried out shall be regularly and

systematically maintained-

(iv) Pacing Control

A packing specification safeguarding against adverse effects of weather condi- tion shall be laid down with a view to satisfying the requirements mentioned in the Annexurc for packing the aforesaid product-

(2) Inspection.—The Inspection of power driven pumps intended for export shall be carried out with a view to seeing that the aforesaid controls have been exercised at the relevant levels satisfactorily and that the power driven pumps conform to the standard specifications applicable to it.

4 Procedure of Inspection—(1) The exporter shall give intimation In writing to any one of the agencies recognised under section 7 of the Export (Quality Control and Inspection) Act, 1963 (22 of 1963), and submit along with such Intimation a declaration that the consignment of power driven pumps has been or is being manufactured by exercising quality control measures as provided under rule 3 and that the consignment conforms to the requirements of the specifications recognised for this purpose.

(2) The exporter shall also furnish to the agency the identification marks" applied on the consignment.

(3) Every intimation and declaration under sub-rule i(l) shall reach the agency not less than seven days prior to the despatch of the consignment from the premises of the manufacturer/exporter-

(4) On receipt of the Intimation and declaration under sub-rules (1) and (2). the agency:

(a) in the case of an exporter, who is himself the manufacturer on satis- fying itself that during the process of manufacture he had exercised adequate quality control as provided under rule ,? and the Instruc- tions, if any, issued by the Export Inspection Council In this regard to manufacture the product according to the standard specifica- tions applicable to it, shall within three days, Issue a certificate declaring the consignment of power driven pumps as export-worthy;

(b) in the case of an exporter, who is not himself manufacturer on satis- fying itself that during the process of manufacture the manufacturer had exercised adequate quality control as provided under rule 3 and the instructions, if any, issued by the Export Inspection Council in this regard to manufacture the oroduct according to the standard specifications applicable to It. shall within three days of carrying

out the inspection issue a certificate declaring the consignment of power driven pumps as export-worthy.

5- Affixation of recognised mark and procedure thereof.—The provisions of the Indian Standards Institution (Certification Marka) Act, 19S2 (36 of 1952) the Indian Standards Institution (Certification Marks) Rules, 1955 and the Indian Standards Institution (Certification Marks) Regulations, 1955, shall, so far as may be, apply in relation to the? procedure of affixation of the recognised mark or seal on power driven pumps meant for export denoting its conformity to the standard specifications and power driven pump so marked shall rol- be subjected to any inspection under rule 4 of these rules.

6. Place of Inspection.—Inspection under ftiese rules shall he carried out at "the premises of the manufacturer or the premises af the exporter at the port of shipment

7. Inspection Tee.—A • fee at the rate of 20 paise for every hundred rupee of f.o-b value of each such consignment shall bo Dairl by the exporter to the ARenrjr as inspection fee under these rules.

8- Appeal.—(\) Anv person aggrieved by thp refusal of the Agency to if sue a certificate under sub-rule (4) of rule 4 may, withfn ten days of the receipt of the communication of such refusal by him prefer an appeal to a panel of experts, consfsttne of not less than three persons, as may he appointed for the purpose by the Central Government.

(2) The quorum for the panel shall be three (3) The decision of the said panel on such appeal shall be final

ANNEX u HE T (See rule 3) Levels of Control

Specification for Sample size

Control to be exercised

Lot size

reference

SI. No.1

2

3 4

5

A. Complete pumps

spcdlication re- One No.

1.

Each batch of Material

production

cognised under section fi of the (Export Quality Control and Inspection) Act 1963.

2.

—do— Each _ d o -_ _ d o— _ d( >_ _ d o— —do— —do—

Shapes and dismensions Workmanship and finish Balancing of impeller Hydrostatic Test

3- 4- 5- 6.

—do— —do—

7-

—do^— —do—

Hydraulic pressure teat of casing . Complete performance to check the confotrmty with design curves, e- S- Capacity ?><•. Head Capautyt'j. KW/BHP . Capacity i<\. efficiency

• S. Speed characteristics ("Tests—shall —do—• — d a-

be performed at the rated speed if the electric supply arrange- ments permit; if not, the pump shall be tested at a different speed suitable to the supply arrangements and the following rules slnll be used for arriving Jt the performance at the raled speed)

(a) Capacity ^ Speed (b) Head "; Nnccd" (<:) Power ^ Speed"

NB.—* For pumps requiring power consumption more than 100 KW—

(a) fer multistage pumps, it shall be tasted only for those number of stages of the unit which eomes within the (100 KW) power requirements; fb) for a .single stage pump, the teat shull be on a model pump geome- trically similar to thij acttKiJ pump and the Jaws of hydraulic simili- tude shall be applied ior computing the performance of the actual pump.

Omtreli td be exercised

Sample sj/e

Lot size

Speciiicatwn fur

reference

SI. No,

I

2

3

4

5

B. Spares and components

j. Material

One No. Each batch of production.

Specification re- cognised under section 6 of the Kxfort (Quali- fy Control and Inspection) Act 1963

—do—

linen

2. Shapes Dimensions within tolerance

3-

(i) Critical (ii) Others

—do—

—do—

—do— Adequate num- bers based on recorded in- vestigation Each One No.

Each charge 4- ••."• 6.

Workmanship and finish Casting defects and grade of casting Physical properties—

(i) Hardness

-^

Three numbers Each charge

from each oven (.ii) Surface finish etc.

Each

Performance

—do— —do— 5% at random Each batch of 7-

production.

C. Packaging

—do— —do—

•**(u) Appearincc ****(b) Drop Test

Bach One number Each consign-

ment

(c) Rolling Te t (d) Water Spraying Test

—do— —do—

— d o- —do— One number Each design

**Test bars to i>e prepared and tested. "•** The package shall be well finished and have a Rood appearance.

**** The package shall be such as to ensure that the inner contents shall with- stand Drop Test. Rolling Test and Water Spraying Test as given below.

•

Drop Test.— (to be restricted to head loads only upto a weight of 37 kg) The package to be dropped from a height of ISO cm once on the largest flat surface, once on the longest edge and once on any corner of its own.

Boiling Test.— (to be restricted to a weight of 500 kjt only) The package to "be subjected to rolling on its sides either six metres forward¹ and six metres backward or twelve metres in one direction only

Water Spraying: Test—The package to be allowed to be exposed against a water spray equivalent to a normal accidental shower for one minute.

[No. 00(20)Exp.Insp/67.]

S.O. 3222.—In exercise of the powers conferred by section 7 of the Export (Quality Control and Inspection) Act, 1963 (22 of 1963), the Central Government hereby recognises the following inspection agencies for quality control and inspec- tion ot power driven pumps Including their spare parts, components and acces- sories meant for export, namely:—

1. Export Inspection Agency, Cochin,

Manohar Buildings, Mahatma. Gandhi Road,

Ernakulam-1.

2. Export Inspection Agency, Madras,

C/o The Regional State Trading Corpn., P.B, No. 45G, 123 Mount Road,

Madras-6.

3 Export Inspection Agency, Calcutta, 15/1 B, Ezra Street, 10th Floor, Calcutta-1.

4. Export Inspection ARency, Bombay,

'Harchandrai House', 1st Floor, 81 Queen's Road, Bombay-2.

5. Export Inspection Agency. Delhi,

2179, Gurudwara Road, Karol Bagh, New Delhi-5.

Explanation.—In this notification "power driven pump" shall mean a device driven by a prime mover and used for raising fluids from a lower to a higher level or for imparting energy to fluids, and shall include all their spares, compo- nents and accessories.

[No. 60(20)Exp.Insp/67.7

S.O. 3223.—In exercise of the powers conferred by section 8 of the Export (Quality Control and Inspection} Act, 1963 (22 ol 1963), and after previous publi- cation as required by sub-rule (2) of rule 11 of the Export (QuRllty Control and Inspection) Rules, 1964, the Central Government recognises the Indian Standards Institution Certification Mark with respect to power driven pumps for the purpose of denoting that where power driven pumps are affixed with such mark, they shall be deemed to be in conformity with the standard specification applicable thereto under clause (c) of section 8 of the said Act,

Explanation.—In this notification "power driven pump" shall mean a device driven by a prime mover and used for raising fluids from a lower to a higher level or for imparting energy to fluids, and shall Include all the spares, compo- nents and accessories of such power driven pumps.

(No. 60(20)Exp.Insp/67.1

S.O. 3224.—In exercise of the powers conferred by section 6 of the Export (Quality Control and Inspection) Act, 1963 (22 of 1963). and after previous publi- cation as required by sub-rule (2) ol rule 11 of the Export (Quality Control and Inspection) Rules, 19G4, the Central Government hereby—

(1) notifies that automobile spares, components and ancillaries shall be

subject to quality control and inspection prior to export;

(2) specifies the type of quality control and Inspection in accordance with the Export of Automobile Spares, Components and Ancillaries (Quality Control and Inspection) Rules, 1967 as the type of quality control and inspection which would be applied to such automobile spares, components and ancillaries;

(3) recongises—

(a) the contractual specifications as agreed upon between the buyer and the seller, and

(b) In the absence of any contractual specifications, the specifications issued by the Indian Standards Institution lor automobile spares, components and ancillaries as given la Anncxure I to this notifi- cation, as the standard specifications for automobile spares, compo- nents and ancillaries;

14) prohibits the export, in the course of international trade of such automobile spares, components and ancillaries unless the same are either accompanied by a certificate issued by any of the Export Inspection Agencies established under section 7 of the Export (Quality Control and Inspection) Act, 1963 (22 of 1963) to the eiteel that the automobile spares, components and ancillaries are export-worthy, or are affixed with a seal or mark recognised by the Central Government under section 8 of the said Act.

2. Nothing in this notification shall apply to the export bv land, sea or air of bona fide free samples of automobile spares, components and ancillaries afore- said of value not exceeding rupees two hundred fifty to prospective buyers.

3. Definition.—In this notification 'automobile spares, components and ancil- laries¹ shall mean the manufactured products used in automobiles, including that used as a replacement for the original product aiven in the Annexure II to this notification and 'automobile' shall mean any self propelled two, three or more wheeled vehicles, single or multi-axled and shall include trailers also whether attached to the vehicle or not

4 This notification shall come in force on 3rd October, lf*f!7.

ANNEXURE I

[See clause (b) of sub-para (3) of para I]

C o m m o d i ty

s.

R e l e v a nt s p e c i f i c a t i on i s s u ed by I . S . I. N o.

1

2

3

A u t o m o b i le e l e c t r ic h o rn r e l ay . . . ..

I.

A u t o m o b i le h o r ns p a rt I DC v i b r a t i ng t y pe . . ..

2.

A u o m o b i lc P a rt II w i nd t o ne t y pe . . . ..

IS : 2077—1962 IS : TS84—1961 Pt. I IS : 18R4—1963 Pt.II

A u t o m o b i le l a m ps

. . . ..

I- 4-

C a r t r i d ge f u s e ' l i n ks f or a u t o m o b i le . . ..

G e n e r a t o rs ( D y n a m o s) f or a u t o m o b i l es . . ..

5- 6.

IS : 1606—191S0 IS : 2577—1963 IS : 2646—1964

I g n i t i on c o i ls

. . ..

7- 1. S p a r k i ng p l u gs 14 mm

. . ..

T a p er t e r m i n n] c i b le c o n n e c t o rs f or a u t o m o b i le b a t t e r i es

9-

1 0. A u t o m o b i le b r e ak l i n i ng

. ..

11, G e n e r al r e q u i r e m e n ts f or l e uf s p r i n gs f or u u t o m ob lc s u s p e n s i on

IS : 2325—1963 IS : 1063—1963 fS . 2081—1962 IS : 2742—T964 IS 1135—1957

12. H e l i c al s p r i n gs f or a u t o m o b i le [ s u s p e n s i on .

TS : 2634—1964

I n l et a nd c x h a u sl v a l v es l or i n t e r n al c o m b u s t i on e n g i n es

13-

S i n g le c y l i n d er f u el i n j e c t i on p u m ps .

M-

I n d i c a t i ng i n s t r u m e n t s^ e l e c t r i c al . . ..

15

R a d i a t or H o se

. . ..

16.

B r a i d ed h o ie ol R u b b er f or p e t r ol a nd d i e ^ el l u eh

IS : KTO— 1957 IS : 1^41—it)6o IS : 124S—1958 IS : 27^—1964 IS : 239O—it)b3 17-

NOTE.—If in respect of any commodity specified in column (2) there are any later versions to the relevant speciflcatiu 'a bv the Indkn Standard Institute, the specification applicable to such commodity shall be 1he hitest of such versions and not the specification mentioned In column (3).

ANNEXUHE II

(See para 3)

I. ENGINE GROUP.

1. Pistons. 2- Piston rings 0. Piston pins 4. Piston Pin le taming nngb 5 Main bearing b". Connecting Rod Bearings 7. Camshaft Bearings. 8. Inlet Valves 9 Exhaust Valves

10. Valve Snringb 11. Valve Guides 12. Valve Locking Pins. 13 Rod, Valve Pusn. 14 Camshalt Gear 15. Crankshaft Gear lfi. Head, Valve Stc.ri Guide 17 Valve Seats 18. Bushes 19. Liners for Cylinders, Drv and Wei 20. Connecting rod bolts and nuts 21 Engine head bolts, studs and nuts. 22. Flywheel Ring Gearb.

II CLUTCH GROUP.

1. Clutch Disc with Liner 2 Clutch Liner 3. Clutch Levers. 4. Thrust Bearinss Bushings & Collars. 5. Bearing. Clutch Release. 6 Clutch I ever Sprins 7. Clutch Pressure Plate.

III. INJECTION PUMP (Diesel).

1. Nozzles 2 Pump Elements 3. Diesel Fuel Hose Pipe 4. Suction and Delivery Valve 5. Filter Elements fi Governor Diaphragm. ". Hand Priming Pumn Diaphragm 8- Fuel Injection Pipes with nuts and nipples

IV COOLING SYSTEM.

I Hoses

TVat°r Pu-nn Renair Kit

3. Impeller Shaft. "-. CPP1 ^ " k a gp Water PUTID 5. Fan Belt 6. Radiators-

V. FUEL.

1. Repair Kit, complete fuel pump (Diaphragm packing ring rocfeer/arm, °nring strainer¹).

2. Fuel Hose-

VI. DISTRIBUTOR.

VII ELECTHJK? HORN.

1. Horn Relay '1. Horn Diaphragm 3. Horn Contact Points

VIII SPARK PLUGS.

1. Spark Plugs (all sizes).

IX IGNITION COIL.

1. Ignition Coil with or without Bracket.

X STARTER MOTOR.

"> ^arbnn Bnj^hei ;mrl springs :*. Rearing and Bushings. 3. Armature- 4. Voltage Regulator. 5. Flasher Units-

XI GENERATOR.

1. Carbon Brushes and spring. 2. Benrlnc! and Bushings 3. Armature- 4- Voltage regulator 5- Flasher Units.

XTI LAMPS.

1- Bulbs-

a- Direction Indicator Flashers.

XIII TRANSMISSION.

I. Bearings, Ball Taper and Roller.

XIV PROPELLER SHAFT AND UNIVERSAL JOINT.

1. Bearing, Propeller Shaft Centre 2. Cross and Bearing Unit, Universal Joint 3. Propeller Shaft

XV BRAKES.

1 Cups. Master Cylinder '1- Valve. Master Cylinder M. Brake Liners 4. Whee] Cylinder Cups. 0. Spring. 1 Brakf Shoe Return Spring 7. Brake Hoses. 8- Cylinder Repair Kit. Front/Rear Wheel Brakes. ". Master Cylinder Repair Kit

!n. Hydrnv-ic Rf'Dair Kit. II. Piston Packing Kit. 12. Valve Wheel Cylinder Bleeder

XVI STEERING.

1. Bearings, Oil seals and shims.

XVII. WHEELS, HUBS AND DRUMS.

1. Bearing, Taper and Roller. 2 Oil Seals- a Brake Drums 4. Hubs.

XVIII CHASSIS AND SUSPENSION

1. Front Springs. 2- Rear Springs. 3- Hanger Brackets. -4. Schackle Pine-

5- Spring Leaves 6. Centre Bolts. 7. Sharkle, Front Spring'Rear Snrine 8 'IT Bolts.

XIX UASIIBOARD INSTRUMENTS.

1. Speedometer. 2. Speedometer inner cable- 3 Gear, speedometer Drive- 4 Oil Pressure Gauges. 5. Fuel Gauges. 6. Thermometers. 7- Ammeters.

XX SHOCK ABSORBER.

1- Shock Absorbers Front and Rear 2- Link, Shqcif Absorber. 3- Rubber Bushings

XXI BRAKE BOOSTER.

1. Leather Washer- 2. Springs. 'A. Packings and Connections. 4- Booster Cylinder Repair Kits.

XXII BOOSTER COMPRESSOR TYPE.

1- Piston. 2- Piston rings. 3- Connecting Rod Bearings- 4- Connecting Rod Bushings 5. Valve Disc. 0- Suction Vjilve Cap.

XXIII FRONT AXLE.

1. Tie Rod Ends. 2. Drag Link Ends- 3 King Pin Complete Repair Kit- 4. Bearing, Knuckle Thrust- 5. King Pin Bushings.

XXIV REAR AXLE.

1. Gear Ring and Pinion Set. 2. Bearing Pinion Front (Cone and Cups where applicable). 3. Bearing Pinion Rear (Cone and Cups where applicable). 4. Bearing Differential (Cone and Cups where applicable). 5. Bearing Drive Shaft (Cone and Cups where applicable also). 6. Bearing Pinion Pilot 7. Cone and Rollers, Inner Pinion Front Bearing. B. Axle Shafts Front. 9. Axle Shaft Rear.

XXV WIPER

1. Blade and Arm only.

XXVI MISCELLANEOUS ITEMS.

1. Throttle Control. 2. Tube Throttle Control. 3. Door Locks. 4. Jacks (Lifting).

XXVII Fasteners i.e Bolts ituds, screws nuts and washers connected with Groups, I, II, Til, XIT[. XIV, XVI, XVII, XIX, XXIII and XIV.

XXVIII Gaskets for all i t eW XXIX Oil seals for all types XXX Grease Nipples-

TNo. 60(157)ExpInsp/86.1

S.O. 3225.—In exercise of the powers conferred by section 17 of the Export (Quality Control and Inspection) Act, 19ti3 (22 of 1903.), the Central Government hereby makes the following rules, namely:—

1. Short title and commencement.—(1) These rulcb may be celled the Export of Automobile Spares Components and Ancillanes (Quality Control and Inspec- tion) Rules, 1967.

(2) They shall come into iorcc on 3rd October, 1967

2. Definition.—In these rules, unless the context otherwise requires—

(a) 'Agency' means any one of the Export Inspection Agencies established at Cochin, Madras, Calcutta, Bombay and, Delhi under section 7 of the Export (Quality Control and Inspection) Act, 196,'i (22 of 1963).

(b) 'Automobile spares, components and ancillaries' shall mean the manu- factured products used in automobiles, including that used as a replacement for the original product given in the Schedule to these rules and 'Automobile' shall mean any self propelled two, three or more wheeled vehicles, single, or multi-axled and shall include trailer* also whether attached to the vehicle or not-

3. Quality Control.—(1) The quality of the automobile spares, components and ancillaries intended for export shall be ensured by effecting the following controls, at different stages of manufacture together with the levels of control as given in the Annexure hereto namely:—

(i) Bought out materials and components control.

(a) Purchase specifications shall be laid down by the manufacturer incor- porating the properties of materials /components to be used and the detailed dimensions thereof with tolerances.

(b) The accepted consignments shall be either, accompanied by a supplier's test/inspection certificate corroborating the requirements of the- purchase specification, in which case occasional checks shall be- conducted by the purchaser for a particular supplier to verify the correctness of the aforesaid test/inspection certificates, or the pur- chased materials/components shall be regularly inspected/tested either in a laboratory within the factory or in an outside laboratory/ test house

(c) The sampling for inspection/test to be carried out, shall be based

on a recorded investigation-

(d) After the inspection /test is carried out, systematic methods shall be, adopted in segregating the accepted and rejected materials/compo- nents separately, and in disposal of rejected materials/components.

fei Adeonntc records in respect of above mentioned controls shall be.

regularly and systematically maintained.

(ii) Process Control-

(a) Detailed process specifications shall he laid down bv the manufacturer

for different processes of manufacture.

(b) Equipments/instrumentation and facilities shall be adequate to control

the processes, as laid down In the process specifications

(c) Adequate records shall be maintained to ensure the possibility of veri-

fying the controls exercised during the process cf manufacture.

(iii) Product Control.

(a) The manufacturers shall either have his own adequate testing facilities, or shall have access to such testinK facilities existing elsewhere to tpsi the oroduct as oer the specifications recognised under section 6 of the Export (Quality Control and trspection) Act, 1963 (22 of 1963)-

(b) Sampling (wherever required) for testing shall be bared en a record-

ed investigation-

(c) Adecmate records in restart of tests carried out shall be regularly

and systematically maintained-

(iv) Preservation Control.

la) A detailed specification shall be loid down by the manufacturer to safeguard the product from adverse effects ol weather conditions-

(b) The prnduct shall be well preserved both during storage and during transit.

(v) Packing Control,

(a) A specification shall be laid down for packing the aforesaid product (2) Inspection —The inspection of automobile sparer, components and ancil laries Intended for export shall bo carried out with a vie\ to seeing that the above mentioned controls have been exercised at the relevant levels satisfactorily and that the automobile spares, components and ancillaries conform to the stan- dard specifications applicable to it.

4. Procedure of Inspectiom.— The exporter shall give intimation in writing to any one of the agencies recognised under section 7 of the Export (Quality Control and Inspection) Act, 1H63 (22 of 19G3) and submit aloni? with such inti- mation a declaration that the consignment of automobile spares, components, and ancillaries has been or Is being manufactured by exercising quality control measures as per controls reforrcd to under rule H and that the consignment con- forms to the requirements of the specifications recognised for the purpose

(2) The exporter shall also furnish to the agency the Identification marks applied on the consignment.

(3) Every intimation and declaration under sub-rule, (1) shall reach the ofHoe of the agency not less than seven days prior to the despatch nf the consignment from the manufacturer's/exporter's premises.

(4) On receipt of the intimation and declaration under sub-rule (1) and (2), the agency:

-(a) In the case of an exportci who is himself the inanuf _ictu ~e • o "> satis- fying Itself that during the process of manufacture he had exercised adequate quality control as provide 1 under rule 3 an 1 the instruc- tions, if any, issued by the Export Inspection Council In this regard to manufacture the product according to the standard specifications applicable to it, shall within three days, issue a certificate declaring the consignment as export-worthy;

(b) In the case of an exporter, who Is not him self the manufacturer on satisfying itself that during the process o° manufact ire 1hc manu facturer had exercised adequate quality control as provided under rule 3 and the instructions i if any, issued bv the Export Tnsppctlon Council In this reRard to manufacture the produc' according to the standard specifications applicable to it, sha^, within three riayp ni carrying out nf the inspection, issue a certificate declaring the con- signment as export-worthy

5- Affixation of recognised mark and procedure thereof.—The provisions of the Indian Standards Institution (Certification Marks) Act, 1952 (36 of 1052), the Indian Standards Institution (Certification Marks) Rules, 1955 and the Indian Standards Institution (Certification Marks) Regulations, 1955, shall, so far as . may be, apply in relation to the procedure of afnxntion of the recognised mark or seal on automobile spares, component-; and ancillcirics p"ior to export and automobile snares, rornnonnnts and an^ira^if"* so marked shall not be subjected to any inspection under rule 4 of these rules.

6- Place of Insjjectlon.—Inspection under these rules shall 1 c carried out either at the premises of the manufacturer or at the premises of the exporter at the port of shipment.

7. Inspection Fee—A fee (n) 20 pais= per every hundred rup?e of f.o.b- value of each such consignment shall be ?airl b" the exporter to the Inspection agency .as inspection fee under rule 4 of these rules

8. Appeal.—(1) Any person aggrieved by the refusal cf the Inspection agency to Issue a cartiflcata undar sub--u'? (4¹) o' rule 1 may, wilb!i ioi -'civs of th-- receipt of the communication of such refusal by him, prefer an appeal to a

panel of experts, consisting of not less than three persons, aa may be constituted¹ by the Central Government

(2) The quorum lor the panel shall be three. (3) The derision of the said panel of experts on such appeal shall be final-

ANNEXTJRE

(See rule 3)

Levels of Control

Requirements

Reference

JJF^T Lot size

No. of samples to be tested

SI. No.

2

i

3

4

5

1. Material . . .

—

Adequate num- bei based o" SQC

Standard speci- fication recog- nised for the purpose

2. Dimensions with tolerances :

(a) Critical (hi Other

- d o- —do—"]

Fach Adequate number bated on SQC

—

Workmanship and finish (Visual) . —do—

Each

1-

—do—

Each

—

Casting defects

4.

5. Grade/metallurgical requirements

of casting

- d o-

One

Item manufac- tured under identical con- ditions

Hardness for heat treated parts .

Three

—do—

6.

Each charge from each oven

Electroplating :

7.

—do—

One

Each batch's

production ia) Adhesion \ , i'b) ThicknessJ

Iiach

(a) Insulation Resistance") for elec- —do—

—

R.

Viricil parts

'" Hi(*h voltage J

Three

liicv b.itch

—do—

9-

3 Noa 1 No.

Fach batch —do—

(a) Share hardness"! for rubber (b) ARi?inp test / parts

Adhesion strength for lubber bon-

1 0.

3 Nos.

—do—

1 1.

1 2. —

 *iu)  Appearance .                 —do—
**(b1  Drop Test  .                 - d o -^                       Finch consign-
                                                                     ment
  (c)  Rolling Test,                 —do—          1 No.                — d o-
  (J)  Watci  Spraying Test  .       _ d o—        1 No.            Each  design

*The package shall be well finished and have a good appearance.

**The inner contents of the package shall be so packed as to withstand D iw

Test, Rolling Test and Water Spraylns Test as jjlven below:

(i) Drop Test (to be restricted to head load upto 37 kfi.)

The package to be dropped from a height of one metre once on the larcest flat surface, once on the longest edge and once on any corner of its own.

(ti) Rollins Test (to be restricted upto a weight of 500 kg.)

The package to be subjected to rolling on its sides either 6 metres forward and 6 metres backward or 12 metres in one direction only.

(iii) Water Spraying Test

The package to be allowed to be exposed against a water spray equivalent to a normal sudden monsoon shower for five minutes.

THE SCHEDULE

[See rule 2(b)]

I. ENGINE GROUP

1. Pistons 2. Piston rings 3 Piston pins 4. Piston Pin retaining rings 5- Main bearing fi. Connecting Rod Bearings 7, Camshaft Bearings 8. Inlet Valves !)• Exhaust Valves

10. Valve Springs 11. Valve Guides 12. Valve Locking Pins 13. Rod, Valve Push 14. Camshaft Gear 15- Crankshaft Gear 16. Head, Valve Stem Guide 17 Valve Seats 18- Bushes 19. Liners for Cylinders, Dry and Wet 20. Connecting rod bolts and nuts 21. Engine head bolts, studs and nuts 22. Flywheel Ring Gears

II. CLUTCH GROUP

1. Clutch Disc with Liner 2- Clutch Liner 3. Clutch Levers 4. Thrust Bearings, Bushings & Collars 5. Bearing, Clutch Release fi, Clutch I^cver Spring 7. Clutch Pressure Plate

III. INJECTION PUMP (Diesel)

1. Nozzles 2. Pump Elements 3 Diesel Fuel Hose Pipe 4. Suction and Delivery Valve 5. Filter Elements 6- Governor Diaphragm 7- Hand Priming Pump Diaphragm 8- Fuel Injection Pipes with nuts and nipples

IV. COOLING SYSTEM

1 Hoses 2. Water Pump Repair Kit 3. Impeller Shaft 4. Seal Package Water Pump 5. Fan Belt 6. Itadlafors

V FUEL

1. Repair Kit, complete fuel pump (.Diaphragm packing 1 ing rocker/arm, spring strainer)

2. Fuel Hose

VI DISTRIBUTOR

1. Distributor Cap 2. Plunder Distributor Cap 3. Rotor 4. Contact Points set 5. Condensor 6. High Tension Cables

VII ELECTRIC HORN

1 Horn Relay 2. Horn Diaphragm 3. Horn Contact Points

VIII SPARK PLUGS

1. Spark Plugs (all sizes)

IX IGNITION COIL

1. Ignition Coil with or without Bracket.

X STARTER MOTOR

1. Cf.ihon Brushes and springs 2. Bearing and Bushings 3. Armature 4- Voltage Regulator 5- Flasher Units

XI GENERATOR

1- Carbon Brushes and springs 2- Bearing and Bushings 3- Armature 4. Voltage regulator 5. Flasher Units

XII LAMPS

1. Bulbs

2. Direction Indicator Flashers

XIII TRANSMISSION

1. Bearings, Ball Taper and Roller

XIV PROPELLER SHAFT & UNIVERSAL JOINT

1. Bearing, Propeller Shaft Centre 2. Cross and Bearing Unit, Universal Joint 3- Propeller Shalt

XV BRAKES

1. Cups, Master Cylinder 2- Valve, Master Cylinder 3- Brake Liners 4. Wheel Cylinder Cups 5. Spring 6. Brake Shoe Return Spring 7- Brake Hoses 8. Cylinder Repair Kit, Front/Rear Wheel Brakes 9. Master Cylinder Repair Kit

10. Hydrovac Repair Kit 11. Piston Packing Kit 12. Valve, Wheel Cylinder Bleeder

•XVI STEERING

1. Bearings, Oil seals & shims

XVII WHEELS, HUBS AND DRUMS

1- Bearing. Taper and Holler 2- Oil Seals 3. Biake L urns 4. Hubs

XVIII CHASSIS AND SUSPENSION

1. Front Springs 2. Rear Springs 3. Hanger Brackets 4. Schackle Pint 5. Spring Leaves ". Centre Bolts 7. S^.MLide, Front Springs/Rear Spring ". 'U' Bolts

XIX DASHBOARD INSTRUMENTS

1- Speedometer * 2- Speedometer inner cable 3- Gear, speedometer Drive 4- Oil Pressure Gauges 5- Fuel Gauges 6. Thermometers 7. Ammeters

XX SHOCK ABSORBER

I- Shock Absorbers Front and Rear 2. Link. Shock Absorber 3. Rubber Bushings XXI BRAKE BOOSTER 1- Leather Washer 2. Springs 3. Packings & Connections 4- Booster Cylinder Repair Kits

XXTI BOOSTER COMPRESSOR TYPE

1. Fis'on 2- Piston rings 3. Connecting Rod Bearings 4. Connecting Rod Bushings 5. Valve Disc. 6. Suction Valve Cap.

XXIII FRONT AXLE 1. Tie Rod Ends 2- Drag Link Ends 3< King Pin Complete Repair 4. Bearing, Knuckle Thrust 5. King Pin Bushings

XXIV REAR AXLE

1. Gear Ring and Pinion Set % Bearing Pinion Front (Cone & Cuns where applicable) 3. Bearing Pinion Rear (Cone & Cups where applicable) 4 Bearing Differential (Cone & Cups where applicable) 5. Bearing Drive Shaft (Cone and Cups where applicable also) fi. Bearing Pinion Pilot 7. Cone, & Rollers, Inner Pinion Front Bearine ft. Axle Shafts Front. 9. Axle Shalt Rear

XXV WIPER

1. Blnde and Arm only

XXVI MISCELLANEOUS ITEMS

1. Throttle control 2. Tube Throttle Control 3- Door Locks 4, .fackq (Lifting).

XXVII. Fasteners i.e. Bolts, studs, screws, nuts and washers connected with

Groups, I, II, III, XIII, XIV, XVI, XVTT, XIX, XXIII and XXTV.

XXVIII. Gaskets for all items XXIX Oils seals for all types XXX GREASE Nipples.

LNa, b"0(157)ExpInsp/66.]

S.O, 3236.—In *Aercise of the pownrs conferred by section 7 uf the Export (Quality Control and Inspection) Act, 1963 (22 of 1963), the Central Government hereby recognises the following inspection agencies for quality contiol and pro- shipment inspection of automobile spares, components and ancillarles specified to the Schedule of the Export of Automobile Spares, Components and Ancillariea (Quality Control and Inspection) Rules, 1967, for purposes of axport In grant- mg the certificate under sub-rule (4) of rule 4 of the sajd rules, namely;—

1. Export Inspection Agency Cochin, 'Monobar BuildinR', Mahatma Gandhi Road, Ernakulam-l.

2 Export Inspection Agency, Madras, 'World Trade Centre', 'Sire Mansion¹,

123, Mount Road, Madras-6.

3 Export Inspection Agency, Calcutta, World Trade Centre', 14/1-B, Ezra

Street (10th Floor), Galoutta-l-

4- Export Inspection Agency, Bombay 'Ilarcharidrti House', First Floor, 81, Queen's Road, Bombay-".

5. Export Inspection Agenry Delhi ?A7\), Gumdwsra Road, Karol Baah, New Delhi-5.

[No. 60(lB7)Exp. Insp/86.] S.O. 32U7.—In exercise oi the powers conferred by section S of the Export {Quality Control and Inspection) Act, 1963 (22 of 198?.) and after previous publi- cation aa required by sub-rule (2) of rule 11 of the Export (Quality Control and Inspection) Rules. 1964, the Central Government hereby recognises the Indian Standards Institution Certification Mark with respect to automobile spares, com- ponenta and ancillaries for the purpose of denoting that where automobile spares, components and ancillaries are affixed with guch mark, they shall be deemed to be in conformity with the standard specification applicable thereto under clause (c) of section 6 of the said Act-

Explanation.—The expression 'automobile sparer components and ancillaries' for the purpose of this notification, shall mean the manufactured products used in automobiles, including that used as a replacement for the original product given in the Schedule annexed hereto and 'automobile' shall mean any self- propelled two, three or more wheeled vehicles, single or multi-axled and ihall include trailers also whether attached to the vehicle or not.

THE SCHEDULE

1 BNG1NE GROUP

1. Pistons 2. Piston rings 3. Piston pins 4. Piston Pin retaining rings 5- Main bearing 8. Connecting Rod Bearings 7. Camshaft Bearings g. Inlet Valves >. Exhaust Valves

10- Valve Springs 11- Valve Guides 12- Valve Locking Pins 13. Rod, Valve Push 14. Camshaft Gear 1'5. Crankshaft Gn"ai- Ifl. Head, Valve Stem Guide 17. Valve Seats 18. Bushes 19 Liners for Cylinders, Drv and Wet

20- Connecting rod bolts and nuts 21- Engine head bolts, studs and nuts 22, Flywhe"l Ring Gears

JI. CLUTCH GROUP

1. Clutch Disc with Liner 2- Clutch Liner 3- Clutch Levers 4. Thrust Bearings, Bushinga & Collars 5. Bearing, Clutch Release 6. Clutch Lover Spring 7. Clutch Pressure Plate

III. INJECTION PUMP (Diesel)

1. Nozzles 2. Pump Elements 3. Diesel Fuel Hose Pipe 4- Suction and Delivery Valve 5. Filter Elementu 0. Governor Diaphragm 7. Hand Prlmiag Pump Diaphragm a. Fuel Injection Pipes with nuts and nipple*

IV COOLING SYSTEM

1. Hoses 2. Water Pump Repair Kit 3. Impeller Shalt 4. Seal Package Water Pump fl. Fan Belt fl. Radiators

V. FUEL

1- Repair Kit. complete fuel pump (Diaphragm packing rinn rocker/am, spring strainer)

2 Fuel Hose

VI DISTRIBUTOR

1. Distributor Cup 2. Plunder Distributor Cap 3. Rotor 4. Contact Points set 5- Condenaor 6- High Tension Cables

VII ELECTRIC HORN

1. Horn Hrloy 2. Horn Diaphragm 3. Horn Contact Points

VIII. SPARK PLUGS

l. Spark Plug* (all sizes)

IX. IGNITION COIL

1. Ignition Coil with or without Bracket

X- STARTER MOTOR

1. Carbon Brushes and springs 2. Bearing and Bushings 3. Armature 4. Voltage Regulator 3- Flasher Units

XI- GENERATOR

1- Carbon Brushes and springs 2. Bearing and Bushings 3. Armature 4. Voltage regulator 5. Flasher Units

XII. LAMPS

1. Bulbs 2 Direction Indicator Flashers

XIII TRANSMISSION

1. Bearings, Ball Taper and Roller

XIV. PROPELLER SHAFT & UNIVERSAL JOINT

1. Bearing, Propeller Shaft Centre 2. Cross and Bearing Unit, Universal Joint 3 Propeller Shaft

XV. BRAKES

1- Cups, Master Cylinder 2. Valve, Master Cylinder 3. Brake Liners 4. Wheel Cylinder Cups 3. Spring 8. Brake Shoe Return Spring 7. Brake Hoses 8. Cylinder Repair Kit, Front/Rear Wheel Brakes 9- Master Cylinder Repair Kit

10. Hydrovac Repair Kit 11. Piston Packing Kit 12. Valve, Wheel Cylinder Bleeder

XVI. STEERING

1. Bearings, Oil seels & shims-

XVII. WHEELS HUBS AND DRUMS

1. Bearing, Taper and Roller 2. Oil Seals 3. Brake Drum*; 4. Hubs

XVIII CHASSIS AND SUSPENSION

1 Front Spring 2 Rear Springs 3 Hanger Brackets 4 Shackle Pins 5. Spring Leavpi 6. Centre Bolts 7. Shackle, Front Sprmg/Re^r Spring 8 'U' Bolts

XIX. DASHBOARD INSTRUMENTS

1 Speedometer 2. SpeedomeLer inner cable 3. Gear, speedometer Drive 4. Oil Pressure Gauges 5. Fuel Gauges 6. Thermometei s 7- Ammeters

XX SHOCK ABSORBER

1. Shock Absorbers Front and Rear 2. Link, Shock Absorber 3. Rubber Bushings

XXI. BRAKE BOOSTER 1- Leather Washer 2- Springs 3- Packings and Connections 4. Booster Cylinder Repair Kits XXII. BOOSTER COMPRESSOR TTPE

1. Piston 2. Piston rings 3. Connecting Rod Bearings 4 Connecting Rod Bushings

5. Valve Disc 6. Suction Valve Cap

XXIII. FRONT AXLE 1. Tie Rod Ends 2. Drag Link Ends 3. King Pin Complete Repair 4. Bearing, Knuckle Thrust 5- King Pin Bushings

XXIV. REAR AXLE

1. Gear Ring and Pinion Set 2. Bearing Pinion Front (Cone & Cups where applicable) 3. Bearing Pinion Rear (Cone & Cups where applicable) 4- Bearing Differential (Cone & Cups where applicable} 5. Bearing Drive Shaft (Cone and Cups where applicable also) 6- Bearing Pinion Pilot 7. Cone and Rollers, Inner Pinion Front Bearing 8- Axle Shafts Front 9. Axle Shaft Rear

XXV WIPER

1. Blade and Arm only

XXVI- MISCELLANEOUS ITEMS

1. Throttle Control 2. Tube Throttle Control 3. Door Locks 4. Jacks (Lifting)

XXVII Fasteners i.e.. Bolts, studs, screws, nuts and washers connected with Groups I, II, III, XIII, XIV, XVI, XVII, XIX, XXIII and XXIV.

XXVIII. Gaskets for all items XXIX- Oil seals for all types XXX. Grease Nipples

[No. 60(157)Exp. Insp./66.]

A. C, BANERJEE, Joint Secy.

PRINTED IN INDIA BY THE GKNERAL MANAGER, GOVERNMENT OF INDIA PRESS, NEW OTXHI AND PUBLISHED BY THE MANAGER OF PUBLICATIONS. DELHI, 1 9 67